Dynapac CC722 Instruction Manual
  1. Manuals
  2. Brands
  3. Dynapac Manuals
  4. Construction Equipment
  5. CC722
  6. Instruction manual

Dynapac CC722 Instruction Manual

Hide thumbs Also See for CC722:
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812158801_E.pdf
4812158801_E.pdf
Vibratory roller
Vibratory roller
CC722/7200
CC722/7200
Cummins QSB 6.7 C (IIIB/T4i)
Cummins QSB 6.7 C (IIIB/T4i)
Serial number
Serial number
10000326xxA007761 -
10000326xxA007761 -
10000361xxA014104 -
10000361xxA014104 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CC722 and is the answer not in the manual?

Questions and answers

Related Manuals for Dynapac CC722

Summary of Contents for Dynapac CC722

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812158801_E.pdf 4812158801_E.pdf Vibratory roller Vibratory roller CC722/7200 CC722/7200 Engine Engine Cummins QSB 6.7 C (IIIB/T4i) Cummins QSB 6.7 C (IIIB/T4i) Serial number Serial number 10000326xxA007761 - 10000326xxA007761 - 10000361xxA014104 -...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Work driving ....................
  • Page 4 Working capacity..................18 General ..................... 19 Hydraulic system..................19 ROPS - bolts ..................... 19 Tightening torque ..................20 Machine description ....................... 21 Identification ......................21 Product identification number on the frame ..........21 Explanation of 17PIN serial number............21 Machine plate.................... 22 Engine plates ....................
  • Page 5 Operator’s seat - Adjusting............... 40 Interlock..................... 40 Parking brake .................... 41 Instruments and lamps - Checking............41 Speed limiter ..................... 42 View ......................42 Operator's station ..................43 Starting ........................44 Starting the engine ..................44 Driving ........................45 Operating the roller ................... 45 Interlock/Emergency stop/Parking brake - Check ........
  • Page 6 Hoods, tarpaulin ..................52 Miscellaneous ........................53 Lifting ........................53 Locking the articulation ................53 Lifting the roller..................53 Unlocking the articulation ................54 Towing/Recovering....................54 Short distance towing with the engine running.......... 54 Towing short distances when the engine is inoperative......55 Towing the roller..................
  • Page 7 Water separator - Drainage............... 70 Brakes - Check..................71 Sprinkler system - Check, cleaning............71 Nozzle - Dismantling/Cleaning ..............72 Scrapers - Check, adjustment..............72 Hydraulic reservoir, Level check - Filling........... 73 Water tanks - Filling .................. 73 Fuel tank - Filling..................74 Maintenance - 50h .........................
  • Page 8 Hydraulic fluid reservoir - Draining ............88 Maintenance - 2000h ......................89 Hydraulic reservoir - Replacing the fluid/filters.......... 89 Drum - Changing the oil ................90 Drum drive - Changing the oil ..............91 Pump drive - Changing the oil..............92 4812158801_E.pdf 2018-04-03...

  • Page 9: Introduction

    Introduction Introduction The machine Dynapac CC722/7200 is a self-propelled vibratory tandem roller in the 17 tonnes class with 2130 mm wide drums. It features power drive, brakes, vibration and water sprinkler on both drums. CC722/7200 is the largest mass-produced vibratory tandem roller in the world.

  • Page 10: General

    This manual contains instructions for periodic maintenance, where maintenance after every 10 and 50 hours of operation can be performed by the machine operator. Other maintenance intervals must be carried out by accredited (Dynapac) service personnel. 4812158801_E.pdf 2018-04-03...

  • Page 11: Ce Marking And Declaration Of Conformity

    Introduction Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual. found in the manufactuer's engine manual. Specific maintenance and checks on diesel Specific maintenance and checks on diesel engines must be carried out by the engine engines must be carried out by the engine supplier’s certified personnel.
  • Page 12 Introduction 4812158801_E.pdf 2018-04-03...

  • Page 13: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 14 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 15: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 16: Driving Near Edges

    Safety - when operating Driving near edges Never operate with roller outside the edge, if the Never operate with roller outside the edge, if the substrate does not have full bearing strength or is substrate does not have full bearing strength or is close to a slope.

  • Page 17: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning (Optional) The system contains pressurized refrigerant. It The system contains pressurized refrigerant. It is forbidden to release refrigerants into the is forbidden to release refrigerants into the atmosphere. atmosphere. Work on the refrigerant circuit is only to be Work on the refrigerant circuit is only to be carried out by authorized companies.
  • Page 18 Safety (Optional) 4812158801_E.pdf 2018-04-03...

  • Page 19: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 20: Fire Fighting

    Special instructions Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap, or into exhaust pipe. This is particularly cap, or into exhaust pipe. This is particularly important when using a high-pressure cleaner. important when using a high-pressure cleaner.

  • Page 21: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 22 Special instructions 4812158801_E.pdf 2018-04-03...

  • Page 23: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 24: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase Wheelbase 3754 3754 Drum diameter Drum diameter 1527 1527 Height, with ROPS Height, with ROPS 3430 3430 Height, with cab Height, with cab 3250 3250 Height, w/o ROPS/cab Height, w/o ROPS/cab 2630 2630 Length Length...

  • Page 25: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, front Width, front 2430 2430 Overhang, left Overhang, left Overhang, right Overhang, right Turning radius, external Turning radius, external 8080 8080 Turning radius, inner Turning radius, inner 5950 5950 Width Platform, rear Width Platform, rear 2354 2354...

  • Page 26: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight, incl. ROPS (EN500) Service weight, incl. ROPS (EN500) 16 780 16 780 37,000 37,000 Service weight, incl cab and ROPS Service weight, incl cab and ROPS 17 180 17 180 37,900 37,900 Service weight, max.

  • Page 27: General

    Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Cummins QSB 6.7 C Cummins QSB 6.7 C Power (SAE J1995) Power (SAE J1995) 164 / 129 kW 164 / 129 kW 223 / 175 hp 223 / 175 hp Engine speed Engine speed 2000 rpm 2000 rpm Electrical system...

  • Page 28: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 29: Machine Description

    Machine description Machine description Identification Product identification number on the frame The machine PIN (Product Identification Number) (1) is punched on the right edge of the front frame. Fig. PIN Front frame 1. Serial number Explanation of 17PIN serial number A= Manufacturer 00123 00123...

  • Page 30: Machine Plate

    Machine description Machine plate The machine type plate (1) is affixed on the left front edge of the operator's platform. The plate specifies the manufacturer's name and address, the type of machine, the PIN product identification number (serial number), service weight, engine power and year of manufacture.

  • Page 31: Decals

    Machine description Decals 2, 3 2, 3 10,20 Fig. Location, decals and signs 1. Warning, Crush zone 1. Warning, Crush zone 4700903422 4700903422 12. Noise power level 12. Noise power level 4700791280 4700791280 2. Warning, Rotating engine 2. Warning, Rotating engine 4700903423 4700903423 13.

  • Page 32: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.

  • Page 33: Info Decals

    Machine description 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual. Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Battery voltage Battery voltage Water...

  • Page 34: Instruments/Controls

    Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Ignition lock Ignition lock Vibration, front/rear drum Vibration, front/rear drum Emergency stop Emergency stop Vibration switch, Man/Off/Auto Vibration switch, Man/Off/Auto Parking brake Parking brake Amplitude selector Amplitude selector Speed switch Speed switch Speed/Frequency meter switch...

  • Page 35: Function Descriptions

    Machine description Warning lamp, Air filter Warning lamp, Air filter Fuse boxes Fuse boxes Warning lamp, Hydraulic fluid filter Warning lamp, Hydraulic fluid filter Engine diagnostics Engine diagnostics Horn Horn Browse through engine error codes Browse through engine error codes Driving lights Driving lights Fault indicating lamp (Yellow), less serious fault...
  • Page 36 Machine description Designation Designation Symbol Symbol Function Function Warning lamp, charge (Red) Warning lamp, charge (Red) Illuminates at reduced system voltage. Illuminates at reduced system voltage. Reduced system voltage can depend on that the Reduced system voltage can depend on that the alternator is not charging or on large power output.
  • Page 37 Machine description Designation Designation Symbol Symbol Function Function In the right position, watering is automatically switched In the right position, watering is automatically switched on/off when the direction of travel is changed. on/off when the direction of travel is changed. Vibration, front/rear drum Vibration, front/rear drum In the left position, vibration is activated for the rear drum.
  • Page 38 Machine description Designation Designation Symbol Symbol Function Function Locking pedal Locking pedal Disengages the control table to turn to the left or right Disengages the control table to turn to the left or right operator's position. operator's position. Fuse boxes Fuse boxes Contains fuses for the electrical system.

  • Page 39: Display/Regeneration Of Diesel Particle Filter (Dpf Filter)

    Machine description Display/Regeneration of Diesel Particle Filter (DPF filter) The lamp (DPF lamp) in the regeneration switch (3) comes on to indicate that the filter has reached a level such that regeneration of the filter will soon be required. The lamp in the switch (3) starts to flash when the filter starts to become full.
  • Page 40 Machine description If delayed regeneration has been ongoing for so long that the DPF lamp (3) flashes and the engine control lamp (4) has come on, the filter must be regenerated manually before the filter becomes full. Reduced motor power occurs automatically. Manual regeneration is started by turning the DPF knob to the right;...

  • Page 41: Locations - Instruments And Controls, Cab

    Machine description Locations - Instruments and controls, cab Fig. Cab roof 1. Working lights, rear 2.Working lights, front 3. Windshield washer 4. Windshield wiper 5. Blower fan Fig. Cab roof, right side Fig. cab roof, left side 8. Fuse boxes 6.

  • Page 42: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Front working lights, switch Front working lights, switch Press to switch on the front working lights. Press to switch on the front working lights. Rear working lights, switch Rear working lights, switch Press to switch on the rear working lights.

  • Page 43: Control Panel, Air Conditioning (Optional)

    Machine description Control panel, air conditioning (optional) Fig. Control panel for AC, cab roof right side Fan and AC switch 0 - 1 - AC Fan and AC switch 0 - 1 - AC Fan switch 0 - 2 - 3 Fan switch 0 - 2 - 3 Unit OFF Unit OFF...

  • Page 44: Fuses

    Machine description Fuses The figure shows the position of the fuses. There are two fuse boxes on the left side of the panel (F1 & F2), as well as one fuse box by the battery disconnector switch under the platform (F4). Fig.

  • Page 45: Fuses In Cab

    Machine description Under the platform, close the battery disconnector switch, there are also two fuse holders for the diesel engine's preheating (F20, F21). These are "screw connection" fuses, and both are 80A fuses. Fig. Fuses for the diesel engine's preheating. Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof.

  • Page 46: Relays In Engine Compartment

    Machine description Relays in engine compartment Connect the correct polarities (ground) to the Connect the correct polarities (ground) to the battery. The cable between the battery and the battery. The cable between the battery and the alternator must not be disconnected when the alternator must not be disconnected when the engine is running.

  • Page 47: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery master switch is located on the left side of the machine. Turn the key knob (1) to the on position. The entire roller is now supplied with power.

  • Page 48: Operator's Seat - Adjusting

    Operation Operator’s seat - Adjusting Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as illustrated. Always make sure that the seat is secure before Always make sure that the seat is secure before beginning operation.

  • Page 49: Parking Brake

    Operation Parking brake Make sure that the parking brake knob (1) is Make sure that the parking brake knob (1) is definitely activated (in the right-hand position). definitely activated (in the right-hand position). The parking brake must be activated to start the diesel engine.

  • Page 50: Speed Limiter

    Operation Speed limiter The machine is equipped with an adjustable speed limiter that can be disengaged during transport driving. Undo the locking knob (1) on the limiter. Adjust the forward/reverse lever to the desired speed and lock the knob in this position. If the speed limiter knob (2) is pulled out, the forward/reverse lever can be moved past the limits.

  • Page 51: Operator's Station

    Operation Operator's station Always fasten the seat belt (1) that is provided if a ROPS (Roll Over Protective Structure) is fitted on the roller, and wear a protective helmet. Always replace the seat belt (1) with a new one Always replace the seat belt (1) with a new one if it is worn or has been subjected to a heavy if it is worn or has been subjected to a heavy load.

  • Page 52: Starting

    Operation Starting Starting the engine The steering column must be in the locked The steering column must be in the locked position in relation to the driver's seat from which position in relation to the driver's seat from which you are intending to operate the machine, and the you are intending to operate the machine, and the driver must be sitting on this driver's seat in order driver must be sitting on this driver's seat in order...

  • Page 53: Driving

    Operation The warning lamp for the parking brake (5) should remain on. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.

  • Page 54: Interlock/Emergency Stop/Parking Brake - Check

    Operation The speed should always be controlled using the The speed should always be controlled using the forward/reverse lever and never by changing the forward/reverse lever and never by changing the engine speed. engine speed. Test the reserve brake function by activating the Test the reserve brake function by activating the parking brake switch (9) while the roller is moving parking brake switch (9) while the roller is moving...

  • Page 55: Vibration

    Operation Vibration Manual/Automatic vibration Manual or automatic vibration activation/deactivation is selected using switch (3). In manual mode, the operator must activate vibration via the switch (1) on the forward/reverse lever (2). In the automatic position, vibration is activated when the pre-set speed is reached. Vibration is automatically deactivated when the lowest pre-set speed is reached.

  • Page 56: Amplitude - Changeover

    Operation Amplitude - Changeover There are two settings for the drum vibration; use the switch (1) to select. Turn the knob to the left for low amplitude and to the right for high amplitude. Setting the amplitude may not be performed Setting the amplitude may not be performed when vibration is in operation.

  • Page 57: Switching Off

    Operation Switching off Turn the speed switch back to idling (left position), allow the engine to idle a few minutes to cool down. Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions.

  • Page 58: Master Switch

    Operation Master switch Before leaving the roller for the day, switch the battery master switch (1) to the disconnected position and remove the key knob. This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine.

  • Page 59: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 60: Hydraulic Reservoir

    Long-term parking Hydraulic reservoir Fill the hydraulic reservoir to the uppermost level mark (see under the heading ‘Every 10 hours of operation.’) Steering cylinder, hinges, etc. Lubricate the steering joint bearings and both bearings on the steering cylinder with grease (see under the heading 'Every 50 hours of operation').

  • Page 61: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Pull out the lowermost locking pin, which has a a wire attached.

  • Page 62: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (3) back and secure it in the locking lug (4) with the locking dowel (2). The locking lug (4) is located on the tractor frame. Fig.

  • Page 63: Towing Short Distances When The Engine Is Inoperative

    Miscellaneous Towing short distances when the engine is inoperative Chock the drums to prevent the roller moving Chock the drums to prevent the roller moving when the brakes are mechanically disengaged. when the brakes are mechanically disengaged. Set a steel bar in the pump lever (2) and pump by moving the bar up and down until the brakes release or until a certain amount of hydraulic resistance can be felt.

  • Page 64: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.

  • Page 65: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 66 Operating instructions - Summary 4812158801_E.pdf 2018-04-03...

  • Page 67: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 68 Preventive maintenance 4812158801_E.pdf 2018-04-03...

  • Page 69: Maintenance - Lubricants And Symbols

    Dynapac. ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac engine oil 200 P/N 4812161855 (5 liters), Dynapac engine oil 200 P/N 4812161855 (5 liters), (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 liters) P/N 4812161856 (20 liters)

  • Page 70: Maintenance Symbols

    See engine manual. See engine manual. TRANSMISSION OIL TRANSMISSION OIL Air temperature -15°C - +40°C Air temperature -15°C - +40°C Dynapac Gear oil 300, Dynapac Gear oil 300, (5°F-104°F) (5°F-104°F) P/N 4812030756 (5 litres), P/N 4812030756 (5 litres), P/N 4812030117 (20 litres),...

  • Page 71: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Water tanks Water tanks Rubber elements Rubber elements Driving belts Driving belts Sprinkler system Sprinkler system Hydraulic pump operation Hydraulic pump operation Drum drive Drum drive Fuel tank Fuel tank...

  • Page 72: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.

  • Page 73: After The First 50 Hours Of Operation

    Maintenance - Maintenance schedule After the FIRST 50 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 74: Every 500 / 1500 Hours Of Operation

    Maintenance - Maintenance schedule Every 500 / 1500 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Clean the outside of the hydraulic fluid cooler/water Clean the outside of the hydraulic fluid cooler/water If necessary If necessary...

  • Page 75: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Clean the outside of the hydraulic fluid cooler/water Clean the outside of the hydraulic fluid cooler/water If necessary If necessary...
  • Page 76 Maintenance - Maintenance schedule 4812158801_E.pdf 2018-04-03...

  • Page 77: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 78: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Check that level of the coolant is between the max. and min. marks. Take great caution if the radiator cap must be Take great caution if the radiator cap must be opened while the engine is hot. Wear protective opened while the engine is hot.

  • Page 79: Brakes - Check

    Maintenance, 10h Brakes - Check Check the brakes by carrying out the following : Check the brakes by carrying out the following : Drive the roller slowly forwards. Activate the parking brake switch (1), the brake warning lamp (3) on the instrument panel should come on and the roller should stop.

  • Page 80: Nozzle - Dismantling/Cleaning

    Maintenance, 10h Nozzle - Dismantling/Cleaning Dismantle the blocked nozzle by hand. Blow the nozzle (2) and fine filter (4) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts at a later point in time. After inspecting and carrying out any necessary cleaning, start the system and check that it works.

  • Page 81: Hydraulic Reservoir, Level Check - Filling

    Maintenance, 10h Hydraulic reservoir, Level check - Filling Place the roller on a level surface and check the fluid level in the sight glass (1). Top up with new hydraulic fluid if the level is more than 19 mm from the upper edge of the sight glass. Clean around the filler cap (5) before the cap is removed.

  • Page 82: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Refuel daily with diesel fuel up to the lower edge of the filler pipe (1). Follow the engine manufacturer's specification with regard to the quality of diesel fuel. Stop the diesel engine. Short-circuit (press) the Stop the diesel engine.

  • Page 83: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 84: Backup Filter - Change

    Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 85: Rubber Elements And Fastening Screws - Check

    Maintenance - 50h Rubber elements and fastening screws - Check Check all rubber elements (1), replace all of the elements if more than 20% of them on one side of the drum are cracked deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.

  • Page 86: Hydraulic Reservoir - Check/Venting

    Maintenance - 50h Hydraulic reservoir - Check/venting Unscrew and make sure that the reservoir cap's ventilation hole (1) is not clogged, air must have unobstructed passage through the cap in both directions. If blocked in either direction, clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one.

  • Page 87: Battery Cell

    Maintenance - 50h Battery cell Take off the cell caps (1) and make sure that electrolyte (2) is about 10 mm (0.4 in) above the plates (3). Check the level of all cells. Top off with distilled water to the right level if the level is low. 10 mm If the ambient temperature is below freezing, run the engine for a while before topping off with distilled...
  • Page 88 Maintenance - 50h 4812158801_E.pdf 2018-04-03...

  • Page 89: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 90: Drum Drive - Checking The Oil Level

    Maintenance measures - 250 h Drum drive - Checking the oil level Place the roller on a level surface so that filler plug (1) is at the top. Wipe around the plugs. The oil level must reach the level plug (3). If necessary, remove the filler plug and fill with oil in accordance with the lubricant specification, although not more than up to the level plug.

  • Page 91: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 92: Controls And Moving Joints - Lubrication

    Maintenance measures - 500 h Controls and moving joints - Lubrication Lubricate the hinges for the hood, side windows and any cab doors with grease. Also lubricate the slide rails for the operator's seat and the control table's bearing with grease; lubricate other joints and controls with oil.

  • Page 93: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 94: Air Filter - Change

    Maintenance - 1000h Air filter - Change Replace the main filter in the air cleaner (1). See under the heading 'Every 50 hours of operation' for information on changing the filter. If a blocked filter is not replaced, the exhaust If a blocked filter is not replaced, the exhaust fumes will be black and the engine will loose fumes will be black and the engine will loose...

  • Page 95: Fuel Tank - Drainage

    Maintenance - 1000h Fuel tank - Drainage Water and sediment in the fuel tank are removed via the drain plug (1) in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 96: Hydraulic Fluid Reservoir - Draining

    Maintenance - 1000h Hydraulic fluid reservoir - Draining Condensate in the hydraulic reservoir is drained via the plug (1). Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the hydraulic fluid will flow out. plug or else all the hydraulic fluid will flow out.

  • Page 97: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 98: Drum - Changing The Oil

    Maintenance - 2000h Drum - Changing the oil Switch off the engine, activate the parking brake Switch off the engine, activate the parking brake and disconnect the power. and disconnect the power. Collect and dispose of the drained oil for Collect and dispose of the drained oil for environmentally correct handling.

  • Page 99: Drum Drive - Changing The Oil

    Maintenance - 2000h Drum drive - Changing the oil Applies to both drums: Before replacing the oil, it is important that the Before replacing the oil, it is important that the roller has been warmed up for a sufficient length roller has been warmed up for a sufficient length of time in order for the oil to have warmed up of time in order for the oil to have warmed up...

  • Page 100: Pump Drive - Changing The Oil

    Maintenance - 2000h Pump drive - Changing the oil When the pump drive has reached working temperature: Position the roller on a level surface. Switch off the engine, activate the parking brake Switch off the engine, activate the parking brake and disconnect the power.
  • Page 101 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Cc7200

Table of Contents