Dynapac CC424HF Instruction Manual
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Dynapac CC424HF Instruction Manual

Vibratory roller
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Instruction manual
Instruction manual
Operation & Maintenance
Operation & Maintenance
ICC424HF-CN1EN2.pdf
ICC424HF-CN1EN2.pdf
Vibratory roller
Vibratory roller
Cummins QSB 4.5
Cummins QSB 4.5
Serial number
Serial number
*384C30001* - *384C30010*
*384C30001* - *384C30010*
10000320x0C002131 -
10000320x0C002131 -
Translation of original instruction
Translation of original instruction
Subject to changes
Subject to changes
Printed in China
Printed in China
CC424HF
CC424HF
Engine
Engine

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  • Page 1 Instruction manual Instruction manual Operation & Maintenance Operation & Maintenance ICC424HF-CN1EN2.pdf ICC424HF-CN1EN2.pdf Vibratory roller Vibratory roller CC424HF CC424HF Engine Engine Cummins QSB 4.5 Cummins QSB 4.5 Serial number Serial number *384C30001* - *384C30010* *384C30001* - *384C30010* 10000320x0C002131 - 10000320x0C002131 -...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 Warning symbols..................1 Safety information ..................1 General ....................... 1 Safety - General instructions....................3 Safety - when operating ......................5 Slopes ......................5 Driving near edges ..................6 Safety (Optional) ........................7 Air conditioning.................... 7 Edge cutter/compactor ................
  • Page 4 General ..................... 16 Hydraulic system..................17 Automatic Climate Control (ACC) (Optional)..........17 Tightening torque ..................18 Machine description ....................... 19 Identification ......................19 Product identification number on the frame ..........19 Machine plate.................... 19 Explanation of 17PIN serial number............20 Engine plates ....................
  • Page 5 Heat .................... 40 AC/ACC ..................40 Electrical system...................... 41 Fuses ......................42 Fuses in cab....................42 Operation ..........................43 Before starting ......................43 Master switch - Switching on..............43 Control panel, adjustments ............... 43 Operator's seat - Adjustment..............44 Operator's seat, comfort - Adjustments............. 44 Parking brake ....................
  • Page 6 Manual vibration - Switching on ..............55 Amplitude/frequency - Changeover............55 Braking ........................55 Normal braking..................55 Emergency braking ................... 56 Switching off....................56 Parking ........................57 Chocking the drums .................. 57 Master switch .................... 57 Long-term parking........................59 Engine ....................... 59 Battery.......................
  • Page 7 Operating instructions - Summary ..................67 Preventive maintenance ......................69 Acceptance and delivery inspection............69 Warranty....................69 Maintenance - Lubricants and symbols ................. 71 Maintenance symbols ................72 Maintenance - Maintenance schedule ................... 73 Service and maintenance points ............... 73 General .....................
  • Page 8 Scrapers Setting - Adjustment.................. 82 Maintenance - 50h ......................... 85 Fuel filter - Draining................... 85 Air cleaner Checking - Change the main air filter............85 Backup filter - Change................86 Air cleaner - Cleaning....................87 Drum gear - Checking the oil level ............87 Air conditioning (Optional) - Inspection....................
  • Page 9 Hydraulic reservoir cap - Check ..............97 Maintenance - 1000h ......................99 Air filter - Change ..................99 Backup filter - Change................99 Hydraulic filter Change....................100 Drum - Oil change ................... 101 Drum gear - Oil change................101 Drum gear - Checking the oil level ............102 Fresh air filter - Replacing ...............
  • Page 10 ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 11: Introduction

    Introduction Introduction Warning symbols WARNING ! Marks a danger or a hazardous WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or procedure that can result in life threatening or serious injury if the warning is ignored. serious injury if the warning is ignored.
  • Page 12 Introduction Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected. Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself. THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous...

  • Page 13: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 14 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 15: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 16: Driving Near Edges

    Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. When using pivotal steering, only one drum When using pivotal steering, only one drum should be allowed to move into the position should be allowed to move into the position shown in the picture.

  • Page 17: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere. atmosphere. Work on the refrigerant circuit is only to be carried Work on the refrigerant circuit is only to be carried out by authorized companies.

  • Page 18: Working Lights - Xenon

    Work on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected. Contact a Dynapac dealer! Figure. Xenon lighting on cab Warning, environmentally hazardous waste! Warning, environmentally hazardous waste! Working lights of the Xenon type include a discharge lamp that contains mercury (Hg).

  • Page 19: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 20: High Pressure Cleaning

    Special instructions High pressure cleaning Do not spray directly onto electrical components. Do not use high pressure cleaning for Do not use high pressure cleaning for dashboard/display. dashboard/display. The Electrical Drive Control and the computer The Electrical Drive Control and the computer box may not be washed with high pressure box may not be washed with high pressure cleaning and not at all with water.

  • Page 21: Jump Starting (24V)

    Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
  • Page 22 Special instructions ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 23: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 24: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions 3690 3690 1300 1300 2275 2275 2990 2990 4990 4990 0.71 0.71 ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 25: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions 1890 1890 74.5 74.5 2345 2345 92.3 92.3 R1: With offset drums R1: With offset drums 5960 5960 R2: With offset drums R2: With offset drums 3225 3225 R1: Without offset drums R1: Without offset drums 7300 7300 R2: Without offset drums...

  • Page 26: Working Capacity

    Technical specifications Working capacity Compaction data Compaction data Static linear load, front Static linear load, front 30,9 kg/cm 30,9 kg/cm 173 pli 173 pli Static linear load, rear Static linear load, rear 29,8 kg/cm 29,8 kg/cm 167 pli 167 pli Amplitude, high Amplitude, high 0,8 mm...

  • Page 27: Hydraulic System

    Technical specifications Bulbs (if mounted) Bulbs (if mounted) Watt Watt Socket Socket Direction lights, rear Direction lights, rear BA15s BA15s License plate light License plate light SV8,5 SV8,5 Working lights Working lights PK22s (H3) PK22s (H3) Xenon Xenon Cab lights Cab lights SV8,5 SV8,5...

  • Page 28: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled...

  • Page 29: Machine Description

    Machine description Machine description Identification Product identification number on the frame The machine PIN (Product Identification Number) (1) is punched on the right edge of the front frame. Fig. PIN Front frame Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.

  • Page 30: Explanation Of 17Pin Serial Number

    Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 A 123456 123456 B= Family/Model C= Check letter D= No coding E= Production unit F= Serial number Engine plates The engine plate (1) is affixed to the left side of the engine under the injection pump.

  • Page 31: Decals

    Machine description Decals Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 13. Coolant 13. Coolant 4700388449 4700388449 components components...

  • Page 32: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 33 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual. 4700791642 Warning - Starting gas Starting gas is not to be used. 2012-11-23 ICC424HF-CN1EN2.pdf...

  • Page 34: Info Decals

    Machine description Info decals Handbook compartment Handbook compartment Battery voltage Battery voltage Master switch Master switch Coolant Coolant Water Water Hydraulic fluid level Hydraulic fluid level Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Diesel fuel Diesel fuel Fixing point Fixing point Hoisting plate...

  • Page 35: Instruments/Controls

    Machine description Instruments/Controls Control panel and controls 28/30/35 29/31 Fig. Control panel Ignition switch Ignition switch Vibration rear drum Vibration rear drum Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Work mode (Off-set and Work mode (Off-set and Hazard lights Hazard lights vibration permitted plus soft...

  • Page 36: Function Descriptions

    Machine description Functions Functions Direction indicators Direction indicators Driving lights Driving lights Full/Dipped beam Full/Dipped beam Parking lights Parking lights Horn Horn Figure. Steering column switch (optional) Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken.
  • Page 37 Machine description Designation Designation Symbol Symbol Function Function Amplitude selector, high Amplitude selector, high Activation gives high amplitude. Activation gives high amplitude. amplitude amplitude (Low amplitude is the basic mode if no button is (Low amplitude is the basic mode if no button is activated.) activated.) Vibration, front drum...
  • Page 38 Machine description Designation Designation Symbol Symbol Function Function Speed limiter Speed limiter Limitation of the machine's max. speed (max.speed is Limitation of the machine's max. speed (max.speed is obtained with full deflection of the F/R lever). Set the obtained with full deflection of the F/R lever). Set the knob to the required position and read the speed on knob to the required position and read the speed on the display (30).

  • Page 39: Display Explanations

    Machine description Designation Designation Symbol Symbol Function Function Edge press/cutter, sprinkling Edge press/cutter, sprinkling Activate edge press/cutter sprinkling by depressing Activate edge press/cutter sprinkling by depressing the switch. the switch. Drum edge lights Drum edge lights Activate the drum edge lights by depressing the Activate the drum edge lights by depressing the switch.
  • Page 40 Machine description If the engine is started before any active screen choice is made the display will switch over to main screen. This screen gives an overview and is kept during work: - The speed is shown in the middle of the screen. - The engine speed, vibration frequencies for forward Fig.
  • Page 41 Machine description The temperature screen shows the temperature of the engine (top of display) and hydraulic fluid (bottom of display). The values are shown in Celsius or Fahrenheit, depending on the choice of unit system. A menu for the asphalt temperature and Impactometer value can also be shown when an accessory asphalt temperature gauge and/or Impactometer is installed on the machine.

  • Page 42: Machine Alarm

    Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.

  • Page 43: Main Menu

    Machine description Alarms received are saved/logged and can be seen by selecting Display alarms. Selection of Display alarms. "ENGINE ALARM" Saved/Logged engine alarms. "MACHINE ALARM" Saved/Logged machine alarms. These alarms come from the other systems on the machine. "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel...

  • Page 44: User Settings

    Machine description "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set warning sounds On/Off. Adjustment of the light and contrast settings on the display, including brightness of the panel light. ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 45: Machine Settings

    Machine description "MACHINE SETTINGS" The selection "Sprinkler Pump: 1 & 2" is in machine settings. If the machine is fitted with double sprinkler pumps (Option) this is the menu in which the selection is made for which of the sprinkler pumps are to be activated to water the drum(s).
  • Page 46 Machine description "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION"...

  • Page 47: About

    Machine description "ABOUT" It is also possible to see the version of the installed software. Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display.

  • Page 48: Instruments And Controls, Cab

    Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Fig. Right rear cab post 15. Hammer for emergency exit ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 49: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.

  • Page 50: Using The Cab Controls

    Machine description Using the cab controls. Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

  • Page 51: Electrical System

    Machine description Electrical system The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses. On the plastic cover there is a 24V socket. Fig. Main electrical central 1.

  • Page 52: Fuses

    Machine description Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuse box Fuse box (F1) Fuse box (F1) Main relay (F1.1) Main relay (F1.1) Power group 3, Main ECU (F1.5) Power group 3, Main ECU (F1.5) Supply, Main ECU, I/O unit, Display (F1.2) 5A...

  • Page 53: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. If the main battery/master switch is covered, the If the main battery/master switch is covered, the engine hood must be unlocked during operation,...

  • Page 54: Operator's Seat - Adjustment

    Operation Operator's seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig. Operator's seat - Back support angle (3) 1.

  • Page 55: Parking Brake

    Operation Parking brake Make sure that the parking brake button (1) really Make sure that the parking brake button (1) really is in the depressed position. The roller can start to is in the depressed position. The roller can start to roll when the engine is started on sloping ground, roll when the engine is started on sloping ground, if the parking brake is not applied.

  • Page 56: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

  • Page 57: Operator Position

    Operation Operator position If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of...

  • Page 58: Starting

    Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO). The diesel engine cannot be started in any other position of the controls.

  • Page 59: Display When Activating Choice Via The Button Set

    Operation When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.

  • Page 60: Alarm Descriptions

    Operation Alarm descriptions Symbol Symbol Designation Designation Function Function Warning lamp, hydraulic filter Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full If the lamp comes on while the engine is running at full speed, the hydraulic filter must be changed.

  • Page 61: Machine With Gear Change In The Speed Potentiometer

    Operation Release the parking brake button (1) by sliding the Release the parking brake button (1) by sliding the red lock on the button backwards and changing red lock on the button backwards and changing the postion of the lever. Remember that the roller the postion of the lever.

  • Page 62: Interlock/Emergency Stop/Parking Brake - Check

    Operation The speed should always be controlled using the The speed should always be controlled using the forward/reverse lever and never by changing the forward/reverse lever and never by changing the engine speed. engine speed. Check that the secondary brake is working by Check that the secondary brake is working by depressing the button (1) when the roller is depressing the button (1) when the roller is...

  • Page 63: Pivotal Steering (Optional)

    Operation Pivotal steering (Optional) The machine must be in the operating position to activate the pivotal steering. Use the two front buttons (1) on the forward/reverse lever to operate the pivotal steering. To reset the rear drum to neutral, adjust the buttons (1) until the display (2) shows that the machine has aligned the drums.

  • Page 64: Vibration

    Operation The operator can choose between two tools, the edge cutter or edge compactor. The edge cutter (1) in the figure is shown in the operating position. The edge compactor (1) can easily be replaced with the edge cutter by releasing the bolted joint (3). Fig.

  • Page 65: Manual Vibration - Switching On

    Operation Manual vibration - Switching on Never activate vibration when the roller is Never activate vibration when the roller is stationary. This can damage both the surface and stationary. This can damage both the surface and the machine. the machine. Engage and disengage vibration using the switch (1) on the front of the forward/reverse lever.

  • Page 66: Emergency Braking

    Operation If the forward/reverse lever is moved quickly (forwards or backwards) toward/past neutral, the system switches to a rapid braking Mode and the machine stops. Activate normal driving Mode again by moving the forward/reverse lever back to neutral. Emergency braking Braking is normally activated using the forward/reverse lever.

  • Page 67: Parking

    Operation Parking Chocking the drums Never disembark from the machine when the Never disembark from the machine when the diesel engine is running, unless the parking brake diesel engine is running, unless the parking brake is activated. is activated. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 68 Operation ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 69: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 70: Hoods, Tarpaulin

    Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.

  • Page 71: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel so the roller is straight forward. Press down the parking brake button and switch off the machine.

  • Page 72: Lifting The Roller With Jack

    Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller with jack: The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.

  • Page 73: Short Distance Towing With The Engine Running

    Miscellaneous Short distance towing with the engine running Activate the parking brake knob, and temporarily Activate the parking brake knob, and temporarily stop the diesel engine. Chock the drums to stop the diesel engine. Chock the drums to prevent the roller from moving prevent the roller from moving Open the left door to the engine compartment to access the propulsion pump.

  • Page 74: Towing The Roller

    Pulling forces should act parallel to the machine's longitudinal axis, as illustrated. See table below for maximum permitted pulling force for machine model. Fig. Towing Model Model CC424HF CC424HF 33 750 33 750 CC524HF CC524HF 40 500...

  • Page 75: Roller Prepared For Transport

    Miscellaneous Roller prepared for transport Lock the articulation before lifting and Lock the articulation before lifting and transporting. Follow the instructions under the transporting. Follow the instructions under the relevant heading. relevant heading. Activate the parking brake. Make sure that the machine is in a neutral position, i.e. that the drums are in line.
  • Page 76 Operating instructions - Summary ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 77: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 78 Operating instructions - Summary 21. When recovering - Refer to the relevant section in the Instruction Manual. 21. When recovering - Refer to the relevant section in the Instruction Manual. ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 79: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 80 Preventive maintenance ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 81: Maintenance - Lubricants And Symbols

    DRUM OIL DRUM OIL Air temperature -15°C - +40°C Air temperature -15°C - +40°C Mobil SHC 629 Mobil SHC 629 Dynapac Drum Oil 1000, Dynapac Drum Oil 1000, (5°F-104°F) (5°F-104°F) P/N 4812156456 (5 liters), P/N 4812156456 (5 liters), P/N 4812156457 (20 liters)

  • Page 82: Maintenance Symbols

    TRANSMISSION OIL TRANSMISSION OIL Air temperature -15°C - +40°C Air temperature -15°C - +40°C Shell Spirax S3 AX Shell Spirax S3 AX Dynapac Gear oil 300, Dynapac Gear oil 300, (5°F-104°F) (5°F-104°F) 80W/90, API GL-5 or 80W/90, API GL-5 or...

  • Page 83: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 6, 7 Fig. Service and maintenance points Engine oil Engine oil Coolant Coolant 17. Steering joint 17. Steering joint Oil filter Oil filter 10. Air cleaner 10. Air cleaner 18.

  • Page 84: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.

  • Page 85: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Inspect/clean the filter element in the air cleaner Inspect/clean the filter element in the air cleaner Replace as required Replace as required...

  • Page 86: Every 1000 Hours Of Operation (Every Six Months)

    Maintenance - Maintenance schedule Every 1000 hours of operation (Every six months) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Check engine valve clearances Check engine valve clearances Refer to the engine manual Refer to the engine manual...

  • Page 87: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 88: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Check that the coolant level is between the max. and min. marks (2). Observe great caution if the cap has to be opened Observe great caution if the cap has to be opened while the engine is hot. Wear protective gloves and while the engine is hot.

  • Page 89: Hydraulic Reservoir - Check Fluid Level

    Maintenance, 10h Hydraulic reservoir - Check fluid level Place the roller on a level surface and check that the oil level in the sight glass (1) is between the max and min markings. Top up with the type of hydraulic fluid specified in the lubricant specification, if the level is too low.

  • Page 90: Sprinkler System/Drum Check

    Maintenance, 10h Sprinkler system/Drum Check Start the sprinkler system and make sure that none of the nozzles (1) are clogged. If necessary, clean blocked nozzles and the coarse filter placed by the water pump (2). See next section. Figure. Front drum 1.

  • Page 91: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle

    Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle and fine filter (1) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour Ø...

  • Page 92: Scrapers, Spring-Action Check

    Maintenance, 10h Scrapers, spring-action Check Make sure that the scrapers are undamaged. Release with the arm (1). Loosen the screws (3) to adjust the scraper blade up or down. Figure. Outer scrapers 1. Release arm 2. Scraper blade 3. Adjusting screw Asphalt remnants can accumulate on the scraper and affect the contact force.
  • Page 93 Maintenance, 10h The adjusting screw (2) is adjusted until the scraper blade has a gap of approx. 1 mm (0.04 in) to the roller, or lies loosely on the roller, along its entire length. Tighten the lock nut (3). Figure. Scraper setting 1.
  • Page 94 Maintenance, 10h ICC424HF-CN1EN2.pdf 2012-11-23...

  • Page 95: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 96: Backup Filter - Change

    Maintenance - 50h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 97: Air Cleaner - Cleaning

    Maintenance - 50h Air cleaner - Cleaning Wipe clean the inside of the cover (2) and the filter housing (5). See the previous illustration. Wipe clean on both sides of the outlet Wipe also both surfaces for the outlet pipe; see pipe.

  • Page 98: Air Conditioning (Optional) - Inspection

    Maintenance - 50h Air conditioning (Optional) - Inspection Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and depress the parking brake control. and depress the parking brake control. With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter.

  • Page 99: Maintenance - 250H

    Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 100: Air Conditioning (Optional) - Inspection

    Maintenance - 250h Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can indicate a refrigerant leakage. Fig. Air conditioning 1. Refrigerant hoses 2. Condensor element Battery - Check condition The batteries are sealed and maintenance-free.

  • Page 101: Edge Cutter (Optional) - Lubrication

    Maintenance - 250h Edge cutter (Optional) - Lubrication Refer to the operation section for information on Refer to the operation section for information on how to operate the edge cutter. how to operate the edge cutter. Grease the two points as shown in the figure. Grease should always be used for lubrication, see the lubricant specifications.
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  • Page 103: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 104: Engine

    Maintenance - 500h Engine Replacing oil filter The oil filter (1) is located at the back on the engine and can easily be accessed by removing the service panel on the right side between the rear frame and drum. See the engine manual for information about replacing the filter.

  • Page 105: Drum - Oil Level Inspection - Filling

    Maintenance - 500h Drum - oil level Inspection - filling Position the roller with the filler plug (1), the large plug, at the highest point in its rotation. Wipe clean around the level plug (2), the small plug, and remove the plug. Make sure that the oil level is up to the lower edge of the hole.

  • Page 106: Seat Bearing - Lubrication

    Maintenance - 500h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 107: Hydraulic Reservoir Cap - Check

    Maintenance - 500h Hydraulic reservoir cap - Check Turn up the machine so that the tank cap is accessible from the left side of the machine. Unscrew and make sure that the reservoir cap is not clogged. Air must have unobstructed passage through the cap in both directions.
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  • Page 109: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 110: Hydraulic Filter Change

    Maintenance - 1000h Hydraulic filter Change Remove the filter (1) and deliver to special waste Remove the filter (1) and deliver to special waste handling. This is a single-use filter and cannot be handling. This is a single-use filter and cannot be cleaned.

  • Page 111: Drum - Oil Change

    Maintenance - 1000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Set the roller so that the drain plug (1), the large plug, is at the lowest position in its rotation.

  • Page 112: Drum Gear - Checking The Oil Level

    Maintenance - 1000h Drum gear - Checking the oil level Move the machine until the inspection/filling holes are in position for filling. Fig. Drum gear Fill with the requisite volume of new oil. See technical specifications. Use transmission oil, see lubricant specifications.

  • Page 113: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 114: Fuel Tank - Cleaning

    Maintenance - 2000h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. A drain plug is placed under the left side of the front frame. Alternatively drain the tank with a suitable pump, e.g. an oil drain pump, to bring up any bottom sediment.

  • Page 115: Water Tank - Cleaning

    Maintenance - 2000h Water tank - Cleaning Clean the tank/tanks with water and a suitable detergent for plastic surfaces. Close the drain cock (2), fill with water and check for leaks. The water tanks are made of plastic The water tanks are made of plastic (polyethylene) and are recyclable.

  • Page 116: Air Conditioning (Optional) - Overhaul

    Maintenance - 2000h Air conditioning (Optional) - Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.

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