Dynapac CC1300C Instruction Manual
  1. Manuals
  2. Brands
  3. Dynapac Manuals
  4. Construction Equipment
  5. CC1300C
  6. Instruction manual

Dynapac CC1300C Instruction Manual

Self-propelled vibratory combi roller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812161201_F.pdf
4812161201_F.pdf
Vibratory roller
Vibratory roller
Kubota V2203
Kubota V2203
Serial number
Serial number
10000335xxA012552 -
10000335xxA012552 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CC1300C
CC1300C
Engine
Engine

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CC1300C and is the answer not in the manual?

Questions and answers

Related Manuals for Dynapac CC1300C

Summary of Contents for Dynapac CC1300C

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812161201_F.pdf 4812161201_F.pdf Vibratory roller Vibratory roller CC1300C CC1300C Engine Engine Kubota V2203 Kubota V2203 Serial number Serial number 10000335xxA012552 - 10000335xxA012552 - Translation of original instruction Translation of original instruction...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Work driving ....................
  • Page 4 Tightening torque ..................18 ROPS - bolts ..................... 19 Hydraulic system..................19 Machine description ....................... 21 Diesel engine .................... 21 Electrical system ..................21 Propulsion system/Transmission .............. 21 Brake system .................... 21 Steering system ..................21 ROPS ......................21 Identification ......................22 Product identification number on the frame ..........
  • Page 5 Instruments and lamps - Checking............36 Interlock..................... 37 Parking brake - Check................38 Operator position..................38 Starting ........................39 Starting the engine ..................39 Driving ........................41 Operating the roller ................... 41 Interlock/Emergency stop/Parking brake - Check ........42 Vibration ........................42 Manual/Automatic vibration...............
  • Page 6 Release the brakes ................... 51 Releasing the brake, wheel motors (Optional) .......... 52 Towing the roller..................53 Transport ......................... 53 Securing CC1300C for loading ..............54 Retractable ROPS (Optional)..............55 Operating instructions - Summary ..................57 Preventive maintenance ......................59 Acceptance and delivery inspection............
  • Page 7 Check - Coolant system ................72 Hydraulic reservoir, Level check - Filling........... 73 Lowering of engine hood................74 Air circulation - Check ................74 Fuel tank - Filling..................75 Water tank - Filling ..................75 Sprinkler system/Drum Checking - Cleaning.................. 76 Sprinkler system / Wheels Check - Cleaning..................
  • Page 8 Maintenance measures - 500 h ..................... 87 Battery - Check condition ..................87 Engine oil and oil filter - Change ............... 88 Drum - oil level Inspection - filling ..................89 Rubber elements and attachment screws Check ......................89 Hydraulic reservoir cap - Check ..............89 Controls - Lubrication ................
  • Page 9 Drum - oil level Inspection - filling ..................107 Rubber elements and attachment screws Check ...................... 107 Hydraulic reservoir cap - Check .............. 107 Controls - Lubrication ................108 Check - Coolant system ................110 Replacing the hydraulic oil filter .............. 110 Hydraulic fluid reservoir - Draining ............
  • Page 10 4812161201_F.pdf 2018-04-17...

  • Page 11: Introduction

    Intended use The CC1300C is a small combi roller as are used for compacting of thin layers and soft asphalt compounds. The roller is mainly intended for smaller construction works, such as compacting asphalt on minor roads, sidewalks, cycle ways and garage driveways.

  • Page 12: General

    Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.

  • Page 13: Ce Marking And Declaration Of Conformity

    Introduction machine operator. Other maintenance intervals must be carried out by accredited (Dynapac) service personnel. Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual. found in the manufactuer's engine manual.
  • Page 14 Introduction 4812161201_F.pdf 2018-04-17...

  • Page 15: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 16 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 17: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 18: Driving Near Edges

    Safety - when operating Driving near edges Never operate with roller outside the edge, if the Never operate with roller outside the edge, if the substrate does not have full bearing strength or is substrate does not have full bearing strength or is close to a slope.

  • Page 19: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 20: Fire Fighting

    Special instructions Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap, or into exhaust pipe. This is particularly cap, or into exhaust pipe. This is particularly important when using a high-pressure cleaner. important when using a high-pressure cleaner.

  • Page 21: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 22 Special instructions 4812161201_F.pdf 2018-04-17...

  • Page 23: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 24: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Machine width Machine width 1450 1450 B (Without B (Without Machine width Machine width 1400 1400 ROPS) ROPS) Turning radius, outer Turning radius, outer 4240 4240 Turning radius, inner Turning radius, inner 2940 2940 Wheel width Wheel width...

  • Page 25: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 1925 1925 Diameter, drum Diameter, drum Height, with ROPS Height, with ROPS 2750 2750 Height, without ROPS Height, without ROPS 1910 1910 Length Length 2725 2725 Thickness, drum shell Thickness, drum shell 2018-04-17 4812161201_F.pdf...

  • Page 26: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Weight CECE, Standard Weight CECE, Standard 3750 kg 3750 kg 8,270 lbs 8,270 lbs equipped roller equipped roller Fluid volumes Fluid volumes Fuel tank Fuel tank 50 liter 50 liter 52.9 qts 52.9 qts Emulsions tank Emulsions tank 40 liter...
  • Page 27 Technical specifications Electrical system Electrical system Battery Battery 12V 74Ah 12V 74Ah Alternator Alternator 12V 60A 12V 60A Fuses Fuses See the Electrical system See the Electrical system section - fuses section - fuses 2018-04-17 4812161201_F.pdf...

  • Page 28: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 29: Rops - Bolts

    Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M16 (PN 4700902889) M16 (PN 4700902889) Strength class : Strength class : 10.9 10.9...
  • Page 30 Technical specifications 4812161201_F.pdf 2018-04-17...

  • Page 31: Machine Description

    If any part of the ROPS structure's protective construction displays plastic deformation or cracks, the ROPS structure must be replaced immediately. Never perform unauthorized modifications on the ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac 2018-04-17 4812161201_F.pdf...

  • Page 32: Identification

    Machine description determines whether the modification could result in the approval according to the ROPS standards becoming invalid. Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame. Fig.

  • Page 33: Machine Plate

    Machine description Machine plate The machine type plate (1) is affixed on the left front edge of the operator's platform. The plate specifies the manufacturer's name and address, the type of machine, the PIN number (serial number), service weight, engine power and year of manufacture.
  • Page 34 Machine description 4812161201_F.pdf 2018-04-17...

  • Page 35: Location - Decals

    Machine description Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Manual compartment Manual compartment 4700903425 4700903425 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Battery disconnector Battery disconnector 4700904835 4700904835 components components Warning, Locking Warning, Locking 4700908229...

  • Page 36: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 37 Machine description 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual. 4700791642 Warning - Starting gas Starting gas is not to be used. 2018-04-17 4812161201_F.pdf...

  • Page 38: Info Decals

    Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Hydraulic fluid level Hydraulic fluid level Securing point Securing point Biological hydraulic fluid,...

  • Page 39: Instruments/Controls

    Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Manual/automatic sprinkler Manual/automatic sprinkler Low fuel level Low fuel level Sprinkler timer Sprinkler timer Oil pressure, engine Oil pressure, engine Driving lights Driving lights Parking brake lamp Parking brake lamp Working lights Working lights...

  • Page 40: Locations - Control Panel And Controls

    Machine description Locations - Control panel and controls Fig. Operator position Fig. Operator's station Starter switch Starter switch Throttle control Throttle control Emergency stop Emergency stop Vibration On/Off Vibration On/Off Handbook compartment Handbook compartment Forward/reverse lever Forward/reverse lever Seat switch Seat switch Fuse box Fuse box...

  • Page 41: Function Description

    Machine description Function description No Designation No Designation Symbol Symbol Function Function Starter switch Starter switch Positions 1-2: Shut off position, key can be removed. Positions 1-2: Shut off position, key can be removed. Position 3a: All instruments and electric controls are supplied with Position 3a: All instruments and electric controls are supplied with power.
  • Page 42 Machine description No Designation No Designation Symbol Symbol Function Function Working lights, switch Working lights, switch When depressed, the working lights are on When depressed, the working lights are on Hazard warning lights, Hazard warning lights, Where depressed, the hazard warning lights are on Where depressed, the hazard warning lights are on switch (Optional) switch (Optional)

  • Page 43: Electrical System

    Machine description No Designation No Designation Symbol Symbol Function Function Warning lamp, glow plug Warning lamp, glow plug The lamp must go out before the starter switch is moved to The lamp must go out before the starter switch is moved to position 3c for activation of the starter motor.

  • Page 44: Fuses At Battery Master Disconnect Switch

    Machine description Fuses at battery master disconnect switch The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. 1. F3 Main fuse 1. F3 Main fuse 2. F4 Glow plug, Starter relay, Stop 2.

  • Page 45: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. See the maintenance instructions. The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is now supplied with power.

  • Page 46: Driver Seat (Option) - Adjustment

    Operation Driver seat (Option) - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) - Back support angle (3) Fig.

  • Page 47: Interlock

    Operation Interlock The roller is equipped with Interlock. Roller equipped with Sauer-Danfoss ECU: The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

  • Page 48: Parking Brake - Check

    Operation Parking brake - Check Make sure that the parking brake (6) is activated. Make sure that the parking brake (6) is activated. The roller can start to roll when the engine is The roller can start to roll when the engine is started on sloping ground, if the parking brake is started on sloping ground, if the parking brake is not applied.

  • Page 49: Starting

    Operation Starting Starting the engine The operator must remain seated when starting. The operator must remain seated when starting. Make sure that the emergency stop (3) is pulled out and the parking brake (31) is activated. Set the forward/reverse lever (6) in neutral. The engine can only be started when the lever is in neutral.
  • Page 50 Operation Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out. The parking brake lamp (25) will remain on for as long as the parking brake switch is activated. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 51: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 52: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 53: Braking

    Operation Braking Normal braking Press the switch (4) to switch off the vibration. Move the forward/reverse lever (6) to the neutral position to stop the roller. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...

  • Page 54: Switching Off

    Operation Switching off Turn the throttle control (2) back to idling. Allow the engine to idle for a few minutes to cool. Activate the parking brake (31). Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions.

  • Page 55: Battery Disconnector

    Operation Battery disconnector Before leaving the roller at the end of the shift, switch off the battery disconnector (1) and remove the key. This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine.
  • Page 56 Operation 4812161201_F.pdf 2018-04-17...

  • Page 57: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 58: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the steering joint bearings and both bearings on the steering cylinder with grease (see under the heading 'Every 50 hours of operation'). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab.

  • Page 59: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Before lifting the roller the steering joint must be Before lifting the roller the steering joint must be locked to prevent it turning. locked to prevent it turning. Turn the steering wheel to the straight ahead position. Switch off the machine and activate the parking brake.

  • Page 60: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to refit the lock bar (1) in its holder Remember to refit the lock bar (1) in its holder after operation. after operation. Fig. Left side of steering joint 1. Lock bar 2. Lock pin 3.

  • Page 61: Release The Brakes

    Miscellaneous Release the brakes Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement; the roller can start rolling when the brakes are the roller can start rolling when the brakes are released.

  • Page 62: Releasing The Brake, Wheel Motors (Optional)

    Miscellaneous Releasing the brake, wheel motors (Optional) Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement; the roller can start rolling when the brakes are the roller can start rolling when the brakes are released.

  • Page 63: Towing The Roller

    Miscellaneous Towing the roller The roller must be counter-braked during The roller must be counter-braked during towing/recovery. Always use a towbar. There is no towing/recovery. Always use a towbar. There is no braking capacity on the roller now. braking capacity on the roller now. The roller must be towed slowly, max.

  • Page 64: Securing Cc1300C For Loading

    Miscellaneous Securing CC1300C for loading Securing the CC1300C vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 2 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, = double lashings, i.e.

  • Page 65: Retractable Rops (Optional)

    Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
  • Page 66 Miscellaneous To retract the ROPS, release the tensioning screw (1), and pull out the pin (2) and stud (3). Do the same on both sides. Lower the ROPS backwards if there is space. Remember to dismantle the rotating warning light Remember to dismantle the rotating warning light before lowering the ROPS.

  • Page 67: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 68 Operating instructions - Summary 4812161201_F.pdf 2018-04-17...

  • Page 69: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 70 Preventive maintenance 4812161201_F.pdf 2018-04-17...

  • Page 71: Maintenance - Lubricants And Symbols

    DRUM OIL DRUM OIL Air temp. -15°C - +40°C Air temp. -15°C - +40°C Dynapac Drum Oil 1000 P/N 4812161887 (5 liter) Dynapac Drum Oil 1000 P/N 4812161887 (5 liter) (5°F-104°F) (5°F-104°F) P/N 4812161888 (20 liter)

  • Page 72: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...

  • Page 73: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Fuel tank Fuel tank Scrapers Scrapers 17. Filler plugs/Drum 17. Filler plugs/Drum Refueling Refueling 10. Shock absorbers and 10. Shock absorbers and 18. Oil level in drum 18.

  • Page 74: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 75: After The First 50 Hours Of Operation

    Maintenance - Maintenance schedule After the FIRST 50 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 76: Every 500 / 1500 Hours Of Operation

    Maintenance - Maintenance schedule Every 500 / 1500 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 77: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 78: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 79: Service - Checklist

    Maintenance - Maintenance schedule Service - Checklist 2018-04-17 4812161201_F.pdf...
  • Page 80 Maintenance - Maintenance schedule 4812161201_F.pdf 2018-04-17...

  • Page 81: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 82: Check - Coolant System

    Maintenance, 10h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 83: Hydraulic Reservoir, Level Check - Filling

    Maintenance, 10h Hydraulic reservoir, Level check - Filling Check that the level is between the min and max markings. Top up with hydraulic fluid as per lubricant specifications if level is too low. Fig. Hydraulic fluid tank 1. Sight glass Open the engine hood and unscrew the filler cap, top up with hydraulic fluid (as per lubricant specification) if the level is too low.

  • Page 84: Lowering Of Engine Hood

    Maintenance, 10h Lowering of engine hood Stand on the left side of the engine hood. Press in the Stand on the left side of the engine hood. Press in the red button (3) and carefully lower the engine hood red button (3) and carefully lower the engine hood until the gas spring (2) goes into the slot.

  • Page 85: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Refuel every day before starting to work. Screw off the lockable tank cap (1) and fill diesel fuel to the lower edge of the filler pipe. Stop the diesel engine. Short-circuit (press) the Stop the diesel engine. Short-circuit (press) the filler gun against a non-insulated part of the roller filler gun against a non-insulated part of the roller before refuelling, and against the filler pipe while...

  • Page 86: Sprinkler System/Drum Checking - Cleaning

    Maintenance, 10h Sprinkler system/Drum Checking - Cleaning Start the sprinkler system and make sure that no nozzles (1) are clogged. If necessary, clean clogged nozzles and the coarse filter located by the water pump; see figures below. The sprinkler system The sprinkler system should be drained if there should be drained if there...

  • Page 87: Scrapers, Fixed Checking - Setting

    Maintenance, 10h Dismantle the blocked nozzle by hand. Blow the nozzle (2) and fine filter (4) clean with compressed air, or install replacement parts and clean the clogged parts later. Wear protective goggles when working with Wear protective goggles when working with compressed air.

  • Page 88: Scrapers, Spring-Action (Optional) Checking - Adjustment

    Maintenance, 10h Scrapers, spring-action (Optional) Checking - Adjustment The scrapers must be lifted from the drum during The scrapers must be lifted from the drum during transport. transport. Fig. Spring-action scrapers 1. Scraper blade 2. Adjusting screws Scrapers Check - Adjustment Make sure that the scraper (1) is flush with the tire when compacting asphalt.

  • Page 89: Pump System / Tire Check - Cleaning

    Maintenance, 10h When cleaning the coarse filter (1), open the cock (2) and loosen the filter housing. Clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact. After inspecting and carrying out any necessary cleaning, start the system and check that it works.

  • Page 90: Brakes - Check

    Maintenance, 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Run the roller very slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Press in the emergency stop (3). The roller will stop Figure.

  • Page 91: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 92: Air Filter Indicator - Resetting

    Maintenance - 50h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 93: Air Cleaner - Cleaning

    Maintenance - 50h Air cleaner - Cleaning Wipe clean the inside of the cover (2) and the filter housing (5). See the previous illustration. Wipe clean on both sides of the outlet Wipe also both surfaces for the outlet pipe; see pipe.

  • Page 94: Tires - Tire Pressure

    Maintenance - 50h Tires - Tire pressure Check the air pressure with a pressure gauge. Make sure that the tires have the same pressure. Recommended pressure: See Technical Specifications. Fig. Tire 1. Air valve 4812161201_F.pdf 2018-04-17...

  • Page 95: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 96: Engine Oil And Oil Filter - Change

    Maintenance measures - 250 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 97: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 98: Engine Oil And Oil Filter - Change

    Maintenance measures - 500 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 99: Drum - Oil Level Inspection - Filling

    Maintenance measures - 500 h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is aligned with the semicircular recess in the drum suspension. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.

  • Page 100: Controls - Lubrication

    Maintenance measures - 500 h Controls - Lubrication Lubricate the forward/reverse lever in the engine compartment with a few drops of oil. If the lever gets stiff after a prolonged period of use, remove the cover and lever and lubricate. Fig.
  • Page 101 Maintenance measures - 500 h Controls - Lubrication Lubricate the forward/reverse lever mechanism. Remove the cover/plate (1) by loosening the screws (2) on the top, and lubricate the mechanism under the cover/plate with oil. Fig. Forward/Reverse lever 1. Cover 2. Attachment screws Fig.

  • Page 102: Check - Coolant System

    Maintenance measures - 500 h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 103: Replacing The Pre-Filter

    Maintenance measures - 500 h Replacing the pre-filter Activate the parking brake. Switch off the engine and remove the plate on the left side of the frame (at battery disconnector) by releasing the three bolts (3). Release the hose clamps (2) with a screwdriver. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released.
  • Page 104 Maintenance measures - 500 h 4812161201_F.pdf 2018-04-17...

  • Page 105: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 106: Engine Oil And Oil Filter - Change

    Maintenance - 1000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 107: Drum - Oil Level Inspection - Filling

    Maintenance - 1000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is aligned with the semicircular recess in the drum suspension. Unscrew the plug and check that the oil level reaches up to the bottom of the hole. Top up with new oil if necessary.

  • Page 108: Controls - Lubrication

    Maintenance - 1000h Controls - Lubrication Lubricate the forward/reverse lever in the engine compartment with a few drops of oil. If the lever gets stiff after a prolonged period of use, remove the cover and lever and lubricate. Fig. Engine compartment 1.
  • Page 109 Maintenance - 1000h Controls - Lubrication Lubricate the forward/reverse lever mechanism. Remove the cover/plate (1) by loosening the screws (2) on the top, and lubricate the mechanism under the cover/plate with oil. Fig. Forward/Reverse lever 1. Cover 2. Attachment screws Fig.

  • Page 110: Check - Coolant System

    Maintenance - 1000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 111: Hydraulic Fluid Reservoir - Draining

    Maintenance - 1000h Loosen the red cap (3) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Hydraulic oil filter 3. Cap Release the filter insert (4) from the handle (5). Remove the filter (4) and hand in to an Remove the filter (4) and hand in to an environment-friendly waste disposal station.

  • Page 112: Replacing The Fuel Filter

    Maintenance - 1000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 113: Replacing The Pre-Filter

    Maintenance - 1000h Replacing the pre-filter Activate the parking brake. Switch off the engine and remove the plate on the left side of the frame (at battery disconnector) by releasing the three bolts (3). Release the hose clamps (2) with a screwdriver. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released.
  • Page 114 Maintenance - 1000h 4812161201_F.pdf 2018-04-17...

  • Page 115: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 116: Engine Oil And Oil Filter - Change

    Maintenance - 2000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 117: Drum - Oil Level Inspection - Filling

    Maintenance - 2000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is aligned with the semicircular recess in the drum suspension. Unscrew the plug and check that the oil level reaches up to the bottom of the hole. Top up with new oil if necessary.

  • Page 118: Controls - Lubrication

    Maintenance - 2000h Controls - Lubrication Lubricate the forward/reverse lever in the engine compartment with a few drops of oil. If the lever gets stiff after a prolonged period of use, remove the cover and lever and lubricate. Fig. Engine compartment 1.
  • Page 119 Maintenance - 2000h Controls - Lubrication Lubricate the forward/reverse lever mechanism. Remove the cover/plate (1) by loosening the screws (2) on the top, and lubricate the mechanism under the cover/plate with oil. Fig. Forward/Reverse lever 1. Cover 2. Attachment screws Fig.

  • Page 120: Check - Coolant System

    Maintenance - 2000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 121: Hydraulic Fluid Reservoir - Draining

    Maintenance - 2000h Loosen the red cap (3) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Hydraulic oil filter 3. Cap Release the filter insert (4) from the handle (5). Remove the filter (4) and hand in to an Remove the filter (4) and hand in to an environment-friendly waste disposal station.

  • Page 122: Replacing The Fuel Filter

    Maintenance - 2000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 123: Replacing The Pre-Filter

    Maintenance - 2000h Replacing the pre-filter Activate the parking brake. Switch off the engine and remove the plate on the left side of the frame (at battery disconnector) by releasing the three bolts (3). Release the hose clamps (2) with a screwdriver. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released.

  • Page 124: Hydraulic Tank - Changing The Fluid

    Maintenance - 2000h Hydraulic tank - Changing the fluid Risk of burn injuries when draining hot oil. Protect Risk of burn injuries when draining hot oil. Protect your hands. your hands. Place a container under the plug. It should hold at Place a container under the plug.

  • Page 125: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Place the roller on a level surface and drive it slowly until the drain plug (1) is straight down.

  • Page 126: Water Tank - Cleaning

    Maintenance - 2000h Water tank - Cleaning Clean the tanks with water and a suitable detergent for plastic surfaces. Refit the filter housing or the drain plug (1). Fill with water and check for leaks. The water tanks are made of plastic The water tanks are made of plastic (polyethylene) and are recyclable.

  • Page 127: Fuel Tank - Cleaning

    Maintenance - 2000h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Pump out any bottom sediment using a suitable Pump out any bottom sediment using a suitable pump, such as an oil drain pump. Save the oil in pump, such as an oil drain pump.
  • Page 128 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

Table of Contents