Dynapac CC100 Operation Manual
Dynapac CC100 Operation Manual

Dynapac CC100 Operation Manual

Vibratory roller
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SVEDALA COMPACTION AND PAVING
DYNAPAC
CC100
OPERATION
O100EN1
Box 504, SE-371 23 Karlskrona, Sweden
Telephone
+46 455 30 60 00
Telefax
+46 455 30 60 30

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Summary of Contents for Dynapac CC100

  • Page 1 SVEDALA COMPACTION AND PAVING DYNAPAC CC100 OPERATION O100EN1 Box 504, SE-371 23 Karlskrona, Sweden Telephone +46 455 30 60 00 Telefax +46 455 30 60 30...
  • Page 3 Vibratory Roller CC100 Operation O100EN1, 99-10-15 Diesel Engine: CC100 Deutz F2L 1011F, Isuzu 3 LD1PW-05 These instructions apply from: CC100 Deutz PIN (S/N) *60710100* Isuzu PIN (S/N) *60750100* CC 100 are primarily designed for repair work on asphalt but are also ideal for the compaction of new layers on small streets, pavements and cycle tracks.
  • Page 4: Table Of Contents

    CONTENS Page Safety Instructions ..............3 Safety decals, location/description ........4, 5 Machine and engine data plates ..........6 Switches and Warning Lamps ......... 7, 8, 9 Switches and controls in the Cab ........... 10 Before Starting ............11, 12, 13 Starting ...................
  • Page 5: Safety Instructions

    17. Do not modify the machine in any way which will affect safety. Any modification on this machine requires prior written approval from Svedala Dynapac. 18. Do not operate machine until hydraulic oil has reached operating temperature. Braking distance can be extended when oil is cold.
  • Page 6: Safety Decals, Location/Description

    SAFETY DECALS, LOCATION/DESCRIPTION DO NOT LEAVE DRIVER'S PLATFORM WHILE THE ENGINE IS RUNNING WITHOUT DEPRESSING THE EMERGENCY STOP SWITCH Warning for hot surface. The surface must not be touched. The operator is urgently requested to read the safety manual, and the operation and maintenance instructions before using the machine.
  • Page 7 SAFETY DECALS, LOCATION/DESCRIPTION Warning for hot surface. The The operator is urgently surface must not be touched. requested to read the safety manual, and the operation and maintenance instructions before using the machine. Warning for rotating engine Handbooks components. Keep your hands at a safe distance from the danger zone.
  • Page 8: Machine And Engine Data Plates

    MACHINE AND ENGINE DATA PLATES Machine plate The machine type plate (1) is affixed above the left footstep. The plate shows the manufacturer’s name and address, type of machine, PIN, ie, part identification number, (serial number), weight in working order, engine power and year of manufacture. Please state the PIN (serial number) of the roller when ordering spares.
  • Page 9 SWITCHES, WARNING LAMPS AND CONTROLS Fig. 4 Operator’s station 1. Horn 12. *Hazard beacon 2. Starter power switch 13. *Driving lights 3. Sprinkler Drum 14. *Hazard flashers 4. Glow 15. *Direction indicator 5. Vibration selector 16. Safety and instruction manuals 6.
  • Page 10: Switches And Warning Lamps

    SWITCHES AND WARNING LAMPS Item in Designation Symbol Function fig. 4 Horn, button Press to sound the horn Starter power switch Electric starter circuit is broken in mode O. All electric switches and lamps are powered in mode | with the exception of the starter circuit.
  • Page 11: Switches And Warning Lamps 7

    SWITCHES AND WARNING LAMPS Direction indicator switch Turn to the left to switch left direction (Accessory) indicator on. Flashing function is off in the middle setting. Compartment for manuals Pull up and out at the top to gain access to manuals.
  • Page 12: Switches And Controls In The Cab

    SWITCHES AND CONTROLS IN THE CAB (ACCESSORIES) 3 4 5 6 7 8 9 10 11 Fig. 5 Cab 1 *Heater control 5. Rear screenwiper 9. *Hazard beacon 2. Fuses 6. Front screenwash 10.Fan 3. *Working lights 7. Rear screenwash 11.Interior lighting 4.
  • Page 13: Before Starting

    BEFORE STARTING Battery disconnecter - Switching on 1. Ensure that the daily service has been carried out, see MAINTENANCE Manual. 2. Open the engine cover and set the battery discon- necter (1) to ON. Item (2) is the engine hourmeter. The number of hours are counted so long as the engine is running.
  • Page 14 BEFORE STARTING, cont Operator´s seat - Adjustments 1. Adjust the seat so that all the controls are easily reached. 2. The following adjustments are possible: - Weight adjustment (1) - Back support slope (2) - Longitudinal adjustment (3) - Transverse adjustment (4) Remain seated for all driving.
  • Page 15 BEFORE STARTING, cont Switches and Warning lamps – Checking 1. Turn the starter power switch (2) to the right. 8 9 10 2. Check that warning lamps 8, 9, 10 light. 3. Turn the switch (3) to operating mode and ensure that the system is working.
  • Page 16: Starting

    STARTING Starting the engine 1. Set the forward/reverse lever (20) in neutral. The engine can only be started with the lever in neutral. On some variants the F/R control is located at the side of the instrument panel, but the function is the same.
  • Page 17: Driving

    DRIVING Driving the roller 1. Set the revs control lever (18) to the full revs mode, ie, fully to the left, to give maximum engine speed. 2. Ensure that the steering is working properly by turning the steering wheel once to the right and once to the left while the machine is standing still.
  • Page 18: Vibrating/Driving

    VIBRATION/DRIVING Vibration - Operation Vibration is not permitted while the machine is standing still. 1. Turn the vibrator switch (5) ON to start the vibrator. Fig. 17 Instrument panel 5. Vibration switch 2. Carefully move the forward/reverse lever forward or backward.
  • Page 19: Safety When Driving

    SAFETY WHEN DRIVING Close to edges At least two thirds of the drum width must rest on a surface that ensures full support when driving close to cavities. Remember that the centre of gravity of the machine is displaced outwards on turning the steering wheel.
  • Page 20: Braking

    BRAKING Normal and emergency braking Braking is normally done with the forward/reverse lever. The hydrostatic transmission brakes the roller when the lever is moved to neutral. In addition, a disc brake on the drive motor is applied when the reserve/ parking brake knob (6) is pressed in.
  • Page 21: Parking

    PARKING Chocking the drum Never leave the machine with the engine running unless the emergency stop knob is pressed in. Make sure the roller is parked safely and is not a traffic hazard. Chock the drum and wheels when parking on a slope. Remember the risk of freezing during the winter.
  • Page 22: Hoisting

    HOISTING Locking the articulated joint The steering link must be locked before hoisting the machine. 1. Turn the steering wheel until the forward and rear drums are in line with each other. 2. Then pull the bright zinc plated locking bar (1) down from its holder (3), and insert it from below into the hole in the lower steering link mount.
  • Page 23: Towing

    TOWING Disengaging the brakes (Optional) The following instructions apply to the rear wheel motor. Push the reserve/parking brake knob, and stop the engine. Chock the drum to pre- vent the roller from moving when the brakes become disengaged. The disc brake on the drive motor must be disengaged mechanically, as described below, before the roller can be towed.
  • Page 24: Transportation

    TRANSPORTATION Locking the articulated joint Lock the articulation prior to transportation. See the heading ”Lifting” for detailed instructions for locking. Fig. 33 Left side of articulated joint 1. Locking bar 2. Locking pin 3. Holder Roller prepared for transportation 1. Chock the drum securely (1). 2.
  • Page 25: Driving Instructions - Summary

    OPERATING INSTRUCTIONS - SUMMARY 1. Follow the SAFETY INSTRUCTIONS for the machine, see the Safety Manual. 2. Ensure that all instructions in the MAINTENANCE MANUAL are followed. 3. Turn the battery disconnecter to ON. 4. Ensure that the reserve/parking brake knob is in the OFF mode, ie, pulled out. 5.

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