Dynapac CC1200C Instruction Manual
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Dynapac CC1200C Instruction Manual

Dynapac CC1200C Instruction Manual

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Instruction manual
Instruction manual
ICC1200C-1EN3.pdf
ICC1200C-1EN3.pdf
Operation & Maintenance
Operation & Maintenance
Vibratory roller
Vibratory roller
Kubota D1703
Kubota D1703
Serial number
Serial number
10000333x0A000001 -
10000333x0A000001 -
Translation of original instructions
Translation of original instructions
Subject to changes
Subject to changes
Printed in Sweden
Printed in Sweden
CC1200C
CC1200C
Engine
Engine

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Summary of Contents for Dynapac CC1200C

  • Page 1 Instruction manual Instruction manual ICC1200C-1EN3.pdf ICC1200C-1EN3.pdf Operation & Maintenance Operation & Maintenance Vibratory roller Vibratory roller CC1200C CC1200C Engine Engine Kubota D1703 Kubota D1703 Serial number Serial number 10000333x0A000001 - 10000333x0A000001 - Translation of original instructions Translation of original instructions...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 Warning symbols..................1 The machine ....................1 Intended use ....................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 ROPS - bolts ..................... 19 Hydraulic system..................19 Machine description ....................... 21 Identification ......................21 Product identification number on the frame ..........21 Explanation of 17PIN serial number............21 Machine plate.................... 22 Engine plates .................... 22 Location - decals ..................24 Safety decals.....................
  • Page 5 Interlock/Emergency stop/Parking brake - Check ........42 Vibration ........................42 Manual/Automatic vibration............... 42 Braking ........................43 Normal braking..................43 Emergency braking ................... 43 Switching off....................44 Parking ........................44 Chocking the wheels/drum................ 44 Battery disconnector ................. 45 Long-term parking........................47 Engine .......................
  • Page 6 Operating instructions - Summary ..................57 Preventive maintenance ......................59 Acceptance and delivery inspection............59 Warranty....................59 Maintenance - Lubricants and symbols ................. 61 Maintenance symbols ................62 Maintenance - Maintenance schedule ................... 63 General ..................... 63 Service and maintenance points ............... 63 Every 10 hours of operation (Daily)............
  • Page 7 Scrapers Check - Adjustment................... 73 Brakes - Check..................73 Pump system / Tire Check - Cleaning..................74 Maintenance - 50h ......................... 75 Air cleaner indicator .................. 75 Air cleaner Check - Replacement of main filter ............75 Air filter indicator - Resetting ..............76 Backup filter - Change................
  • Page 8 Replacing the pre-filter ................90 Maintenance - 2000h ......................91 Hydraulic tank - Changing the fluid ............91 Drum - Oil change ..................92 Water tank - Draining ................92 Water pump - Draining ................93 Water tank - Cleaning ................93 Emulsion tank - Draining ................

  • Page 9: Introduction

    The machine is equipped with drive and brakes both front and rear and vibrations on front drum. Intended use The CC1200C is a small combi roller as are used for compacting of thin layers and soft asphalt compounds. The roller is mainly intended for smaller construction works, such as compacting asphalt on minor roads, sidewalks, cycle ways and garage driveways.

  • Page 10: General

    Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.

  • Page 11: Ce Marking And Declaration Of Conformity

    Introduction Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual. found in the manufactuer's engine manual. CE marking and Declaration of conformity (Applies to machines marketed in EU/EEC) This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also...
  • Page 12 Introduction ICC1200C-1EN3.pdf 2012-05-16...

  • Page 13: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 14 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 15: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 16: Slopes

    Safety - when operating Slopes This angle has been measured on a hard, flat surface with the machine stationary. The steering angle was zero, the vibration was switched OFF and all tanks were full. Always take into consideration that loose ground, steering the machine, vibration on, machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope...

  • Page 17: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 18: Fire Fighting

    Special instructions Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap. This is particularly important when using a cap. This is particularly important when using a high-pressure cleaner. high-pressure cleaner.

  • Page 19: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 20 Special instructions ICC1200C-1EN3.pdf 2012-05-16...

  • Page 21: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 22: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions 1310 1310 B (without ROPS) B (without ROPS) 1280 1280 3800 3800 2600 2600 1200 1200 1180 1180 ICC1200C-1EN3.pdf 2012-05-16...

  • Page 23: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions 1715 1715 2640 2640 1810 1810 2395 2395 2012-05-16 ICC1200C-1EN3.pdf...

  • Page 24: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Weight CECE, Standard Weight CECE, Standard 2450 kg 2450 kg 5,400 lbs 5,400 lbs equipped roller equipped roller Fluid volumes Fluid volumes Fuel tank Fuel tank 50 liters 50 liters 52.8 qts 52.8 qts Emulsions tank Emulsions tank 30 liters...
  • Page 25 Technical specifications Electrical system Electrical system Battery Battery 12V 74Ah 12V 74Ah Alternator Alternator 12V 60A 12V 60A Fuses Fuses See the Electrical system See the Electrical system section - fuses section - fuses 2012-05-16 ICC1200C-1EN3.pdf...

  • Page 26: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled...

  • Page 27: Rops - Bolts

    Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M16 (PN 902889) M16 (PN 902889) Strength class : Strength class : 10.9 10.9...
  • Page 28 Technical specifications ICC1200C-1EN3.pdf 2012-05-16...

  • Page 29: Machine Description

    Machine description Machine description Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame. Fig. PIN Front frame 1. Serial number Explanation of 17PIN serial number A= Manufacturer 00123 00123...

  • Page 30: Machine Plate

    Machine description Machine plate The machine type plate (1) is affixed on the left front edge of the operator's platform. The plate specifies the manufacturer's name and address, the type of machine, the PIN number (serial number), service weight, engine power and year of manufacture.
  • Page 31 Machine description 2012-05-16 ICC1200C-1EN3.pdf...

  • Page 32: Location - Decals

    Machine description Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Manual compartment Manual compartment 4700903425 4700903425 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Battery disconnector Battery disconnector 4700904835 4700904835 components components Warning, Locking Warning, Locking 4700908229...

  • Page 33: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.

  • Page 34: Info Decals

    Machine description 4700791642 Warning - Starting gas Starting gas is not to be used. Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid...
  • Page 35 Machine description 2012-05-16 ICC1200C-1EN3.pdf...

  • Page 36: Instruments/Controls

    Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Manual/automatic sprinkler Manual/automatic sprinkler Low fuel level Low fuel level Sprinkler timer Sprinkler timer Oil pressure, engine Oil pressure, engine Driving lights Driving lights Parking brake lamp Parking brake lamp Working lights Working lights...

  • Page 37: Locations - Control Panel And Controls

    Machine description Locations - Control panel and controls Fig. Operator's Fig. Operator position station Starter switch Starter switch Throttle control Throttle control Emergency stop Emergency stop Vibration On/Off Vibration On/Off Handbook compartment Handbook compartment Forward/reverse lever Forward/reverse lever Seat switch Seat switch Fuse box Fuse box...

  • Page 38: Function Description

    Machine description Function description Designation Designation Symbol Symbol Function Function Starter switch Starter switch Positions 1-2: Shut off position, key can be Positions 1-2: Shut off position, key can be removed. removed. Position 3a: All instruments and electric controls Position 3a: All instruments and electric controls are supplied with power.
  • Page 39 Machine description Designation Designation Symbol Symbol Function Function Driving lights, switch Driving lights, switch Upper position = Traffic lighting goes on Upper position = Traffic lighting goes on (Optional) (Optional) Intermediate position = Lighting switched off Intermediate position = Lighting switched off Lower position = Parking light goes on Lower position = Parking light goes on Working lights, switch...
  • Page 40 Machine description Designation Designation Symbol Symbol Function Function Warning lamp, oil pressure Warning lamp, oil pressure This lamp lights if the lubricating pressure in the This lamp lights if the lubricating pressure in the engine is too low. Stop the engine immediately and engine is too low.

  • Page 41: Electrical System

    Machine description Electrical system Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuse boxes 1. Upper 2. Lower Fuse box, Upper Fuse box, Upper Fuse box, Lower Fuse box, Lower 1.
  • Page 42 Machine description ICC1200C-1EN3.pdf 2012-05-16...

  • Page 43: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. See the maintenance instructions. The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is now supplied with power.

  • Page 44: Driver Seat (Option) - Adjustment

    Operation Driver seat (Option) - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) - Back support angle (3) Fig.

  • Page 45: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

  • Page 46: Parking Brake - Check

    Operation Parking brake - Check Make sure that the parking brake (6) is activated. Make sure that the parking brake (6) is activated. The roller can start to roll when the engine is The roller can start to roll when the engine is started on sloping ground, if the parking brake is started on sloping ground, if the parking brake is not applied.

  • Page 47: Starting

    Operation Starting Starting the engine The operator must remain seated when starting. The operator must remain seated when starting. Make sure that the emegency stop button (3) is pulled out and the parking brake (31) is activated. Set the forward/reverse lever (6) in neutral. The engine can only be started when the lever is in neutral.
  • Page 48 Operation Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out. The parking brake lamp (25) will remain on for as long as the parking brake switch is activated. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 49: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 50: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 51: Braking

    Operation Braking Normal braking Press the switch (4) to switch off the vibration. Move the forward/reverse lever (6) to the neutral position to stop the roller. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...

  • Page 52: Switching Off

    Operation Switching off Turn the throttle control (2) back to idling. Allow the engine to idle for a few minutes to cool. Activate the parking brake (31). Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions.

  • Page 53: Battery Disconnector

    Operation Battery disconnector Before leaving the roller at the end of the shift, switch off the battery disconnector (1) and remove the key. This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine.
  • Page 54 Operation ICC1200C-1EN3.pdf 2012-05-16...

  • Page 55: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 56: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the steering joint bearings and both bearings on the steering cylinder with grease (see under the heading 'Every 50 hours of operation'). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab.

  • Page 57: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Before lifting the roller the steering joint must be Before lifting the roller the steering joint must be locked to prevent it turning. locked to prevent it turning. Turn the steering wheel to the straight ahead position. Switch off the machine and activate the parking brake.

  • Page 58: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to refit the lock bar (1) in its holder Remember to refit the lock bar (1) in its holder after operation. after operation. Fig. Left side of steering joint 1. Lock bar 2. Lock pin 3.

  • Page 59: Towing/Recovering

    Miscellaneous Towing/Recovering The roller can be moved up to 300 meters (1,000 ft) using the instructions below. Release the brakes Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement;...

  • Page 60: Releasing The Brake, Wheel Motors (Optional)

    Miscellaneous Releasing the brake, wheel motors (Optional) Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement; the roller can start rolling when the brakes are the roller can start rolling when the brakes are released.

  • Page 61: Towing The Roller

    Miscellaneous Towing the roller The roller must be counter-braked during The roller must be counter-braked during towing/recovery. Always use a towbar. There is no towing/recovery. Always use a towbar. There is no braking capacity on the roller now. braking capacity on the roller now. The roller must be towed slowly, max.

  • Page 62: Retractable Rops (Optional)

    Miscellaneous Retractable ROPS (Optional) The machine can be equipped with retractable ROPS. Risk of crush injury when raising and lowering Risk of crush injury when raising and lowering ROPS. ROPS. If the roller is equipped with a retractable ROPS, If the roller is equipped with a retractable ROPS, the machine must only be operated when it is lifted the machine must only be operated when it is lifted up and locked.

  • Page 63: Roller Prepared For Transport

    Miscellaneous Roller prepared for transport Lock the articulation before lifting and Lock the articulation before lifting and transporting. Follow the instructions under the transporting. Follow the instructions under the relevant heading. relevant heading. Activate the parking brake. Make sure that the machine is in a neutral position, i.e. that the drums are in line.
  • Page 64 Operating instructions - Summary ICC1200C-1EN3.pdf 2012-05-16...

  • Page 65: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 66 Operating instructions - Summary ICC1200C-1EN3.pdf 2012-05-16...

  • Page 67: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 68 Preventive maintenance ICC1200C-1EN3.pdf 2012-05-16...

  • Page 69: Maintenance - Lubricants And Symbols

    DRUM OIL DRUM OIL Air temp. -15°C - +40°C Air temp. -15°C - +40°C Shell Spirax S3 AX Shell Spirax S3 AX Dynapac Gear Oil 300, Dynapac Gear Oil 300, (5°F-104°F) (5°F-104°F) 80W/90, API GL-5 80W/90, API GL-5 P/N 4812030756 (5 liter) P/N 4812030756 (5 liter) Air temperature 0°C - over...

  • Page 70: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...

  • Page 71: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Service and maintenance points Fig. Service and maintenance points Fuel tank Fuel tank Scrapers...

  • Page 72: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 73: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check indicator for air cleaner Check indicator for air cleaner Optional Optional Check that the air hoses are in good condition and...

  • Page 74: Every 1000 Hours Of Operation (Every Six Months)

    Maintenance - Maintenance schedule Every 1000 hours of operation (Every six months) See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Change the hydraulic fluid filter Change the hydraulic fluid filter Drain condensate from hydraulic tank Drain condensate from hydraulic tank Change the engine's fuel filter...

  • Page 75: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 76: Hydraulic Reservoir, Level Check - Filling

    Maintenance, 10h Hydraulic reservoir, Level check - Filling Check that the level is between the min and max markings. Top up with hydraulic fluid as per lubricant specifications if level is too low. Fig. Hydraulic fluid tank 1. Sight glass Open the engine hood and unscrew the filler cap, top up with hydraulic fluid (as per lubricant specification) if the level is too low.

  • Page 77: Lowering Of Engine Hood

    Maintenance, 10h Lowering of engine hood Stand on the left side of the engine hood. Press in the Stand on the left side of the engine hood. Press in the red button (3) and carefully lower the engine hood red button (3) and carefully lower the engine hood until the gas spring (2) goes into the slot.

  • Page 78: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Refuel every day before starting to work. Screw off the lockable tank cap (1) and fill diesel fuel to the lower edge of the filler pipe. Stop the diesel engine. Short-circuit (press) the Stop the diesel engine. Short-circuit (press) the filler gun against a non-insulated part of the roller filler gun against a non-insulated part of the roller before refuelling, and against the filler pipe while...

  • Page 79: Sprinkler System / Wheels Check - Cleaning

    Maintenance, 10h Sprinkler system / Wheels Check - Cleaning Fill the rear tank with emulsion fluid; for example, water mixed with 2% cutting fluid. Make sure that the sprinkler nozzles (2) are not clogged. Clean them and the filter if necessary. See under Sprinkler system/Drum;...

  • Page 80: Water Tank - Filling

    Maintenance, 10h Water tank - Filling Unscrew the tank cap (1) and fill with clean water. Unscrew the tank cap (1) and fill with clean water. Do not remove the strainer. See technical Do not remove the strainer. See technical specifications for the tank volume.

  • Page 81: Scrapers Check - Adjustment

    Maintenance, 10h Scrapers Check - Adjustment Make sure that the scraper (1) is flush with the tire when compacting asphalt. The scrapers must hang clear of the tires during transport. Lift up the scraper beam (2) by moving up the cotter (3) to the uppermost hole. The angle of the scraper to the tire can be adjusted by releasing the screws (4) to adjust the scraper, and then tightening the screws.

  • Page 82: Pump System / Tire Check - Cleaning

    Maintenance, 10h When cleaning the coarse filter (1), open the cock (2) and loosen the filter housing. Clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact. After inspecting and carrying out any necessary cleaning, start the system and check that it works.

  • Page 83: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 84: Air Filter Indicator - Resetting

    Maintenance - 50h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 85: Air Cleaner - Cleaning

    Maintenance - 50h Air cleaner - Cleaning Wipe clean the inside of the cover (2) and the filter housing (5). See the previous illustration. Wipe clean on both sides of the outlet Wipe also both surfaces for the outlet pipe; see pipe.

  • Page 86: Tires - Tire Pressure

    Maintenance - 50h Tires - Tire pressure Check the air pressure with a pressure gauge. Make sure that the tires have the same pressure. Recommended pressure: See Technical Specifications. Fig. Tire 1. Air valve ICC1200C-1EN3.pdf 2012-05-16...

  • Page 87: Maintenance - 250H

    Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 88: Battery - Check Condition

    Maintenance - 250h Battery - Check condition The battery is sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 89: Engine Oil And Oil Filter - Change

    Maintenance - 250h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency brake button.
  • Page 90 Maintenance - 250h ICC1200C-1EN3.pdf 2012-05-16...

  • Page 91: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 92: Rubber Elements And Attachment Screws Check

    Maintenance - 500h Rubber elements and attachment screws Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 93: Check - Coolant System

    Maintenance - 500h Controls - Lubrication Lubricate the forward/reverse lever mechanism. Remove the cover (1) by loosening the screws (2) on the top, and lubricate the mechanism under the cover with oil. Fig. Driver seat 1. Forward/Reverse lever 2. Attachment screws Check - Coolant system Check that all hoses/hose connectors are intact and tight.
  • Page 94 Maintenance - 500h ICC1200C-1EN3.pdf 2012-05-16...

  • Page 95: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 96 Maintenance - 1000h Loosen the red cap (3) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Hydraulic oil filter 3. Cap Release the filter insert (4) from the handle (5). Remove the filter (4) and hand in to an Remove the filter (4) and hand in to an environment-friendly waste disposal station.

  • Page 97: Hydraulic Fluid Reservoir - Draining

    Maintenance - 1000h Hydraulic fluid reservoir - Draining Condensate in the hydraulic tank is drained via the plug (1). This should be done when the roller has stood still for some time, e.g. during the night. Be very careful during draining. Do not drop the Be very careful during draining.

  • Page 98: Replacing The Pre-Filter

    Maintenance - 1000h Replacing the pre-filter Activate the parking brake. Switch off the engine and remove the plate on the left side of the frame (at battery disconnector) by releasing the three bolts (3). Release the hose clamps (2) with a screwdriver. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released.

  • Page 99: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 100: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Place the roller on a level surface and drive it slowly until the drain plug (1) is straight down.

  • Page 101: Water Pump - Draining

    Maintenance - 2000h Water pump - Draining The water pump (1) is emptied by opening the drain cock (2). Fig. Pump system 1. Water pump 2. Drain cock Water tank - Cleaning Clean the tanks with water and a suitable detergent for plastic surfaces.

  • Page 102: Emulsion Tank - Draining

    Maintenance - 2000h Emulsion tank - Draining Open the cock (1) and the drain cock (2), which is located in the left step. The hose (3) facilitates draining the emulsion fluid into a suitable receptacle. When cleaning the tank, see Water tank - Cleaning. The Emulsions tank is made of plastic The Emulsions tank is made of plastic (polyethylene), and is recyclable.

  • Page 103: Steering Joint - Check

    Maintenance - 2000h Steering joint - Check Check the steering joint for any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering joint 2012-05-16 ICC1200C-1EN3.pdf...
  • Page 104 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
  • Page 105 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

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