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Dynapac CC 102 Diagrams
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Dynapac CC 102 Diagrams

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Printed in Sweden 95 09
We reserve the right to change specifications without notice.
Training
CC 102/102C/122/122C
CC 142/142C/142-II/142C-II
Components & Diagrams
T-1031-4EN
Dynapac Heavy Equipment AB
Box 504 • S-371 23 KARLSKRONA • SWEDEN
Telephone
Telefax
Telex
+46 455-627 00
+46 455-627 30
43041 dynkar s

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Summary of Contents for Dynapac CC 102

  • Page 1 Training CC 102/102C/122/122C CC 142/142C/142-II/142C-II Components & Diagrams T-1031-4EN Dynapac Heavy Equipment AB Printed in Sweden 95 09 We reserve the right to change specifications without notice. Box 504 • S-371 23 KARLSKRONA • SWEDEN Telephone +46 455-627 00 Telefax...
  • Page 2 Propulsion pump P/N 35 70 08 CC 102-II/C, CC 122-II/C, CC 142/142-II/C See Workshop Instruction W-1006 for further information. Mechanical neutral adjustment Forw/Rev lever Brake valve Hydraulical neutral adjustment Feed back link X1 Test port before servo cylinder X2 Test port before servo cylinder...
  • Page 3 Return port, tank Port B, (forwards) Test nipple, M1 (Ma) Suction port Relief valve, charge pressure Test nipple, charge pressure Relief valves, high pressure Charge pump behind cover 10 Test nipple, M2 (Mb) T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 4 CC 102-II/C, 122-II/C, 142/142-II/C Servo control valve (viewed from top). Forward & reverse control Spring centered F&R assist Orifice X1 Servo piston Feed back link Orifice X2 Brake valve housing Servo control spool T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 5 Propulsion pump P/N 35 70 08 CC 102-II/C, 122-II/C, 142/142-II/C Control unit of propulsion pump (viewed from side). Adjusting screw of the hydraulic balance X3, X4 Orifice X1, X2 Brake valve housing Feed back link T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 6 Now the pressure can be adjusted, if needed, on the small allen screw on the valve housing after loosing locnut. Do not turn the allen screw more than ±90°. Reset machine after adjustments and testrun acc. to O&M instructions. T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 7 Propulsion pump P/N 35 84 70 CC 102/C, 122/C See Workshop Instruction W-1012 for further information. T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 8 Propulsion motor P/N 35 72 66 CC 102C/102-IIC/122C/122-II/CC 142C/142-IIC rear See Workshop Instruction W-1010 for further information. Connection from port B on pump Connection from port A on pump T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 9 Propulsion motor P/N 35 72 66 CC 102C/102C-II, CC 122C/122C-II, CC142C/142C-II, rear T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 10 Propulsion motor P/N 35 70 23 CC 102/102-II/C, CC122/122-II/C front See Workshop Instruction W-1009 for further information. T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 11 Propulsion motor P/N 35 70 23 CC 102/102-II/C, CC 122/122-II/C front T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 12 Propulsion motor P/N 35 70 22 CC 142/142-II/C front See Workshop Instruction W-1011 for further information. Main port, R Drain port, 1 Brake port, X Main port, L Hole M16 For mechanical brake release T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 13 CC 102/C, CC122/C with built in vibration control valve Vibration control valve Steering pump Vibration pump Valid to: CC 102/C : S/N *601 11 634 CC 122/C : S/N *601 11 642 T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 14 Vibration control valve Steering pump Vibration pump Valid From CC 102/C : S/N *601 11 654 CC 122/C : S/N *601 11 643 CC 142/C : S/N *602 10 675 T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 15 Vibration & Steering pump P/N 37 01 72 CC 102-II/C, CC122-II/C, CC142-II with mounted vibration control valve Vibration control valve Steering pump Vibration pump Isuzu engine P.T.O = 1: 1.23 T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 16 Port to motor (Pressure side) Test nipple position, vibration Solenoid valve Control valve housing "3 bar spring" Tank port Pilot return to suction line Drain to Relief valve tankport Valve spring Poppet T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 17 Pilot return to suction line Drain to tankport Relief valve Valid From: CC 102/C : S/N *102*XXXXX* CC 122/C : S/N *122*XXXXX* CC 142/C : S/N *142*XXXXX* CC 102-II/C : S/N *102*XXXXX* Poppet CC 122-II/C : S/N *122*XXXXX* CC 142-II/C : S/N *142*XXXXX*...

  • Page 18: Vibration Motor

    Vibration motor T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 19 Valve P/N 90 20 99 (viewed from top) Remove steering column to reach valves. Two shock valves, Main relief valve (170 bar) (set on 225 bar) T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 20 Steering valve P/N 90 20 99 T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 21 Starter & brakes Master & Ignition OFF T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 22 Starter & brakes Master & Ignition ON, starter motor running Forward & Reverse lever in neutral. Brakes released T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 23 Starter & brakes Machine moving T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 24 Starter & brakes Emergency brake activated Forward & Reverse lever out of neutral T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 25 Vibration Master & Ignition OFF T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 26 Vibration Vibration ON both drums T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 27 Vibration Vibration ON single drum T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 28 Sprinkler Ignition OFF T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 29 Sprinkler Sprinkler ON manual mode, standard machine Sprinkler Ignition OFF Vibration T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 30 Sprinkler Sprinkler ON Automatic mode (AVC), standard machine T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 31 Sprinkler Sprinkler ON manual mode, combi machine T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...

  • Page 32: Sprinkler System

    Sprinkler system Sprinkler Sprinkler ON Automatic mode (AVC), standard machine Sprinkler Sprinkler ON manual mode, combi machine Sprinkler Sprinkler ON manual mode, combi machine T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 33 Sprinkler system T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 34 Lightning Ignition OFF T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...

  • Page 35: Hydraulic Diagram

    Hydraulic diagram T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 36 Hydraulic diagram Propulsion T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 37 Hydraulic diagram Vibration T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...
  • Page 38 Hydraulic diagram Steering system T-1031-4 EN CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C...

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