Dynapac CC900 e Instruction Manual
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Dynapac CC900 e Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812164901_A.pdf
4812164901_A.pdf
Vibratory roller
Vibratory roller
Electric powered
Electric powered
Serial number
Serial number
10000615xxA034264 -
10000615xxA034264 -
10000618xxA034278 -
10000618xxA034278 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CC900 e
CC900 e
CC1000 e
CC1000 e

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Summary of Contents for Dynapac CC900 e

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812164901_A.pdf 4812164901_A.pdf Vibratory roller Vibratory roller CC900 e CC900 e CC1000 e CC1000 e Electric powered Electric powered Serial number Serial number 10000615xxA034264 - 10000615xxA034264 - 10000618xxA034278 - 10000618xxA034278 -...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Training ....................... 1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 Safety - General instructions....................3 Safety - when operating ......................5 Work driving ....................
  • Page 4 Hydraulic system..................15 ROPS - bolts ..................... 16 Tightening torque ..................17 Machine description ....................... 19 Power source (Battery system) ..............19 Electric motors ..................19 Electrical system ..................19 Propulsion system/Transmission .............. 19 Brake system .................... 19 Steering system ..................19 Vibration system..................
  • Page 5 Navigation submenus................31 Functional description – Alarm/Warning lamps ......... 32 Machine alarm................... 33 Battery status................33 Transport mode ................34 Operator help when starting..............35 Operator help Workmode................35 Working mode, Vibration ............36 Submenu - Error log/Error code list ..........37 User settings................
  • Page 6 Battery charging, battery charger, 1-phase (100–240V) ......57 Incorrect disconnection during charging (1-phase charger)...... 59 Battery charging, battery charger, 3-phase (400V) (Accessory) ....60 Operator's seat - Adjustment..............62 Instruments and lamps - Checking............62 Interlock..................... 63 Operator position..................63 Rear view mirror - Adjustment..............
  • Page 7 Locking the articulation ................75 Lifting the roller..................75 Unlocking the articulation ................76 Transport ......................... 77 Securing CC900 e/1000 e for loading ............78 Towing/Recovering....................79 Releasing the brake .................. 80 Towing the roller..................81 Operating instructions - Summary ..................83 Preventive maintenance ......................
  • Page 8 Sprinkler system - Check, cleaning............94 Sprinkler system/Drum Cleaning of sprinkler nozzle ..............95 Sprinkler system - Check, cleaning............95 Air circulation - Check ................96 Scrapers, spring-action Checking - Adjustment ................96 Maintenance - 50h ......................... 97 Rubber elements and fastening screws - Check........97 Maintenance measures, every other month................
  • Page 9 Maintenance - 2000h ......................113 Hydraulic oil cooler - Cleaning ..............113 Forward/Reverse controls and joints - Check and lubrication....114 Hydraulic reservoir - Check/venting ............114 Hydraulic fluid filter - Change ..............115 Hydraulic reservoir - fluid change............116 Water tank - Cleaning ................
  • Page 10 4812164901_A.pdf 2022-11-14...

  • Page 11: Introduction

    They feature power drive, brakes, and vibration on both drums. Intended use CC900 e/1000 e are primarily used for small compaction work such as minor roads, sidewalks, cycle ways and small parking places. As they have no...

  • Page 12: General

    10 and 50 hours of operation can be performed by the machine operator. The inspections of the battery, every and every two months, carried out by the operator of the machine. Other maintenance intervals must be carried out by accredited (Dynapac) service personnel. 4812164901_A.pdf 2022-11-14...

  • Page 13: Safety - General Instructions

    Never jump down from the machine. • • Dynapac always recommends mounted ROPS (Roll Over Protective Dynapac always recommends mounted ROPS (Roll Over Protective Structure), or a ROPS-approved cab and seat belt usage. Structure), or a ROPS-approved cab and seat belt usage.
  • Page 14 Modifications to the roller, including the use of any attachment/equipment, Modifications to the roller, including the use of any attachment/equipment, not approved by Dynapac that might compromise safety (including visibility) not approved by Dynapac that might compromise safety (including visibility) are not allowed.

  • Page 15: Safety - When Operating

    Avoid driving across a slope. Drive straight up and down sloping ground. and down sloping ground. Work driving Dynapac always recommends mounted ROPS Dynapac always recommends mounted ROPS (Roll Over Protective Structure) and seat belt (Roll Over Protective Structure) and seat belt usage.

  • Page 16: Driving Near Edges

    Safety - when operating Driving near edges Never operate with the drum outside the edge, the Never operate with the drum outside the edge, the substrate might not have full bearing strength or substrate might not have full bearing strength or the edge is close to a slope.

  • Page 17: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 18: Battery Pack

    Special instructions Battery pack Operating temperature -30°...+60°C, battery current limitations apply in relation to sensed battery temperature. Recommended to be used in environment with humidity no more than 85%, altitude below 1500m, air pressure 86kPa-106kPa. Discharge limitation is applied at temperatures lower than -10°C as well above 50°C, at 50% SOC (State Of Charge).

  • Page 19: Fire Fighting

    Special instructions Fire fighting A lithium-ion fire extinguisher is required if there is a fire in the front part of the electric machine where the battery is located. Li-ion battery fire is difficult to extinguish - if it cannot be done safely, let the fire brigade take care of it. See also section - Power source (Battery system)/Safety instructions in case of fire Fire extinguishers for lithium-ion batteries...

  • Page 20: Roll Over Protective Structure (Rops)

    Special instructions Roll Over Protective Structure (ROPS) Never carry out any welding or drilling in the Never carry out any welding or drilling in the Roll Over Protective Structure (ROPS). Roll Over Protective Structure (ROPS). Never repair a damaged ROPS structure, it must Never repair a damaged ROPS structure, it must be replaced with a new one.

  • Page 21: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 22: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 1350 1350 53.2 53.2 Curb clearance Curb clearance 18.3 18.3 Diameter, drum Diameter, drum Height, with ROPS Height, with ROPS 2300 2300 90.6 90.6 Height, without ROPS Height, without ROPS 1520 1520 59.8...

  • Page 23: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Machine width Machine width CC900 e CC900 e 38.2 38.2 CC1000 e CC1000 e 1070 1070 42.3 42.3 Overhang, right Overhang, right Overhang, left Overhang, left Turning radius, outer Turning radius, outer CC900 e...

  • Page 24: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Maximum service weight Maximum service weight CC900 e CC900 e 1,755 kg 1,755 kg 3,870 lbs 3,870 lbs CC1000 e CC1000 e 1,840 kg 1,840 kg 4,057 lbs 4,057 lbs Service weight with ROPS...

  • Page 25: General

    Technical specifications Vibration frequency Vibration frequency 3,600 3,600 Centrifugal force Centrifugal force 13.6 13.6 3,060 3,060 Note: The amplitude is measured as the real value and not the nominal. Propulsion Propulsion Speed range Speed range 0-9 kph 0-9 kph 0-5.5 mph 0-5.5 mph Climbing capacity (theoretical) Climbing capacity (theoretical)

  • Page 26: Rops - Bolts

    Technical specifications ROPS - bolts Bolt dimensions : Bolt dimensions : M12 (PN 4700508063) M12 (PN 4700508063) Strength class : Strength class : Tightening torque : Tightening torque : 70 Nm 70 Nm ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry.

  • Page 27: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): PROPERTY CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
  • Page 28 Technical specifications 4812164901_A.pdf 2022-11-14...

  • Page 29: Machine Description

    Machine description Machine description Power source (Battery system) Battery pack contains 15 units of 302 Ah Lithium Iron Phosphate cells enclosed in steel and plastic covered box. Battery system is a system where all battery management system (BMS) functions are inside the battery pack.

  • Page 30: Vibration System

    ROPS structure must be replaced immediately. Never perform unauthorized modifications on the ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standards becoming invalid.

  • Page 31: Identification

    Machine description Identification Product and component plates Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Battery plate - Type description, product and serial number Battery plate - Type description, product and serial number ROPS plate - Certification, product and serial numbers ROPS plate - Certification, product and serial numbers Component plate, drum - Product and serial numbers...

  • Page 32: Machine Plate

    Machine description Machine plate The machine type plate (1) is affixed on the front, right-hand side of the rear frame. The plate includes: • name and address of the manufacturer (2) • type of machine (3) • PIN-product identification number (serial number) (4) •...

  • Page 33: Decals

    Warning, Tip-over risk *) Warning, Tip-over risk *) 4811000351 4811000351 Warning - Locking during transport 4812125363 Warning - Locking during transport 4812125363 *) Only valid for CC900 e equipped with ROPS. *) Only valid for CC900 e equipped with ROPS. 2022-11-14 4812164901_A.pdf...

  • Page 34: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. If a part is replaced and this part have a decal, make sure to also order the decal.

  • Page 35: Info Decals

    Machine description 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual. Info decals Charging Charging Manual compartment Manual compartment Lifting point Lifting point 4812134256 4812134256 4700903425 4700903425 4700357587 4700357587 Hydraulic oil level...

  • Page 36: Instruments/Controls

    Machine description Instruments/Controls Locations - Control panel and controls Fig. Operator's station Instrument cover Instrument cover Emergency stop Emergency stop Hazard indicators Hazard indicators Document storage Document storage Parking brake Parking brake Driving lights Driving lights Ignition key, instrument Ignition key, instrument Membrane panel/Function keys 13.

  • Page 37: Function Description

    Machine description Function description Designation Designation Symbol Symbol Function Function Instrument cover Instrument cover Folds over the instrument panel to provide weather and Folds over the instrument panel to provide weather and instrument protection. Lockable instrument protection. Lockable Ignition key, Ignition key, The electric circuit is broken The electric circuit is broken...

  • Page 38: Functional Description - Membrane Panel

    Machine description Functional description - Membrane panel Working mode Rotating beacon Working lights Sprinkler timer Sprinkler, manual / automatic Motor speed selector, drive Horn Designation Function Designation Function color color Work mode Work mode Activates working mode, which makes it possible to use vibration. Activates working mode, which makes it possible to use vibration.
  • Page 39 Machine description Designation Function Designation Function color color Working Working Enables working lights for ROPS and / or Frame Enables working lights for ROPS and / or Frame lights, switch lights, switch LED OFF = OFF LED OFF = OFF LED LEFT = Working lights, Frame LED LEFT = Working lights, Frame LED RIGHT = Working lights, Frame and...

  • Page 40: Adjusting The Speed

    Machine description Adjusting the speed Speed selector for drive If the LED on the left is lit, the low drive speed is selected. If the LED in the middle (green) is lit, ECO/medium drive speed is selected. If the LED on the right is lit, the high drive speed is selected.

  • Page 41: Function Description - Display

    Machine description Function description - Display Display explanations When the ignition switch is activated to position I, a start-up image is shown on the display. This image is visible for three seconds and then changes to Transport/Working mode, depending on which mode is selected on the membrane panel.

  • Page 42: Functional Description - Alarm/Warning Lamps

    Machine description Functional description – Alarm/Warning lamps When the display is started up, all warning lamps on the display light up during a short sequence. This is a self-test of the function of the lamps. Symbol Designation and Function Symbol Designation and Function Warning lamp (Red) Warning lamp (Red) Serious fault!: Rectify as soon as possible.

  • Page 43: Machine Alarm

    Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown the hydraulic fluid filter must be If the symbol is shown the hydraulic fluid filter must be changed.

  • Page 44: Transport Mode

    Machine description 3. Battery level 8%. Yellow warning and the machine is only allowed at the lowest speed and not possible to drive with vibrations. 4. Battery level 3%. Red warning and the machine shuts down. Fig. Battery level low - charging 4.

  • Page 45: Operator Help When Starting

    Machine description Operator help when starting The machine starts and the forward drive pump is activated when the parking brake button is released. This can only be done if the following conditions are met: - Control lever in neutral - The driver is seated in the driver’s seat For conditions that are not met and operator assistance is available, respective symbols are shown on the display during attempted start-up.

  • Page 46: Working Mode, Vibration

    Machine description Working mode, Vibration The working mode is selected with the help of the working mode button on the panel. Symbols are shown in the menu Working mode, vibration for forward and rear drums. 2. Compaction status (off/on) on front/rear drum Press one of the buttons (7) on the far right of the panel.

  • Page 47: Submenu - Error Log/Error Code List

    Machine description Submenu - Error log/Error code list 1. The alarm symbols are shown on the left-hand side of the display. At the top is the red (5) warning symbol and at the bottom the yellow (6). Alarms are categorized in different degrees of severity: White alarm: The lowest degree of severity.

  • Page 48: User Settings

    Machine description User settings The user can change the light settings (day mode (9) / night mode (10)), choose between the Metric or Imperial unit system (14) and also read version of installed software for display (11) and ECU (12). Fig.
  • Page 49 Machine description "ADJUSTMENTS" CALIBRATION - service personnel only, requires a PIN code. The value of the number increases or decreases using button 1 or 3 respectively. Button 2 confirms the value and the indication moves to the next number. Control lever calibration 1.

  • Page 50: External Fuses And Relay

    Machine description External fuses and relay The figure shows the location on the machine. The table below gives fuse amperage and function. All fuses are flat pin fuses. Main fuse converters Main fuse converters Motor controls, forward drive Motor controls, forward drive Motor controls, vibration Motor controls, vibration Main fuse, circuit board...

  • Page 51: Fuses And Relays On The Steering Column's Circuit Board

    Machine description Fuses and relays on the steering column’s circuit board The figure shows the locations. The table below shows the function. All fuses are flat pin fuses. Fig. Circuit board Fuses Fuses Sprinkler pump Sprinkler pump Dyn@link, Mini fan Dyn@link, Mini fan Cooling fan (hydraulic oil) Cooling fan (hydraulic oil)

  • Page 52: Power Source (Battery System)

    Safety Intended use This battery system is designed as power supply for Dynapac CC900 e and Dynapac CC1000 e. The battery system must not be used in any other applications. Any other use is considered as misuse resulting in invalidity of warranty...
  • Page 53 Machine description Safety instructions for installation Safety instructions for lifting Obey the lifting instructions to prevent Obey the lifting instructions to prevent dropping the battery system. See chapter Lifting dropping the battery system. See chapter Lifting instructions. instructions. Make sure that the installation area is clear Make sure that the installation area is clear before placing the battery system into machine.
  • Page 54 (authorized by supplier and Dynapac). (authorized by supplier and Dynapac). Do not connect or disconnect power terminals Do not connect or disconnect power terminals or signal interface terminal under the load.

  • Page 55: Safety Instructions For Handling The Damaged Battery System

    Machine description Safety instructions for connecting cables In order to prevent external short circuit, In order to prevent external short circuit, disconnect power terminals and signal interface disconnect power terminals and signal interface terminal before dismounting the battery pack terminal before dismounting the battery pack from the machine.
  • Page 56 Machine description Safety instructions in case of fire Firefighting instructions 1.Cut off power Cut off power to the battery if it can be done safely. 2.Rescue and alarm Rescue people that are hurt or are in danger. Move to a safe location. Activate the fire alarm. 3.Call the emergency number Report Li-ion battery fire by calling the emergency number.

  • Page 57: Interfaces

    Machine description First aid measures Accidental contact In case of hazardous quantities of electrolyte release, smoke, or fire, disconnect the battery if possible, leave the battery area, and contact fire brigade. Eye or skin contact Remove contaminated clothing. If one or more substances of the battery system has been in contact with skin or eyes, rinse the affected areas thoroughly for at least 15 minutes.

  • Page 58: Battery Power Limitations

    10°C as well above 53°C, at 50% SOC. These numbers are relevant for use of the 3-phase charger and 50% SOC (State Of Charge), temperature limits will alter depending on the level of SOC and which of the Dynapac supplied chargers are being used. Installation Lifting instructions...
  • Page 59 Machine description 4. Position the battery system. Make sure that the installation area is clear when Make sure that the installation area is clear when placing the battery system into machine. placing the battery system into machine. Crushing hazard - Do not place any body part Crushing hazard - Do not place any body part between installed battery system and machine between installed battery system and machine...

  • Page 60: Dismounting And Disposal

    Machine description First charging procedure NOTE Battery pack is not fully charged when the machine is sent from the factory. Battery pack needs to be charged before the first use. Use designated chargers only. See section Use designated chargers only. See section Chargers.
  • Page 61 Machine description 4. Remove fastening bolts. 5.Lift the battery system. Use lifting device when handling the battery Use lifting device when handling the battery system. The battery system weighs 135 kg. system. The battery system weighs 135 kg. Fig. Uninstalling the battery system 1-4 fastening bolts.

  • Page 62: Transportation

    RID - Regulations concerning the International Carriage of Dangerous Goods by Rail IMDG - The International Maritime Dangerous Goods Battery charger Battery chargers approved by Dynapac for this machine installation are a 1-phase (100–240V) charger and a 3-phase (400V) charger. Fig. Approved chargers 1.

  • Page 63: Battery Charger, 1-Phase (100-240V)

    Machine description Battery charger, 1-phase (100–240V) • • The charger may become hot during charging. Use hand protection to safely The charger may become hot during charging. Use hand protection to safely handle the charger when charging. handle the charger when charging. •...

  • Page 64: Battery Charger, 3-Phase (400V) (Optional)

    Machine description Battery charger, 3-phase (400V) (Optional) • • Do not make any modification to the product, Do not use for any different Do not make any modification to the product, Do not use for any different purposes. purposes. • •...
  • Page 65 Machine description • • Disconnect the mains supply before connecting or disconnecting the links to Disconnect the mains supply before connecting or disconnecting the links to the battery. the battery. • • Do not disconnect the battery plug during the charging process. Eventually Do not disconnect the battery plug during the charging process.
  • Page 66 Machine description 4812164901_A.pdf 2022-11-14...

  • Page 67: Operation

    Operation Operation Before starting Battery charging, battery charger, 1-phase (100–240V) Charging procedure Connect the charger’s charging cable to the charging socket on the machine (1). Connect the charger’s 1-phase plug to the wall socket. Fig. Frame left side 1. Charging socket Start the battery using the battery switch (1) on the panel, press and hold the switch down for ~2 seconds.
  • Page 68 Operation The battery is initialized for 2–3 seconds and the battery status light emits a solid light when the battery and its monitoring system are ready for charging. If you during the charging procedure turn on the machine´s ignition and start the display you are able to see the current charging level in % and also the estimate remaining charge time until fully charged.

  • Page 69: Incorrect Disconnection During Charging (1-Phase Charger)

    Operation Incorrect disconnection during charging (1-phase charger). If the charger socket on the machine side is disconnected from the machine whilest charging is in progress the machine/battery system will still have the "anti-drive-away" function active and the machine will not be driveable. Also the machine display will have an appearance which indicates that the charger is still connected to the machine.

  • Page 70: Battery Charging, Battery Charger, 3-Phase (400V) (Accessory)

    Operation Battery charging, battery charger, 3-phase (400V) (Accessory) Charging procedure Make sure the charger is in the OFF position. Connect the charger’s charging cable to the charging socket on the machine (1). Connect the charger's 3-phase plug to the wall socket. Fig.
  • Page 71 Operation The battery is initialized for 2–3 seconds and the battery status light emits a solid light when the battery and its monitoring system are ready for charging. Battery status light – green light Start charging by setting the battery charger switch to the ON position.

  • Page 72: Operator's Seat - Adjustment

    Operation Store and handle the battery charger with a cable Store and handle the battery charger with a cable so that neither the charger nor the charging so that neither the charger nor the charging connection are damaged. connection are damaged. Operator's seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy...

  • Page 73: Interlock

    Operation Interlock The roller is equipped with Interlock. If you get up from the driver’s seat while driving forwards/backwards, the buzzer emits a continuous sound and the forward drive is switched off after 4 seconds. If the control is in neutral when the operator stands up, a buzzer will beep until the parking brake button is activated.

  • Page 74: Rear View Mirror - Adjustment

    Operation Check that the rubber elements (4) on the Check that the rubber elements (4) on the platform are intact. Worn elements will reduce platform are intact. Worn elements will reduce comfort. comfort. Ensure that the anti-slip (5) on the platform is in Ensure that the anti-slip (5) on the platform is in good condition.

  • Page 75: Starting

    Operation Starting Start-up procedure Make sure that the charger is not connected to the machine. (the machine cannot be operated with the charging cable connected to the machine). Make sure that the emergency stop button (2) is pulled out and the parking brake (4) is activated. Set the forward/reverse lever (3) in neutral.

  • Page 76: Driving

    Operation The parking brake lamp (7) will remain on for as long as the parking brake switch is activated. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal...

  • Page 77: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. be checked daily before operating. The interlock function is checked by the operator The interlock function is checked by the operator standing up from the seat when the roller is moving standing up from the seat when the roller is moving...

  • Page 78: Vibration

    Operation Vibration Manual/Automatic vibration In Working mode/Vibration (3) (LED LEFT lit) you can select, manually, which drum is to vibrate with the button on the forward/reverse lever. Button (1) activates vibration on the front drum. Button (2) activates vibration on the rear drum. If you select both buttons (buttons (1) and (2)), vibration is activated on both drums.

  • Page 79: Braking

    Operation Braking Service brake Turn off the vibration using the buttons (1) and (2) on the control lever. Set the forward/reverse lever (3) in the neutral position to stop the roller. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 80: Emergency Stop

    Operation Emergency stop The emergency stop is activated by pressing the button (1). Hold the steering wheel firmly and brace yourself for a sudden stop. The brakes are engaged, forward drive stops and the machine is switched off. After an emergency stop, return the forward/reverse lever to neutral and deactivate the emergency stop by pulling up the button (1).

  • Page 81: Parking

    Operation The battery status light remains illuminated for about 2 seconds and will then flash twice before the battery finally shuts down completely. (the shutdown sequence takes approximately 3-4 seconds). At the end of the shift, fold over the instrument cover (4) and lock.
  • Page 82 Operation 4812164901_A.pdf 2022-11-14...

  • Page 83: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
  • Page 84 Long-term parking ventilated, and cool environment. It shall be protected from heat, sun exposure, corrosive gas, severe vibration, and mechanical shock. Prolonged storage will increase cell unbalance and decrease the battery performance. Recommended to be stored in environment with humidity no more than 85%, altitude below 1500m, air pressure 86kPa-106kPa.

  • Page 85: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Before lifting the roller the steering joint must be Before lifting the roller the steering joint must be locked to prevent it turning. locked to prevent it turning. Turn the steering wheel to the straight ahead position. Switch off the machine in accordance with the shutdown procedure.

  • Page 86: Unlocking The Articulation

    Miscellaneous Weight: refer to the machine plate on the roller Lifting the roller The machine’s gross weight (3)is specified on the The machine’s gross weight (3)is specified on the machine plate (2). machine plate (2). Lifting gear such as chains, steel wires, straps, Lifting gear such as chains, steel wires, straps, and lifting hooks must be dimensioned in and lifting hooks must be dimensioned in...

  • Page 87: Transport

    Miscellaneous Transport Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable. If not, tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place.

  • Page 88: Securing Cc900 E/1000 E For Loading

    Miscellaneous Securing CC900 e/1000 e for loading Securing vibratory roller CC900 e/1000 e from Dynapac loaded on a trailer for transport by road and on the Baltic Sea/North Sea (Sea area A/B). Direct of travel 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, 1 - 2 = double lashings, i.e.

  • Page 89: Towing/Recovering

    Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 90: Releasing The Brake

    Miscellaneous Releasing the brake 1. Remove the 2 plugs (191). Figure. Releasing the brake 2. Press the screws (192) inwards to compress the springs (193) so that the screw reaches the brake (107) inner thread. 3. Tighten the two screws (192) alternately a little at a time so that the brake piston (107) loose (screw approximately 2 turns).

  • Page 91: Towing The Roller

    Miscellaneous Restored brake Restored brake Undo the two screws (192) alternately, and then insert Undo the two screws (192) alternately, and then insert the plugs (191). the plugs (191). Tightening torque Tightening torque Screws (192) Screws (192) Plugs (191) Plugs (191) Towing the roller A towing bar must be used when towing, as the A towing bar must be used when towing, as the...
  • Page 92 Operating instructions - Summary 4812164901_A.pdf 2022-11-14...

  • Page 93: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary • • Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. • • Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed.
  • Page 94 Operating instructions - Summary 4812164901_A.pdf 2022-11-14...

  • Page 95: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 96 Preventive maintenance 4812164901_A.pdf 2022-11-14...

  • Page 97: Maintenance - Lubricants And Symbols

    Dynapac. HYDRAULIC FLUID HYDRAULIC FLUID Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac Hydraulic 300 P/N 4812161868 (20 liter) Dynapac Hydraulic 300 P/N 4812161868 (20 liter) (5°F-122°F) (5°F-122°F) P/N 4812161869 (209 liter) P/N 4812161869 (209 liter) Air temperature over +50°C...

  • Page 98: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level Recycling Recycling Lubricating oil Lubricating oil 4812164901_A.pdf 2022-11-14...

  • Page 99: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Water tank, filling Water tank, filling 13. Hydraulic fluid, filling 13. Hydraulic fluid, filling Forward/Reverse lever Forward/Reverse lever Emergency brake Emergency brake Sprinkler Sprinkler Hydraulic fluid cooler Hydraulic fluid cooler...

  • Page 100: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil oils and fuel and when lubricating using oil or grease.

  • Page 101: Every Month

    Maintenance - Maintenance schedule Every month Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment Battery, charge to 30% Battery, charge to 30% Every other month Refer to the contents to find the page number of the sections referred to ! Pos.

  • Page 102: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment Clean the outside/inside of the radiator core Clean the outside/inside of the radiator core In dusty environments, as In dusty environments, as necessary...

  • Page 103: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The battery must be switched off and the The battery must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 104: Water Tank - Filling

    Maintenance, 10h Water tank - Filling Unscrew the tank cap (1), and fill with clean water. Unscrew the tank cap (1), and fill with clean water. Fill the water tank. The tank holds 105 liters (28 gal). Only additive: A small amount of environmentally Only additive: A small amount of environmentally friendly antifreeze.

  • Page 105: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle

    Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle (1) and fine filter (3) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour l/min (at 2.0 l/min (at 2.0...

  • Page 106: Air Circulation - Check

    Maintenance, 10h Air circulation - Check Check that there is free air circulation through the hood’s air openings. Fig. Hood 1. Cooling air openings Scrapers, spring-action Checking - Adjustment Loosen the nut (2) to allow the spring to create the scraper’s contact force.

  • Page 107: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The battery must be switched off and the The battery must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 108 Maintenance - 50h 4812164901_A.pdf 2022-11-14...

  • Page 109: Maintenance Measures, Every Other Month

    Maintenance measures, every other month Maintenance measures, every other month Park the roller on a level surface. Park the roller on a level surface. The battery must be switched off and the The battery must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 110: Battery System - Inspecting External Cables

    Maintenance measures, every other month Battery system - Inspecting external cables Wear eye protectors and gloves when working Wear eye protectors and gloves when working with the battery system. with the battery system. Check that the external cables are not worn. NOTE If cables are worn, contact the manufacturer.

  • Page 111: Battery System - Inspecting The Battery System

    Maintenance measures, every other month Battery system - Inspecting the battery system Wear eye protectors and gloves when working Wear eye protectors and gloves when working with the battery system. with the battery system. 1. Check that the battery system is properly installed in the machine and the bolts are properly tightened.
  • Page 112 Maintenance measures, every other month 4812164901_A.pdf 2022-11-14...

  • Page 113: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The battery must be switched off and the The battery must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 114: Forward/Reverse Controls And Joints - Check And Lubrication

    Maintenance measures - 250 h Forward/Reverse controls and joints - Check and lubrication Remove the plate (1). Check the friction of the forward/reverse controls. The friction screws should be set so that the forward/reverse lever remains in the position in which it is set whilst the machine is operated.

  • Page 115: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The battery must be switched off and the The battery must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 116: Forward/Reverse Controls And Joints - Check And Lubrication

    Maintenance measures - 500 h Forward/Reverse controls and joints - Check and lubrication Remove the plate (1). Check the friction of the forward/reverse controls. The friction screws should be set so that the forward/reverse lever remains in the position in which it is set whilst the machine is operated.

  • Page 117: Hydraulic Reservoir - Check/Venting

    Maintenance measures - 500 h Hydraulic reservoir - Check/venting Unscrew and make sure that the reservoir cap is not blocked. Air must have unobstructed passage through the cap in both directions. If blocked in either direction, clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one.
  • Page 118 Maintenance measures - 500 h 4812164901_A.pdf 2022-11-14...

  • Page 119: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The battery must be switched off and the The battery must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 120: Hydraulic Reservoir - Check/Venting

    Maintenance - 1000h Hydraulic reservoir - Check/venting Unscrew and make sure that the reservoir cap is not blocked. Air must have unobstructed passage through the cap in both directions. If blocked in either direction, clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one.

  • Page 121: Forward/Reverse Controls And Joints - Check And Lubrication

    Maintenance - 1000h Forward/Reverse controls and joints - Check and lubrication Remove the plate (1). Check the friction of the forward/reverse controls. The friction screws should be set so that the forward/reverse lever remains in the position in which it is set whilst the machine is operated.

  • Page 122: Drum - Changing The Oil

    Maintenance - 1000h Drum - Changing the oil Park the roller on a level surface, and drive the roller slowly until the plug (1) is in the bottom position. Switch off the battery and press down the Switch off the battery and press down the emergency stop.
  • Page 123 Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The battery must be switched off and the The battery must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 124 Maintenance - 2000h Forward/Reverse controls and joints - Check and lubrication Remove the plate (1). Check the friction of the forward/reverse controls. The friction screws should be set so that the forward/reverse lever remains in the position in which it is set whilst the machine is operated.
  • Page 125 Maintenance - 2000h Check the hydraulic oil level in the sight glass (1) and top off where necessary. See under the heading ‘Every 10 hours of operation’. Fig. Hydraulic reservoir 1. Sight glass Hydraulic fluid filter - Change Remove the filter (1) and recycle at your local Remove the filter (1) and recycle at your local waste disposal station.

  • Page 126: Hydraulic Reservoir - Fluid Change

    Maintenance - 2000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Use the Risk of burn injuries when draining hot oil. Use the following protective equipment: following protective equipment: Safety glasses Safety glasses...

  • Page 127: Water Tank - Cleaning

    Maintenance - 2000h Water tank - Cleaning Keep in mind that there is a risk of freezing in Keep in mind that there is a risk of freezing in winter. Drain the tank, pump and lines. winter. Drain the tank, pump and lines. Drain the tank through the drainage tap (1) alongside the filter.

  • Page 128: Drum - Checking The Oil Level

    Maintenance - 2000h Drum - Checking the oil level Park the roller on a level surface, and drive the roller slowly until the oil plug (1) is in the middle of the semicircle shaped notch in the drum suspension. Switch off the battery and press down the Switch off the battery and press down the emergency stop.
  • Page 130 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Cc1000 e

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