Dynapac CC 222 Maintenance Manual
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Dynapac CC 222 Maintenance Manual

Vibratory roller
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DYNAPAC
CC 222/222C • CC 232/232C
CC 322
MAINTENANCE
M222EN5
Box 504, SE-371 23 Karlskrona, Sweden
Telephone
+46 455 30 60 00
Telefax
+46 455 30 60 30

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  • Page 1 DYNAPAC CC 222/222C • CC 232/232C CC 322 MAINTENANCE M222EN5 Box 504, SE-371 23 Karlskrona, Sweden Telephone +46 455 30 60 00 Telefax +46 455 30 60 30...
  • Page 2 ILF015WO1...
  • Page 3 CC 322 PIN (S/N) *62110322* Dynapac CC 222 is a vibratory roller in the 7.5-ton class, with articulated steering and featuring drive, brakes and vibration on both drums. This roller is also available as a combo version, weighing about 7 tons and featuring a vibratory drum at the front and four smooth rubber tires at the rear;...

  • Page 4: Table Of Contents

    California to cause cancer, birth CAUTION The manufacturer’s instructions noted in the defects, and other reproductive harm. engine manual also apply. This is placed under a separate flap in the product folder for the roller. CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 5: Lubricants And Symbols

    “Special instructions” chapter, or consult Dynapac. Engine, oil level Air filter Engine, oil filter Battery Hydraulic reservoir, level Sprinkler Hydraulic fluid, filter Sprinkler water Drum, oil level Recycling Lubricating oil Fuel filter Air pressure Sprinkler, tires CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 6: Technical Specifications

    Speed range, km/h (mph) 0-13 (0-8) 0-11 (0-7) 0-13 (0-8) 0-11 (0-7) 0-13 (0-8) Climbing capacity (theoretical) % Tire CC 222C/CC 232C Tire dimension 10,00 R20 Lisse Tire pressure (kPa) 200 (29 psi) CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 7 Noise levels with vibration switched OFF (dBA) (ISO 6394) Measured on hard surface, standard roller Operator’s station, (with cab) LpA: 74 dB(A) Operator’s station, (without cab) LpA: 84 dB(A) Seven meters from the machine LpA: 73 dB(A) CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 8: Maintenance Schedule

    21. Pivot bearing 6. Watering system 14. Hydraulic fluid, filling 22. Battery 7. Scrapers 15. Hydraulic reservoir 23. Hydraulic fluid cooler 8. Drums 16. Diesel engine 24. Tires (combo) = CC 232/232C only CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 9: Maintenance Measures

    Inspect the air conditioning Optional Inspect/lubricate the edge cutter Optional Check electrolyte level in battery CAUTION After the first 50 hours of operation, change all the oil filters and oil, except the hydraulic fluid. CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 10 Change the hydraulic fluid Change oil in the drums/drum Empty and clean the fuel tank Empty and clean the water tanks Check the condition of the articulation Overhaul air conditioning Optional CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 11: Every 10 Hours Of Operation (Daily)

    Sole additive: A small amount of environment friendly antifreeze, and for combo-models possibly cutting fluid. Fig. 4 Rear water tank 1. Tank cap 2. Strainer CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 12 This facilitates draining both the tank and the pump system. Fig. 7 Pump system 1. Coarse filter 2. Stop cock 3. Filter housing 4. Water pump 5. Drain cock CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 13 Asphalt remnants can accumulate on the scraper and affect the contact force. Clean as needed. CAUTION The scrapers must be retracted from the drum during transport driving. Fig. 10 Spring-action scrapers 1. Spring mechanism 2. Scraper blade CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 14 The scrapers must hang freely from the tires during transport driving. Lift up the scraper blades (1) and latch them in the raised position with the cotter (2). Fig. 13 Tire scrapers 1. Scraper blade 2. Cotter pin CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 15: Every 10 Hours Of Operation (Daily)

    After testing the brakes, set the forward/reverse lever (40) in neutral. Pull up the reserve/parking brake knob. Fig. 14 Control panel 38. Reserve/parking brake knob The roller is now ready for operation. 40. Forward/reverse lever CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 16: Every 50 Hours Of Operation (Weekly)

    (1) accessible from the right side of the machine. Wipe the nipples and lubricate in the same way as for the steering cylinder above. Fig. 17 Pivot cylinder 1. Grease nipples CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 17 To change the backup filter (4), pull the old filter out of its holder, insert a new one and reassemble the air cleaner in the reverse order. Fig. 20 Air filter 4. Backup filter CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 18 If so, stop the unit. The unit may be damaged if it is run with insufficient refrigerant. Clean the condenser element free from dust as required. Fig. 23 Air conditioning 1. Sight glass CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 19: Every 50 Hours Of Operation (Weekly)

    Fig. 26 Electrolyte level in battery WARNING Before doing any electric welding on the 1. Cell cap machine, disconnect the battery ground 2. Electrolyte level cable and then all electrical connections to 3. Plate the alternator. CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 20: Every 250 Hours Of Operation (Monthly)

    Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of oil film that could indicate leakage of refrigerant. Fig. 28 Air conditioning CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 21: Every 500 Hours Of Operation (Every Three Months)

    Grease each nipple (1) with five strokes of a hand- operated grease gun. Use grease according to the lubricant specification. Fig. 31 Rear drum, right side 1. Grease nipples, 4 off CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 22 Lubricate the forward/reverse control cables adjacent to the control arm of the hydraulic pump. Apply a few drops of oil to the control sleeve opening. Fig. 34 Engine compartment 1. Hinges 2. Control cables CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 23 Fig. 36 Seat bearing 1. Lubrication nipple 2. Cogwheel 3. Steering chain 4. Adjusting screw 5. Cover 6. Slide rails 7. Slew interlock CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 24: Every 500 Hours Of Operation (Every Three Months)

    Start the engine and check that the pre-filter does not leak. WARNING Make sure that ventilation (extraction) is Fig. 38 Diesel engine adequate if the engine is run indoors. Risk 1. Pre-filter of carbon monoxide poisoning. 2. Hose clamps CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 25: Every 1000 Hours Of Operation (Every Six Months)

    Replace with a new filter. It may be necessary to change the filter more often if the machine is working in a dusty environment. Fig. 41 Cab 1. Fresh air filter CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 26: Every 2000 Hours Of Operation (Yearly)

    Save the oil in a can and dispose of it in an approved manner. WARNING Remember the danger of fire when hand- ling fuel. The fuel tank is made of recyclable plastic (polyethylene). Fig. 44 Fuel tank 1. Oil emptying pump CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 27 Remove the screws (1) and take off the plate (2). Lubricate the sliding surface of the cam disc (3) with grease. Refit the plate (2) and the screws (1). Fig. 47 Forward/Reverse lever 1. Screw 2. Plate 3. Cam disc CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 28 Steering joint - Check Inspect the steering joint to detect any damage or cracks. Check and correct any loose bolts. Check also for any stiffness and play. Fig. 48 Steering joint CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 29: Every 2000 Hours Of Operation (Yearly)

    Incorrect handling can result in serious personal injuries. WARNING The system contains pressurized refriger- ant. Releasing refrigerants into the air is prohibited. The refrigerant circuit may only be repaired by an authorized company. CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 30: Long-Term Parking

    Hoods, tarpaulin column. Cover the entire roller with a tarpaulin. The tarpaulin must be free from the ground. Store the roller indoors if possible, preferably on premises with an even temperature. CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 31: Special Instructions

    When using an auxiliary battery to assist starting, Starting aid always connect the positive terminal of the auxiliary battery to the positive terminal of the roller battery, and negative to negative. CC 222/222C - CC 232/232C - CC 322 M222EN5...

  • Page 32: Electrical System, Fuses

    Relays Lights relay Direction indicator relay Brakes relay Reverse alarm relay Fuel level relay Horn relay Sprinkler Main relay K10 AVC K11 Neutral switch K12 VBS relay Fig. 53 Instrument panel CC 222/222C - CC 232/232C - CC 322 M222EN5...
  • Page 33 All fuses are flat pin fuses. Fig. 55 Fuse box in cab 1. Rear cab headlight 2. Front cab headlight, drum headlight 3. Cab interior lighting 4. Heating/fresh-air fan 5. Windshield wiper/washer 6. Front windshield wiper/washer CC 222/222C - CC 232/232C - CC 322 M222EN5...

This manual is also suitable for:

Cc 222cCc 232Cc 232cCc 322

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