Johnson Controls Metasys FEC Series Installation Manual

Johnson Controls Metasys FEC Series Installation Manual

Field equipment controller

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Application
The FEC16 Field Equipment Controller (FEC) is part of
the Metasys
system Field Equipment Controller family.
®
The FEC16 controller runs pre-engineered and user-
programmed applications and provides the inputs and
outputs required to monitor and control a wide variety of
HVAC equipment.
The FEC controllers can communicate using either BACnet
MS/TP or N2 communications protocols. These controllers
used as MS/TP devices operate on an RS-485 BACnet
MS/TP Bus as BACnet Application Specific Controllers (B-
ASC) and integrate into Johnson Controls
BACnet systems.
With Release 10.1, you can use the Controller
Configuration Tool (CCT) 13.0 and later software to switch
the FEC to use the N2 protocol.
The FEC16 controller is available with or without an
integral LCD and push-button user interface.
Communications protocol
The Metasys
system FEC Family Controllers and network
®
sensors communicate using either the standard BACnet
protocol, based on the ANSI/ASHRAE 135-2008, or the
BACnet/IP protocol. The BACnet protocol is a standard
for ANSI, ASHRAE, and the International Standards
Organization (ISO) for building controls.
FEC, VMA16, VMA18, and most IOM field controllers are
BTL-listed as BACnet Application Specific Controllers
(B-ASCs). FAC field controllers and the VMA1930 Field
Controller are BTL-listed as BACnet Advanced Application
Controllers (B-AACs).
Release10.1 and later of the Controller Configuration Tool
(CCT) can be used to switch Field Bus communications
protocol in supported FAC, FEC, and VMA controllers to be
either the standard BACnet MS/TP or the N2 protocol. All
new controllers use either BACnet MS/TP as the default
communications protocol, or BACnet/IP. Switchable
communications protocols in the MS/TP models provide
a cost-effective upgrade and modernization path for
customers with existing N2 controllers.
North American emissions compliance
United States
This equipment has been tested and found to comply with
the limits for a Class A digital device pursuant to Part 15
of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when
this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications. Operation
Metasys System FEC1611 and FEC1621 Field
Equipment Controller Installation Guide
of this equipment in a residential area may cause harmful
interference, in which case the users will be required to
correct the interference at their own expense.
Canada
This Class (A) digital apparatus meets all the requirements
of the Canadian Interference-Causing Equipment
Regulations.
Cet appareil numérique de la Classe (A) respecte toutes
les exigences du Règlement sur le matériel brouilleur du
®
Canada.
and third-party
Installation
®
Observe these guidelines when installing a field controller:
• Transport the controller in the original container to
minimize vibration and shock damage.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical
shock.
Parts included
• One field controller with removable terminal blocks
• One installation instructions sheet
Materials and special tools needed
• Three fasteners appropriate for the mounting surface
(M4 screws or #8 screws)
• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and
appropriate hardware for DIN rail mount (only)
• Small straight-blade screwdriver for securing wires in
the terminal blocks
Mounting
Observe these guidelines when mounting a field
controller:
• Ensure the mounting surface can support the
controller, DIN rail, and any user-supplied enclosure.
• Mount the controller horizontally on 35 mm DIN rail
whenever possible.
• Mount the controller in the proper mounting position
(Figure 1).
• Mount the controller on a hard, even surface whenever
possible in wall-mount applications.
• Use shims or washers to mount the controller securely
and evenly on the mounting surface.
• Mount the controller in an area free of corrosive vapors
and observe the Ambient Conditions requirements in
Table 10.
Part No. 24-10143-136 Rev. N
2019-10-18
*2410143136N*
(barcode for factory use only)
MS-FEC1611-1, MS-FEC1621-1, MS-
FEC1611-1ET

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Summary of Contents for Johnson Controls Metasys FEC Series

  • Page 1 Règlement sur le matériel brouilleur du used as MS/TP devices operate on an RS-485 BACnet ® Canada. MS/TP Bus as BACnet Application Specific Controllers (B- ASC) and integrate into Johnson Controls and third-party Installation ® BACnet systems.
  • Page 2: Wall Mount Applications

    Wall mount applications • Provide for sufficient space around the controller for cable and wire connections for easy cover removal and good ventilation through the controller (50 mm To mount a field controller directly on a wall or other flat [2 in.] minimum on the top, bottom, and front of the vertical surface: controller).
  • Page 3 Wiring Figure 3: FEC1621 physical features  CAUTION Risk of Electric Shock Disconnect the power supply before making electrical connections to avoid electric shock.  ATTENTION Risque de décharge électrique Débrancher l'alimentation avant de réaliser tout rac- cordement électrique afin d'éviter tout risque de décharge électrique.
  • Page 4: Input And Output Terminal Blocks

    detailed information on wiring an N2 bus, refer to the N2 Figure 5: SA bus terminal block wiring Communications Bus Technical Bulletin (LIT-636018). FEC terminal blocks and bus ports See Figure 3 for terminal block and bus port locations on the FEC16 controller. Observe the following guidelines when wiring a controller.
  • Page 5: Supply Power Terminal Block

    Wireless Field Bus applications the VAV box Balancing Tool, specified network sensors, or other SA Bus devices with RJ-12 plugs. When configured for BACnet MS/TP communication, the When the FEC is configured for N2 communication, the SA controller can also be installed in a ZFR/ZFR Pro Wireless Bus port must be used to download and commission the controller.
  • Page 6 Analog Input - Resistive Mode (0–600k ohm) Internal 12 V, 15k ohm pull up Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel See Guideline A in Table 3. [ Johnson Controls sensor], 1k Platinum, and A99B Silicon ® Temperature Sensor) Negative Temperature Coefficient (NTC) Sensor (10k Type L, 10k JCI Type II, 2.252k Type II)
  • Page 7: Cable And Wire Length Guidelines

    Table 2: FEC16 terminal blocks, functions, ratings, requirements, and cables Terminal Determine wire size and Terminal block label Function, ratings, requirements label maximum cable length Binary Output - 24 VAC Triac (Internal Power Source) OUTn Model FEC1611-0: Sources internal 24 VAC power (24~ COM). Model FEC1611-1: Sources internal 24 VAC power (24~ HOT).
  • Page 8: Maximum Cable Length Versus Load Current

    Table 3: Cable length guidelines for recommended wire sizes for low-voltage (<30 V) Inputs and Outputs Maximum cable length Guideline Wire size/Gauge and type Assumptions and type See Figure 8 to determine See Figure 8 to select wire size/gauge. Use cable length.
  • Page 9 Table 4: Communications bus and supply power terminal blocks, functions, ratings, requirements, and cables Terminal block/ Terminal Function, electrical ratings/Requirements Recommended cable type Port label labels 24 VAC Power Supply - Hot Supplies 20–30 VAC (Nominal 24 VAC) 0.8 mm to 1.0 mm 24 VAC Power Supply Common (Isolated from all other (18 AWG) 2-wire Common terminals on controller)
  • Page 10: Termination Diagrams

    Termination diagrams A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the controllers. See the figures in this section for the applicable termination diagrams. Table 5: Termination details Type of Input/ Termination diagrams Output...
  • Page 11 Table 5: Termination details Type of Input/ Termination diagrams Output Current Input - Internal Source (3 wire) Current Input - External Source (in Loop) Feedback from EPP-1000 Dry Contact (Binary Input) UI or BI 0-10 VDC Output to Actuator CO or AO (External Source) Note: Add jumper from 24 VAC Com to only one CO Com (on FEC16xx) or only one AO Com or CO com (on FEC26xx) per transformer.
  • Page 12 Table 5: Termination details Type of Input/ Termination diagrams Output 0-10 VDC Output to Actuator CO or AO (Internal Source) 24 VAC Triac Output (Switch CO or AO Low, External Source) Incremental Control to Actuator (Switch Low, CO or AO Externally Sourced) 24 VAC Binary Output (Switch High, Externally...
  • Page 13 Table 5: Termination details Type of Input/ Termination diagrams Output 24 VAC Binary Output (Switch High, Externally Sourced) Incremental Control to Actuator (Switch Low, Externally Sourced) Incremental Control to Actuator (Switch High, Externally Sourced) Network Stat with Phone SA Bus Jack (Fixed Address = 199) Network Stat with Terminals SA Bus...
  • Page 14: Setup And Adjustments

    Table 5: Termination details Type of Input/ Termination diagrams Output Network Stat with Terminals SA Bus (Fixed Address = 199) Setup and Adjustments Setting the device addresses Metasys field controllers are devices on MS/TP (SA or Set all of the switches on the address DIP switch FC) buses.
  • Page 15 MS/TP buses. Table 6 describes the FC bus and SA bus devices Refer to the Modernization Guide for Legacy N2 Controllers addresses for Johnson Controls MS/TP communications ® (LIT-12012005) for more information on controller device bus applications.
  • Page 16: Setting The End-Of-Line (Eol) Switch

    Setting the Input and Output Jumpers Figure 10: FEC16 with cover removed showing EOL switch and jumper positions Binary Output (BO) source power selection jumpers  CAUTION Risk of Electric Shock Disconnect supply power to the controller before at- tempting to adjust the Binary Output Source Power Selection Jumpers.
  • Page 17: Troubleshooting Controllers

    Universal Input current loop jumpers The table below identifies the current loop jumpers associated with each UI on the FEC16 controller. The Universal Input (UI) current loop fail-safe jumpers are Table 7: FEC16 UI Inputs and jumper labels on the circuit board under the controller cover near the UI terminals (Figure 10).
  • Page 18: Repair Information

    Repair information If a controller fails to operate within its specifications, replace the controller. For a replacement controller, contact your Johnson Controls representative. Metasys System FEC1611 and FEC1621 Field Equipment Controller Installation Guide...
  • Page 19: Accessories Ordering Information Table

    Accessories ordering information table See the following table for controller accessories ordering information. Table 9: Accessories ordering information Product code number Description MS-DIS1710-0 Local Controller Display (for use with MS-FEC2611 model only) TP-2420 Transformer, 120 VAC Primary to 24 VAC secondary, 20 VA, Wall Plug Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount, 8 in.
  • Page 20: Technical Specifications

    Technical specifications Table 10: FEC16 technical specifications MS-FEC1611-1: 10-Point FEC MS-FEC1611-1ET: FEC1611 Extended Temperature controller for rooftop applications. Product Code Numbers Supports operational temperature range of -40 °C to 70 °C (-40 °F to 158 °F). MS-FEC1621-1: 10-Point FEC with integral display and push-button user interface. 24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, power supply Class 2 (North Supply Voltage America), Safety Extra-Low Voltage (SELV) (Europe)
  • Page 21: Product Warranty

    Canada: UL Listed, File E107041, CCN PAZX7 CAN/CSA C22.2 No.205, Signal Equipment Industry Canada Compliant, ICES-003 Europe: Johnson Controls declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive. Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant...
  • Page 22 Metasys System FEC1611 and FEC1621 Field Equipment Controller Installation Guide...

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