Summary of Contents for Hill-Rom Prima Procedural Light
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SERVICE MANUAL Prima™ Procedural Light errata man274ra-e1 From Hill-Rom Product No. P7925D For Parts Or Technical Assistance man247ra USA (800) 445-3720 Canada (800) 267-2337 International: Contact your distributor.
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Prima™ Procedural Light Service Manual Revisions Revision Letter Pages Affected Date Original Issue June, 1999 April, 2002 man247ra Prima™ Procedural Light Service Manual (man247ra) Page i...
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Torx® is a registered trademark of Textron, Inc. The information contained in this manual is subject to change without notice. Hill-Rom makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by Hill-Rom is the express, written warranty accompanying the bill of sale to the original purchaser.
DRAFT 6/4/99 Purpose Chapter 1: Introduction Purpose This manual provides requirements for the Prima™ Procedural Light normal operation and maintenance. It also includes parts lists (in chapter 5) for ordering replacement components. Audience This manual is intended for use by only facility-authorized maintenance personnel.
DRAFT 6/4/99 Organization Chapter 1: Introduction Chapter 5: Parts List This chapter contains the warranty, part-ordering procedure, and illustrated parts lists. Chapter 6: General Procedures Cleaning, preventive maintenance, and other general procedures are described in this chapter. Chapter 7: Accessories There are no accessories for the Prima™...
DRAFT 6/4/99 Typographical Conventions Chapter 1: Introduction Typographical Conventions This manual contains different typefaces and icons designed to improve readability and increase understanding of its content. Note the following examples: • Standard text—used for regular information. • Boldface text—emphasizes a word or phrase. •...
Overview The Prima™ Procedural Light provides shadow-free illumination for patient examination procedures. It is designed for use with the Affinity® II Bed and Affinity® Three Birthing Bed from Hill-Rom and is available in 120V and 230V models. Operating Precautions Before operating the Prima™ Procedural Light, be sure that you have read and understand in detail the contents of this manual.
DRAFT 6/4/99 Specifications Chapter 1: Introduction Specifications Physical Description See tables 1-1 through 1-3 on pages 1-7 through 1-8 for Prima™ Procedural Light specifications. Table 1-1. Physical Specifications Feature Dimension Overall height, all articulations at lowest 69" (175 cm) point Overall height, all articulations at highest 84"...
DRAFT 6/4/99 Specifications Chapter 1: Introduction Electrical Description Table 1-3. Electrical Specifications Feature Dimension Light rating, 120 volt model only 115V, 60 Hz, 1 A, 75 W Light rating, 230 volt model only 230V, 50 Hz, 0.5 A, 75 W AC leakage current to ground 65 µA maximum Regulations, Standards, and Codes...
DRAFT 6/4/99 Model Identification Chapter 1: Introduction Model Identification See table 1-4 on page 1-9 for Prima™ Procedural Light model identification. Table 1-4. Model Identification Model Number Description P7925D120 Prima™ Procedural Light, 120V P7925D230 Prima™ Procedural Light, 230V Prima™ Procedural Light Service Manual (man247ra) Page 1 - 9...
Failure to do so could result in personal injury. WARNING: Use only Hill-Rom approved replacement lamps. Failure to do so will affect the operating specifications of the Prima™ Procedural Light. Use of a higher wattage and/or lower voltage lamp may also cause a fire hazard, resulting in personal injury or equipment damage.
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DRAFT 6/4/99 Safety Tips Chapter 1: Introduction WARNING: When positioning the Prima™ Procedural Light to gain access to the casters, ensure that the unit is placed in a stable position. Failure to do so could result in personal injury or equipment damage. WARNING: Follow the product manufacturer’s instructions.
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DRAFT 6/4/99 Safety Tips Chapter 1: Introduction SHOCK HAZARD: Do not rest articles or liquids on top of the Prima™ Procedural Light. Spilled liquids will damage the lamp head and power supply assemblies causing an electrical shock hazard. CAUTION: Do not touch the lamp, the lens, or the inner surface of the reflector directly.
(replacing or adjusting a part, seating a connector, etc.). Perform the Final Actions after the Function Checks to verify the repair. If troubleshooting procedures do not isolate the problem, call Hill-Rom Technical Support at (800) 445-3720 for assistance. Initial Actions Use Initial Actions to gather information from operators concerning problems with the Prima™...
DRAFT 6/4/99 Function Checks Chapter 2: Troubleshooting Procedures 3. The problem is a result of improper operator action. ↓ → Go to “Function Checks” on page 2-4. 4. Perform the “Function Checks” on page 2-4 to ensure proper operation of the Prima™...
DRAFT 6/4/99 2.1 Lamp Malfunction Chapter 2: Troubleshooting Procedures Lamp Malfunction 1. The Prima™ Procedural Light is plugged into an appropriate power source. ↓ → Plug the Prima™ Procedural Light into an appropriate power source. If this solves the problem, go to “Final Actions” on page 2-4.
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→ Replace the lamp head/yoke assembly. See “Lamp Head/Yoke Assembly” on page 4-13. If this solves the problem, go to “Final Actions” on page 2-4. Otherwise, call Hill-Rom Technical Support at (800) 445-3720. 10. Go to “Final Actions” on page 2-4.
→ Adjust the spring tension in the rotating arm. See “Rotating Arm” on page 4-15. If this solves the problem, go to “Final Actions” on page 2-4. Otherwise, call Hill-Rom Technical Support at (800) 445-3720. 2. Go to “Final Actions” on page 2-4.
DRAFT 6/4/99 Chapter 3 Theory of Operation Chapter Contents Electrical System ..........3 - 3 Theory of Operation .
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DRAFT 6/4/99 Chapter 3: Theory of Operation NOTES: Page 3 - 2 Prima™ Procedural Light Service Manual (man247ra)
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DRAFT 6/4/99 Electrical System Chapter 3: Theory of Operation Electrical System Figure 3-1. Wiring Diagram (120V Model Only) Prima™ Procedural Light Service Manual (man247ra) Page 3 - 3...
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DRAFT 6/4/99 Electrical System Chapter 3: Theory of Operation Figure 3-2. Wiring Diagram (230V Model Only) Page 3 - 4 Prima™ Procedural Light Service Manual (man247ra)
DRAFT 6/4/99 Theory of Operation Chapter 3: Theory of Operation Theory of Operation The Prima™ Procedural Light is a self-contained lighting unit intended to provide illumination during patient examination. The 120V model light operates at 115/120V AC, 50/60 Hz, 1 A. The 230V model light operates at 230/240V AC, 50/60 Hz, 0.5 A.
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DRAFT 6/4/99 Theory of Operation Chapter 3: Theory of Operation NOTES: Page 3 - 6 Prima™ Procedural Light Service Manual (man247ra)
DRAFT 6/4/99 4.1 Sterile Handle Chapter 4: Removal, Replacement, and Adjustment Procedures Sterile Handle Tools required: None Removal 1. Press the button (A) on the sterile handle (B) (see figure 4-1 on page 4-3). Figure 4-1. Sterile Handle 2. Pull the handle (B) away from the handle mounting post (C), and release the button (A).
DRAFT 6/4/99 4.1 Sterile Handle Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Press the button (A), and slide the handle (B) onto the handle mounting post (C). 2. Release the button (A) when the handle (B) is in position. 3.
DRAFT 6/4/99 4.2 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Caster Tools required: None Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage. 1. Unplug the unit from its power source. WARNING: When positioning the Prima™...
DRAFT 6/4/99 4.2 Caster Chapter 4: Removal, Replacement, and Adjustment Procedures 3. Pulling firmly, remove the caster (B) from the base (A). Replacement 1. Pressing firmly, install the caster (B) onto the base (A). NOTE: There are four casters mounted to the base, two with brakes and two free swivel.
DRAFT 6/4/99 4.3 Lamp Chapter 4: Removal, Replacement, and Adjustment Procedures Lamp Tools required: Clean, dry cloth Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage. 1. Unplug the unit from its power source. WARNING: The Prima™...
DRAFT 6/4/99 4.4 Lens Chapter 4: Removal, Replacement, and Adjustment Procedures Lens Tools required: Screwdriver Clean, dry cloth Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage. 1.
DRAFT 6/4/99 4.4 Lens Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement CAUTION: Do not touch the lamp, the lens, or the inner surface of the reflector directly. Body oils may significantly lower the life expectancy of these parts and cause equipment damage. 1.
DRAFT 6/4/99 4.5 Lamp Head/Yoke Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Lamp Head/Yoke Assembly Tools required: Small screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage. 1.
DRAFT 6/4/99 4.5 Lamp Head/Yoke Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-5. Lamp Head/Yoke Assembly Replacement 1. Install the lamp head/yoke assembly (F) into the rotating arm (C). 2. Align the groove (G) in the lamp head/yoke assembly (F) with the slot (E) in the rotating arm (C).
DRAFT 6/4/99 4.6 Rotating Arm Chapter 4: Removal, Replacement, and Adjustment Procedures Rotating Arm Tools required: Phillips head screwdriver Retaining ring removal/installation tool Screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage.
DRAFT 6/4/99 4.6 Rotating Arm Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: Ensure the rotating arm is supported before removing the retaining ring. Failure to do so could result in personal injury or equipment damage. 5. Before removing the retaining ring (E), support the rotating arm (F) to prevent it from falling through the vertical tube (G).
DRAFT 6/4/99 4.6 Rotating Arm Chapter 4: Removal, Replacement, and Adjustment Procedures Adjustment 1. Pull the lamp head (J) downward about 20° until the adjusting screw (K) is visible through the hole in the plastic arm cover (L) (see figure 4-7 on page 4-17).
DRAFT 6/4/99 4.7 Upright Pole Chapter 4: Removal, Replacement, and Adjustment Procedures Upright Pole Tools required: Small phillips head screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage. 1.
DRAFT 6/4/99 4.7 Upright Pole Chapter 4: Removal, Replacement, and Adjustment Procedures 5. Remove the wing bolt (C) and lockwasher (D). 6. Remove the upright pole (E) from the base (F). Replacement 1. Install the upright pole (E) into the base (F). 2.
DRAFT 6/4/99 4.8 Power Cord Chapter 4: Removal, Replacement, and Adjustment Procedures Power Cord Tools required: T10 Torx® wrench Small phillips head screwdriver Small screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage.
DRAFT 6/4/99 4.8 Power Cord Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Using a small phillips head screwdriver, remove the screws (D) and the wire clamp (E). 5. Using a small screwdriver, loosen the screws (F) on the connector (G). 6.
DRAFT 6/4/99 4.9 Transformer Chapter 4: Removal, Replacement, and Adjustment Procedures Transformer Tools required: T10 Torx® head screwdriver Small screwdriver Small phillips head screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury and equipment damage.
DRAFT 6/4/99 4.9 Transformer Chapter 4: Removal, Replacement, and Adjustment Procedures 4. Remove the terminal block covers (H). 5. Using a small screwdriver, loosen the screws (D) on the connectors (E). 6. Note the positioning of the brown and the blue wires before removing them from the connectors (E).
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DRAFT 6/4/99 4.9 Transformer Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: After completing a repair of the Prima™ Procedural Light, make sure the unit is in proper operating condition. Failure to do so could result in personal injury or equipment damage. 7.
DRAFT 6/4/99 4.10 Fuse Chapter 4: Removal, Replacement, and Adjustment Procedures 4.10 Fuse Tools required: T10 Torx® head screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage. 1.
DRAFT 6/4/99 4.10 Fuse Chapter 4: Removal, Replacement, and Adjustment Procedures 5. Remove the fuse (F) from the fuse holder (E). Replacement 1. Assemble in reverse order. 2. After completing a repair of the Prima™ Procedural Light, perform the preventive maintenance checks to make sure the unit is in proper operating condition.
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DRAFT 6/4/99 Chapter 5 Parts List Chapter Contents Warranty ............5 - 3 Service Parts Ordering .
No employee or representative of Hill-Rom is authorized to change these warranties in any way or grant any other warranty unless in writing and signed by a Hill-Rom officer.
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DRAFT 6/4/99 Warranty Chapter 5: Parts List NOTES: Page 5 - 4 Prima™ Procedural Light Service Manual (man247ra)
• Product number • Serial number • Part number(s) Hill-Rom also provides a fax number to promptly order parts, request part prices and availability, or follow up on a service order. The fax number is (812) 934-8472. Prima™ Procedural Light Service Manual (man247ra)
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RMA packet is included with each order. This packet includes an RMA number, instructions, and a shipping label. If an RMA number is not available, obtain one by phoning Hill-Rom Technical Support at (800) 445-3720. Page 5 - 6...
In some cases, the invoice accompanying the parts will show the full selling price (only for internal use at Hill-Rom). Do not confuse this price with your price. Do not return any parts without an RMA number. When parts/products have been requested to be returned, Hill-Rom will include an RMA packet with the parts/products shipment.
DRAFT 6/4/99 Recommended Spare Parts Chapter 5: Parts List Recommended Spare Parts See table 5-1 on page 5-8 for a recommended spare parts list to service one unit. Table 5-1. Recommended Spare Parts Part Number Quantity Description 69141 (7925) Lamp, quartz halogen 420823 (7925) Retaining ring removal/installation tool Page 5 - 8...
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DRAFT 6/4/99 Recommended Spare Parts Chapter 5: Parts List NOTES: Prima™ Procedural Light Service Manual (man247ra) Page 5 - 9...
DRAFT 6/4/99 Lamp Head/Yoke Assembly Chapter 5: Parts List Lamp Head/Yoke Assembly Figure 5-2. Lamp Head/Yoke Assembly Page 5 - 10 Prima™ Procedural Light Service Manual (man247ra)
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DRAFT 6/4/99 Lamp Head/Yoke Assembly Chapter 5: Parts List Table 5-2. Lamp Head/Yoke Assembly Item Number Part Number Quantity Description 64927 (7925) Lamp head/yoke assembly 64954 (7925) Yoke subassembly 64955 (7925) Housing subassembly 64956 (7925) Pivot, lower yoke, small 64985 (7925) Washer 64957 (7925) Washer, cap retention, small...
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DRAFT 6/4/99 Lamp Head/Yoke Assembly Chapter 5: Parts List Item Number Part Number Quantity Description 64983 (7925) Handle mount post 64984 (7925) Handle, removable sterile Page 5 - 12 Prima™ Procedural Light Service Manual (man247ra)
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DRAFT 6/4/99 Lamp Head/Yoke Assembly Chapter 5: Parts List NOTES: Prima™ Procedural Light Service Manual (man247ra) Page 5 - 13...
DRAFT 6/4/99 Floor Stand Chapter 5: Parts List Floor Stand Figure 5-3. Floor Stand Page 5 - 14 Prima™ Procedural Light Service Manual (man247ra)
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DRAFT 6/4/99 Floor Stand Chapter 5: Parts List Table 5-3. Floor Stand Item Number Part Number Quantity Description 64925 (7925) O-ring 64926 (7925) Collar, plastic 64928 (7925) Keeper lock, metal 64906 (7925) Rotating arm assembly 64907 (7925) Arm cover, plastic 64923 (7925) Washer, flat 64922 (7925)
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DRAFT 6/4/99 Floor Stand Chapter 5: Parts List NOTES: Page 5 - 16 Prima™ Procedural Light Service Manual (man247ra)
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Chapter 6 General Procedures Chapter Contents Cleaning and Care..........6 - 3 Steam Cleaning .
Cleaning and Care Chapter 6: General Procedures Cleaning and Care SHOCK HAZARD: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage.
Component Handling Chapter 6: General Procedures Sterile Handle Sterilize the handle utilizing steam at a minimum of 250°F (121°C) for at least 30 minutes in accordance with ANSI/AAMI ST46 (1993): Good hospital practices, Steam sterilization and sterility assurance, or equivalent method. Cleaning Hard to Clean Spots To remove difficult spots or stains, we recommend that you use standard household cleansers and a soft-bristled brush.
CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. Hill-Rom lubricates all joint and bearing surfaces on the Prima™ Procedural Light before each unit leaves the factory. If lubrication is required, use the following lubricant: P/N SA0646 Teflon®...
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance WARNING: Only facility-authorized maintenance personnel should perform preventive maintenance on the Prima™ Procedural Light. Preventive maintenance performed by unauthorized personnel could result in personal injury or equipment damage. WARNING: If the unit fails any part of the preventive maintenance functional checks, repair the unit before use on any patient.
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Schedule Table 6-1. Preventive Maintenance Schedule Function Procedure Lamp Ensure that the lamp is seated properly into the socket. See “Lamp” on page 4-7. Lamp head/yoke Rotate and reposition the lamp head assembly. Verify that the assem- assembly bly moves freely and stays in position.
Tool and Supply Requirements Chapter 6: General Procedures Tool and Supply Requirements The following tools are required to service the Prima™ Procedural Light: • Phillips head screwdriver • Small phillips head screwdriver • Screwdriver • Small screwdriver • T10 Torx® wrench •...
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Tool and Supply Requirements Chapter 6: General Procedures NOTES: Page 6 - 10 Prima™ Procedural Light Service Manual (man247ra)
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Accessories Chapter 7: Accessories Accessories No accessories are available for the Prima™ Procedural Light. Prima™ Procedural Light Service Manual (man247ra) Page 7 - 3...
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