Beko BEKOMAT 13 Original Installation And Operation Manual

Beko BEKOMAT 13 Original Installation And Operation Manual

Advertisement

Table of Contents
Original installation and operation manual
BEKOMAT
13
®
BEKOMAT
13 CO
®
BEKOMAT
13 CO PN25
®
BEKOMAT
13 CO PN40
®
> BM13
> BM13CO
> BM13COPN25
> BM13COPN40
01-3520
EN

Advertisement

Table of Contents
loading

  Summary of Contents for Beko BEKOMAT 13

  • Page 1 Original installation and operation manual BEKOMAT ® BEKOMAT 13 CO ® BEKOMAT 13 CO PN25 ® BEKOMAT 13 CO PN40 ® > BM13 > BM13CO > BM13COPN25 > BM13COPN40 01-3520...
  • Page 2: Table Of Contents

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Table of contents 1. Notes about the documentation .....................4 1.1 Contact ............................4 1.2 Information regarding installation and operation manual .............4 1.3 Other applicable documents ....................4 2.
  • Page 3 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 7. Electrical installation ........................25 7.1 Warning notices ........................25 7.2 Connection work ........................26 7.2.1 Voltage supply connection ..................26 7.2.1.1 Power control board AC ................26 7.2.1.2 Power control board DC ................
  • Page 4: Notes About The Documentation

    This documentation contains all the necessary steps for installation and operation of the product and the accessories. 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | D-41468 Neuss Im Taubental 7 | D-41468 Neuss Tel.
  • Page 5: Safety

    • Only combine the product and accessories with the products named and recommended by BEKO TECHNOLOGIES GmbH in the manual. • Adhere to the prescribed maintenance schedule. Before using the product and the accessories, the operating company must make sure that all conditions and prerequisites for intended use are given.
  • Page 6: Responsibility Of The Operating Company

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 2.2 Responsibility of the operating company The responsible operating company must ensure the following to prevent accidents, incidents and adverse effects on the environment: •...
  • Page 7: Target Group And Personnel

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements! The personnel may not execute any actions on the product or the accessories when they are under the influence of drugs, medications, alcohol or other substances that may impair their...
  • Page 8: Explanation Of The Symbols Used

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 2.4 Explanation of the symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description/Explanation General warning symbol (danger, warning, caution)
  • Page 9: Safety Instructions

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 2.5 Safety instructions Safety instructions warn against residual risks when handling the product and accessories. These safety instructions must be strictly observed in order to prevent accidents, personal injury, damage to property and impairments during operation.
  • Page 10 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual DANGER Operation of plant outside the permissible limit range! Operation of the product or accessories outside the permissible limits and operating parameters, unauthorised interference and modifications may result in death or serious injury.
  • Page 11: Product Information

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 3. Product information 3.1 Product description The BEKOMAT is an electronically level-controlled condensate drain used for draining off condensate in compressed ® gas systems. The condensate formed is collected in the BEKOMAT and the filling level is monitored by an integrated capacitive ®...
  • Page 12: Function Description

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 3.3 Function description Illustration Description / explanation The condensate flows via the condensate inlet [B] into the BEKOMAT and collects in the housing [44]. The filling ®...
  • Page 13: Type Plate

    2000787 +1° ... + 60 °C / 34° ... 140 °F 14266245 230 Vac ± 10% /50 ... 60Hz/ <8VA IP65 Made in Germany BEKO TECHNOLOGIES GmbH 14136065 BEKO TECHNOLOGIES GmbH Example illustrations 14136065 Position on type plate Description / explanation...
  • Page 14: Technical Data

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 4. Technical data 4.1 Operating parameters BEKOMAT 13 CO 13 CO PN25 13 CO PN40 ® 0.8 ... 16 bar(g) 1.2 ... 25 bar(g) 1.2 ...
  • Page 15: Storage And Transport Parameters

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 4.2 Storage and transport parameters BEKOMAT 13 CO 13 CO PN25 13 CO PN40 ® Min. / max. storage and transport +1 … +60 °C temperature +34 …...
  • Page 16: Climatic Zones And Performance Data

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 4.4 Climatic zones and performance data Depending on which climatic zone the product is used in, the product performance differs depending on the climatic ambient conditions.
  • Page 17: Dimensions

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 4.5 Dimensions 4.5.1 BM 13, BM13 CO G½-i (½“ NPT-i) G½-a G½-i (½“ NPT-i) Ø-i= 13 (½“) 211 (8.3) mm (inch) i = innen/inside a = außen/outside 4.5.2 BM 13 CO PN25, BM 13 CO PN40 G½-i (½“...
  • Page 18: Installation Dimensions

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 4.6 Installation dimensions Illustration Description / explanation At the place of installation, allow sufficient assembly space above the top cover so that the LEDs are visible and the TEST button can be G1/2 pressed.
  • Page 19: Transport And Storage

    5.1 Transport After transporting and removing the packaging material, inspect the product for possible transport damage. If you detect any damage, immediately notify the carrier company and BEKO TECHNOLOGIES GMBH or one of its agents. Transport the product as follows: •...
  • Page 20: Assembly

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 6. Assembly 6.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury.
  • Page 21: General Assembly Instructions

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 6.1.1 General assembly instructions Note the following assembly instructions at all times. Wrong Right Description / explanation Bypassing the filter! Drain each point where condensate occurs separately in order to avoid bypassing the filters! Avoid pressure ranges! Drain each point where condensate occurs using a...
  • Page 22 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Wrong Right Description / explanation Deflecting surface! In the case of direct drainage from the compressed gas line a deflection of the compressed gas flow is necessary! Continuous slope! If a pressure hose is used for inflow, avoid the formation of a water pocket!
  • Page 23: Assembly Of Bm13, Bm13 Co

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 6.2 Assembly of BM13, BM13 CO For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed.
  • Page 24: Assembly Of Bm13 Co Pn63

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 6.3 Assembly of BM13 CO PN63 For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed.
  • Page 25: Electrical Installation

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 7. Electrical installation 7.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury.
  • Page 26: Connection Work

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 7.2 Connection work For connection work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material...
  • Page 27 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation 5. Raise the top cover [2] a little and pull the screw terminal [61] of the power control board up and off. 6.
  • Page 28 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Illustration Description / explanation 10. Insert the power control board [9] back into the top cover [2] and fasten using the pan-head screw [36]. Tighten the voltage supply cable [I] while doing this and screw the components of the cable gland [5, 6, 7] in place.
  • Page 29: Power Control Board Dc

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 7.2.1.2 Power control board DC Illustration Description / explanation 1. Loosen the 4 pan-head screws [3] in the top cover and unscrew the components of the cable gland [5, 6, 7, 8].
  • Page 30 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Illustration Description / explanation Normally Open (NO) Common (CO) Normally Closed (NC) ±24V +24 VDC (0 V) ±24V 0 V (+24 VDC) 6. Connect the voltage supply cable to the power control board in accordance with the terminal diagram.
  • Page 31: Connection Of Potential Free Contact

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 7.2.2 Connection of potential free contact The BEKOMAT has a potential-free contact on the power control board. A fault signal can be indicated at a remote ®...
  • Page 32: Connection Of External Test

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 7.2.3 Connection of external TEST The BEKOMAT has an option for the connection of an external TEST button. This enables condensate to be discharged ®...
  • Page 33: Commissioning

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 8. Commissioning 8.1 Warning notices DANGER Pressure build-up in the pipework! Death or serious personal injury can result through contact with fast or suddenly escaping compressed gas or through bursting system parts.
  • Page 34: Commissioning Tasks

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 8.2 Commissioning tasks Illustration Description / explanation 1. Supply the BEKOMAT with voltage. ® 2. Slowly charge the system section with pressure. To do this, slowly open the shut-off valve [E].
  • Page 35 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation n = 2 Positive power-on self-test (repeat 2x) • The red Alarm LED is off • The green Valve LED lights up during the solenoid valve cycles •...
  • Page 36: Maintenance

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 10. Maintenance 10.1 Warning notices DANGER Pressure build-up in the pipework! Death or serious personal injury can result through contact with fast or suddenly escaping compressed gas or through bursting system parts.
  • Page 37: Maintenance Work

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 10.3 Maintenance work For maintenance work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material...
  • Page 38 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Illustration Description / explanation 59 61 3. Raise the top cover [2] and lift the terminals [59, 61] off. 4. Loosen the fixing screws of the solenoid valve connector [16].
  • Page 39 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation 6. Loosen the pan-head screws [13] and [25] and remove the solenoid valve. 7. Loosen the hexagon nut [10] and remove together with the washer [11].
  • Page 40 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Illustration Description / explanation 9. Loosen the countersunk head screws [33] and remove the core guide pipe [17]. The intervals for wear part replacement and the necessary cleaning work are identical. Recommended interval: Carry out cleaning work in the disassembled state at the same time as wear part replacement.
  • Page 41 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation 11. Place the membrane [27] in the membrane seat [24]. 12. Insert the pressure spring [28] in the membrane cap [21]. 13.
  • Page 42 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Illustration Description / explanation 15. Insert the solenoid coil [34], the control-air cover [12] and the washer [11] onto the core guide pipe [17] and screw in place using the hexagon nut [10].
  • Page 43 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation 59 61 18. Fit the cable terminals [59, 61] and the top cover [2]. 19. Screw the 4 pan-head screws [3] tight. 43 | 64...
  • Page 44: Cleaning Work

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 10.3.2 Cleaning work Clean the BEKOMAT using a damp (not dripping wet) cotton cloth or disposable wipe, a cleaning brush and a mild, ® conventional cleaning agent/soap.
  • Page 45 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation 5. Clean the membrane cap using a cleaning brush Ø max. = 1.5 mm (0.05"). 6. Clean the membrane seat using a cleaning brush Ø...
  • Page 46: Visual Inspection

    The leakage test is a non-destructive test method and is used to prove leak tightness in vacuum and overpressure systems. The leakage test can be carried out in different ways. BEKO TECHNOLOGIES GmbH does not make a specific recommendation here. The company operating the compressed gas system is responsible for the selection and specification of the test method to be used, which should be executed in accordance with valid standards and regulations (e.g.
  • Page 47: Accessories

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 11.2 Accessories Illustration Description / explanation & order reference Thermostatically controlled heating system 2801244 (200 … 230 VAC) [BM13, BM13 CO] 2801245 (100 … 115 VAC) [BM13, BM13 CO] 2801247 (24 VAC/VDC) [BM13, BM13 CO] Trace heater 230 VAC 4041657 [BM13, BM13 CO, BM13 CO PN25, BM13 CO PN40]...
  • Page 48: Spare Parts

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 11.3 Spare parts Illustration Description / explanation & order reference Set of wear parts 2000067 [BM13, BM13 CO] 2000366 [BM13 CO PN25, BM13 CO PN40] Membranes, 3 pcs.
  • Page 49 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation & order reference Valve unit, complete 4027849 [BM13] 4027850 [BM13 CO] 4027851 [BM13 CO PN25, BM13 CO PN40] Valve attachment components 2000071 [BM13] 2000072 [BM13 CO] 2000371 [BM13 CO PN25, BM13 CO PN40]...
  • Page 50 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual Illustration Description / explanation & order reference Set of seals 2000073 [BM13, BM13 CO] 2000367 [BM13 CO PN25, BM13 CO PN40] Housing 2000075 [BM13] 2000076 [BM13 CO] 2000368 [BM13 CO PN25, BM13 CO PN40] 50 | 64...
  • Page 51 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Illustration Description / explanation & order reference Top cover 2000066 [BM13, BM13 CO, BM13 CO PN25, BM13 CO PN40] Control PCB 4047967 [BM13, BM13 CO, BM13 CO PN25, BM13 CO PN40] Power control board 230 VAC 2000063 [BM13, BM13 CO, BM13 CO PN25, BM13 CO...
  • Page 52: Decommissioning

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 12. Decommissioning 12.1 Warning notices DANGER Pressure build-up in the pipework! Death or serious personal injury can result through contact with fast or suddenly escaping compressed gas or through bursting system parts.
  • Page 53: Decommissioning Work

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 12.2 Decommissioning work Illustration Description / explanation 1. Disconnect the BEKOMAT from the voltage supply ® and disconnect the potential-free contact completely. Without voltage supply being applied, an error message / fault is outputted via the potential- free contact and the external TEST button is without function.
  • Page 54: Disposal

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 14. Disposal 14.1 Warning notices NOTE Inappropriate disposal! Inappropriate disposal of parts and components, operating and auxiliary materials as well as cleaning media can cause environmental damage. •...
  • Page 55: Disposal Work

    Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 14.2 Disposal work At the end of its useful life, dispose of the product properly e.g. through a specialist company. Do not dispose of electrical and electronic components via municipal waste disposal companies or household waste.
  • Page 56: Appendices

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 16. Appendices 16.1 Approval certificates and declarations of conformity Symbol Description / explanation CE marking The CE marking indicates that a product fulfils all the EU directives applicable for this product and that basic safety and health requirements were met during manufacturing of the product.
  • Page 57 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 57 | 64...
  • Page 58: Exploded View Bm13, Bm13 Co

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 16.2 Exploded view BM13, BM13 CO 10 11 58 | 64...
  • Page 59 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Pos. no. Description / explanation Pos. no. Description / explanation Operating label with TEST button [32] O-ring 11.1 x 1.78 mm Top cover [33] Countersunk head screw M4 x 10 Pan-head screw M3 x 10 [34]...
  • Page 60: Exploded View Bm 13 Co Pn25, Bm13 Co Pn40

    BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 16.3 Exploded view BM 13 CO PN25, BM13 CO PN40 10 11 60 | 64...
  • Page 61 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® Pos. no. Description / explanation Pos. no. Description / explanation Operating label with TEST button [32] O-ring 11.1 x 1.78 mm Top cover [33] Countersunk head screw M4 x 10 Pan-head screw M3 x 10 [34]...
  • Page 62 BEKOMAT ® 13, 13 CO, 13 CO PN25, 13 CO PN40 Original installation and operation manual 62 | 64...
  • Page 63 Original installation and operation manual BEKOMAT 13, 13 CO, 13 CO PN25, 13 CO PN40 ® 63 | 64...
  • Page 64 Tel. +86 21 508 158 85 info.cn@beko-technologies.cn service1@beko.cn BEKO Tecnológica España S.L. BEKO TECHNOLOGIES LIMITED BEKO TECHNOLOGIES INDIA Pvt. Ltd. Torruella i Urpina 37-42, nave 6 Unit 1010 Miramar Tower Plot No.43/1 CIEEP Gandhi Nagar E - 08758 Cervelló 132 Nathan Rd.

Table of Contents