Summary of Contents for ETC Sensor IQ IQ12-ML
- Page 1 Sensor IQ Intelligent Breaker Panel Installation Manual Part Number: 7131M2100 Rev: J Released: 2020-06...
- Page 2 To view a list of ET C tr ad e m a r k s a n d p a t e n t s, g o t o etcconnect.com/ip. A l l o t h e r t r a d e m a r k s , b o t h m a r k e d a n d no t m a r k e d , a r e t h e p r o p ert y o f t h ei r r es p e c ti v e o w ne r s .
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Page 3: Table Of Contents
Table of Contents Introduction ......1 Using This Manual ......1 Document Conventions . - Page 4 Installation ......17 Chapter 2 Mount the Back Pan ......17 Install Main Circuit Breaker (Optional) .
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Page 5: Introduction
Introduction Congratulations on your purchase of the ETC Sensor IQ Breaker Panel. This panel has a small footprint, low heat dissipation, and low noise, allowing it to be installed in a variety of locations. Features of the Sensor IQ panel include: •... -
Page 6: Important Safeguards
Important Safeguards READ AND FOLLOW ALL SAFETY INSTRUCTIONS. When using this electrical equipment, basic safety precautions should always be followed including the following: • For indoor use only. Do not use outdoors. • Do not mount near gas or electric heaters. •... -
Page 7: Product Variants
Product Variants Breaker Panels 120 V Standard Breaker Panel Models Recess Surface Part Model Description Mounted Mounted Number current/phase Door Door 3 phase, 12 breaker panel IQ12-ML 7131A1012 100 A 7131A1522 7131A1512 with main lug only bi-phase, 12 breaker with IQ12-1 7131A1111 option for main lug or main... -
Page 8: Main Circuit Breaker Kits (120 V)
Main Circuit Breaker Kits (120 V) See the Sensor IQ Main Breaker Kits Installation Guide for more information. Kit Part Amperage Rating, Description Number Poles 7131K1012 Main Breaker for top-feed IQ12 or IQ24 22 kA, 3 pole 7131K1012-B Main Breaker for bottom-feed IQ12 or IQ24 7131K1016 Main Breaker for top-feed IQ12, IQ24, or IQ48 65 kA,... -
Page 9: Main Circuit Breaker Kits (240/277 V)
Main circuit breaker kits for 240/277 V Sensor IQ panels are custom items. If you want to use a main circuit breaker as a convenience disconnect, please contact the ETC Systems Group for ordering information. See Help from Technical Services... -
Page 10: Panel Overview
Panel Overview 120 V Panel Diagram Panel ground Keyholes for easy mounting (located top and bottom) Main lugs or field-installed Main Circuit Breaker kit Iso ground bar option installs here in the 48-circuit panel Load ground bar Iso ground bar option Panel neutral installs here for 12- and 24-circuit panels... -
Page 11: 240/277 V Panel Diagram
240/277 V Panel Diagram Keyholes for easy mounting (located top and bottom) Panel ground Load ground bar Panel neutral Branch breaker positions Breaker for User Interface Ethernet Option Card (factory installed) Wire tie points User Interface panel Option cards IQ-LVD, IQ-DALI, IQ-FLO, IQ-CI, IQ-RTO Bottom keyholes are... -
Page 12: Circuit Breakers
Circuit Breakers The Sensor IQ Breaker Panel ships standard with 12, 24, or 48 single-pole breakers included but not installed. Configured racks with a combination of single-pole, double-pole, and three-pole breakers are available as custom, or as a field- installed panel option. Reference Product Variants page 3 Breakers... -
Page 13: Dali Control
DALI Control The Digital Addressable Lighting Interface Control card (IQ- DALI) controls 24 loops of 64 DALI-compatible ballasts in broadcast mode. Each loop of up to 64 ballasts is linked one- to-one with the panel circuit for power control. The DALI ballast must be powered by an external DALI loop power supply (supplied by others). -
Page 14: 500 Kcmil Kit (120 V And 240/277 V)
500 kcmil Kit (120 V and 240/277 V) The 500 kcmil kit replaces the standard lug assembly to accept a single conductor feed of 400 A. 120 V and 240/277 V versions are available. 120 V 500 kcmil kit 240/277 V 500 kcmil kit Main Fuse Kits Sensor IQ 120V Main Fuse Kits provide three UL Listed Class T fuses in line with the main feed of a... -
Page 15: Tap Kit
The Sensor IQ Tap Kit is used to provide a low-current normal sense circuit from the three phase bars of an ETC Sensor IQ 12, 24, or 48 breaker panel to an emergency lighting control device such as an ETC SC1008 Branch Circuit Emergency Lighting Transfer Switch (BCELTS) or an ETC Emergency Bypass Detection Kit (EBDK). -
Page 16: Chapter 1 Prepare To Install
• Check the box contents received against the packing list to ensure that your order is received complete. • If you discover a problem with the contents of the shipment, contact ETC Systems Group. Help from Technical Services page 11 Unpack the Panel For best results, follow these instructions when unpacking the panel from the box. -
Page 17: Electrical Input Requirements
2 m (6 ft 7 in) off the floor. Note: The maximum weight, 54.5 kg (120 lb), includes a fully populated breaker panel and does not include the weight of conduit, wiring, or options (e.g., main breakers, fuses, etc.). Electrical Input Requirements Product Variants page 3 •... -
Page 18: Compliance
240/277 V Sensor IQ Panel Dimensions Model Height Width Depth 12 breaker, panel only 1.245 m (49 in) 0.508 m (20 in) 13.3 cm (5.25 in) 12 breaker with recess mounted door 1.295 m (51 in) 0.559 m (22 in) 15.2 cm (6 in) 12 breaker with surface mount door 1.245 m (49 in) -
Page 19: Cable Routing And Conduit Access
Control wiring (DMX, Through low-voltage Through low-voltage Network, option cards, etc.) cable trough only cable trough only Note: Control wiring (DMX, Ethernet, etc.) and power wiring must be run in separate conduit in accordance with local code. Prepare to Install... -
Page 20: Rotating The User Interface
Rotating the User Interface The User Interface (UI) is installed with four Phillips-head screws and can be rotated to accommodate top-feed or bottom-feed mounting. Rotating the User Interface involves disconnecting and reconnecting factory-installed wire harnesses located on the back side of the UI. Take note of the connector orientation when reconnecting all wire harnesses. -
Page 21: Installation
Chapter 2 Installation Mount the Back Pan The Sensor IQ Breaker Panel can be surface-mounted or flush-mounted. Installation Determine where your panel will be installed using the details outlined in Environment page 12 Clearance page 13 Remove the six or eight screws securing the front panel to the Sensor IQ. Set the screws and the panel aside. - Page 22 Four mounting keyholes are provided on the rear of the panel: two for upright mounting and two for inverted mounting. You must supply your own 10 mm (3/8 in) mounting hardware. Mark and pre-drill the mounting holes to the mounting surface using the drawings below as a guide.
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Page 23: Install Main Circuit Breaker (Optional)
Refer to the installation instructions provided with the main circuit breaker kit ordered. Install Main Fuse Kit (Optional) The Sensor IQ Breaker Panel ships with main lugs. ETC offers a Main Fuse Kit for field installation, if required. Refer to the installation instructions provided with the main fuse kit ordered. Main feed termination instructions are outlined below. -
Page 24: Rough-In And Terminate Cable
Test installation by pulling firmly on the outer edge of the breaker. When installed correctly, the breaker should not easily release without the use of tools (such as a screwdriver). Insert screwdriver and pry outward to release the breaker from the interior. Install provided breaker blanks in any positions where you will not use a breaker. -
Page 25: Connect Main Feed 120 V
Connect Main Feed 120 V Ground Ground Neutral Phase A Neutral Phase B Phase C With main lug With main circuit breaker Note: Main feed may be copper or aluminum conductors. Installation... - Page 26 120 V Main Feed Cable Specification Purpose and Type Wire Range Strip Length Torque Wrench Main Lugs 120/240 V bi-phase 25 mm 31 Nm Dual 16 mm –120 mm 5/16 in (1 in) (275 in-lb) (6 AWG–250 kcmil*) Main Lugs 120/208 V 3 phase Main Circuit Breaker 22 kA 120/240 V bi-phase, 100 A 16 mm...
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Page 27: Connect Main Feed 240/277 V
Connect Main Feed 240/277 V Ground Ground Phase A Phase B Neutral Phase C Neutral With main fuse kit With main lug Note: Main feed may be copper or aluminum conductors. Installation... - Page 28 240/277 V Main Feed Cable Specification Purpose and Type Wire Range Strip length Torque Wrench 25 mm 31 Nm Dual 16 mm –120 mm Main Lugs (all models) 5/16 in (1 in) (275 in-lb) (6 AWG–250 kcmil*) Main Circuit Breaker 16 mm 6 Nm Single 25 mm...
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Page 29: Connect Load Wiring 120 V
Connect Load Wiring 120 V Load ground (typ. for each load) Neutral (typ. for each load) Phase A Phase B Phase C Installation... - Page 30 Load Wire Specification (120 V, 240 V, and 277 V) Purpose and Type Wire Range Strip Length Torque Driver (All Models) 2.3 Nm 2.5 mm –6 mm (20 lb-in) (14 AWG–10 AWG) Neutral, Ground, and 9.5 mm 2.8 Nm 10 mm Flatblade Iso Ground (3/8 in)
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Page 31: Connect Load Wiring 240/277 V
Connect Load Wiring 240/277 V Load ground (typ. for each load) Neutral (typ. for each load) Phase A Phase B Phase C WARNING: RISK OF ELECTRIC SHOCK! Check that power is OFF to the circuit breakers prior to proceeding with control electronics power wiring. Note: All low-voltage (control) wiring must be routed separately from high voltage wiring. -
Page 32: Power Control Processor
The Power Control Processor ships installed in the Sensor IQ panel. For information on setup and Power Control Processor Configuration Manual programming, please see the . All ETC documentation is available for free download at etcconnect.com. Remove the protective film from the front of the Control Processor before use. -
Page 33: Install Option Cards
If you are installing a UPS Control Backup Wiring Kit and you do not see a 2.0 cm (3/ 4 in) diameter wiring access hole on the side of the low-voltage box near the card installation location, contact ETC Technical Services. Installation... -
Page 34: Connect Data Wiring
• Panic In and Panic Out (Emergency): Allows override of the lighting control for specified loads by emergency systems, such as a fire alarm system. • EchoConnect: Station bus (up to four terminations) allows the ETC Echo line of preset stations to control loads in the breaker panel. -
Page 35: Primary/Secondary Switch (Iq48 Only)
Data and Control Wire Specification Purpose Recommended Cable Notes Belden 9729 or equivalent (contact ETC DMX In and for list of equivalents). DMX is RS485 serial DMX Pass-Thru Belden 9729 and must be installed in series (i.e., daisy- (J10 and J6) chain) topology. - Page 36 Example 1: Single Card Configurations If you are using a single option card, the following configurations are possible: Primary/Secondary Option Card 1 Option Card 2 Switch Position 0-10V (circuits 1–24) ON/OFF 0-10V (circuits 1–24) 0-10V (circuits 25–48) Example 2: Two Card Configurations (Same Card Types) If you are using two option cards of the same type (e.g.
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Page 37: Dmx Control Wiring And Termination
DMX Control Wiring and Termination DMX wire preparation will vary with the type of wire and termination kit being utilized. Please refer to the instructions provided with the DMX termination kit for specifics on the wire preparation. DMX termination is made to J8 and J9 on the termination board. The graphic on the left illustrates DMX termination using screw terminal If daisy-chaining to another rack or... -
Page 38: Connect And Configure Emergency Contact
EchoConnect wire run cannot exceed 500 m (1,640 ft), with a maximum distance of 400 m (1,313 ft) between any two devices. For systems utilizing Echo Preset stations, ETC recommends terminating the station data run to the Echo host product with the station power supply enabled. - Page 39 To terminate Category 5 cable to the Sensor IQ Panel, you will need to use a EchoConnect Cat5 ERP Termination Kit, ETC part number 7186A1208. Instructions for installation are provided with the kit. Alternatively, manuals are available for free download on the ETC website etcconnect.com.
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Page 40: Chapter 3 Final Installation And Power Up
Chapter 3 Final Installation and Power Up Verify Installation • Is the Sensor IQ Breaker Panel securely mounted with all mounting hardware tight? • Remove all metal shavings and debris from the unit. • Is there sufficient clearance in the front of the unit for door access? •... -
Page 41: Install The Door
For each load, press the corresponding button on the override panel to verify the load can be controlled. If you have any difficulties installing your system, please contact ETC Technical Services at the office nearest you. See Help from Technical Services... -
Page 42: Appendix A Breakers
Appendix A Breakers Intelligent Breaker Specification Note: Series ratings up to 65 kA is available with appropriate main breaker. 120 V Breaker Ratings The Sensor IQ Panel uses the following 120 V breakers. With switching Without switching Current Rating 1 pole 2 pole 3 pole 1 pole... -
Page 43: Install
Insert screwdriver and pry outward to release the breaker from the interior Main Breakers For information on Sensor IQ Main Breaker options, see the Main Breaker Installation Guide . All ETC documentation is available for free download at etcconnect.com. Breakers... - Page 44 Holzkirchen, DE +49 (80 24) 47 00-0 Rome, IT +39 (06) 32 111 683 Hong Kong +852 2799 1220 Paris, FR +33 1 4243 3535 etcconnect.com Support support.etcconnect.com Contact etcconnect.com/contactETC © 2020 Electronic Theatre Controls, Inc. Trademark and patent info: etcconnect.com/ip Product information and specifications subject to change. ETC intends this document to be provided in its entirety. 7131M2100 Rev J Released 2020-06...