AUMA SAI 6 Operation Instructions Manual
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AUMA SAI 6 Operation Instructions Manual

AUMA SAI 6 Operation Instructions Manual

Electric multi-turn actuators
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Electric multi-turn actuators
for valve automation
Inside Containment
in nuclear power plants
SAI 6 – SAI 100
SARI 6 – SARI 100
Operation instructions

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Summary of Contents for AUMA SAI 6

  • Page 1 Electric multi-turn actuators for valve automation Inside Containment in nuclear power plants SAI 6 – SAI 100 SARI 6 – SARI 100 Operation instructions...

  • Page 2: Table Of Contents

    These instructions are valid for multi-turn actuators of type ranges Scope of these instructions: SAI 6 – SAI 100 and SARI 6 – SARI 100 for use in Inside Containment of nuclear power plants. These operation instructions are only valid for “clockwise closing”, i.e.
  • Page 3 Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Page Enclosure protection IP 68 Maintenance Lubrication Disposal and recycling Service and training Spare parts list actuators SAI/SARI 6 –SAI/SARI 100 22.1...

  • Page 4: Safety Instructions

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions Safety instructions Range of application AUMA actuators are designed for the operation of industrial valves, e.g.

  • Page 5: Technical Data

    Table 1: Multi-turn actuator SAI 6 – SAI 100 / SARI 6 – SARI 100 General information AUMA actuators of type range SAI/ SARI are qualified for use in Inside Containment, according to IEEE 382 - 1978 (DRAFT). Features and functions...
  • Page 6 Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions Other information EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC) Reference documents Product description “Electric multi-turn actuators SAI/SARI”...

  • Page 7: Transport, Storage And Packaging

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist.
  • Page 8 Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions For output drive type A (figure B-1), the internal thread of the stem nut must match the thread of the valve stem. If not ordered explicitly with thread, the stem nut is unbored or with pilot bore when delivered.

  • Page 9: Manual Operation

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Screw in bearing lock nut (4.13) and fasten until stem nut can still be easily turned by hand, but does not have a large axial backlash.

  • Page 10: Electrical Connection

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions Electrical connection Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially...

  • Page 11: Delay Time

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Figure E-4: Parking frame (accessory) A special parking frame (figure E-4) is available to protect against touching the...

  • Page 12: Limit And Torque Switches

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions Limit and torque switches If different potentials are to be switched simultaneously, additional switches must be used (not possible for torque switching).

  • Page 13: Opening The Switch Compartment

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Opening the To be able to carry out the following settings (clauses 9. to 15.), the switch...

  • Page 14: Setting The Limit Switching

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions Setting the limit switching Setting end position CLOSED Turn handwheel clockwise until valve is CLOSED. Upon reaching the final position, turn back the handwheel by the amount equal to the overrun.

  • Page 15: Setting The Duo Limit Switching (Option)

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 10. Setting the DUO limit switching (option) Any application can be switched on or off via the two intermediate position switches.

  • Page 16: Setting The Torque Switching

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 11. Setting the torque switching 11.1 Setting The set torque must suit the valve! This setting must only be changed with the consent of the...

  • Page 17: Test Run

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 12. Test run 12.1 Check direction of rotation If provided, place indicator disc on shaft. The direction of rotation of the indicator disc (figure L-1) indicates the direction of rotation of the output drive.

  • Page 18: Check Limit And Torque Tripping

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 12.3 Check limit and torque seating Move valve in direction OPEN and switch off by manually tripping limit switch LSO (figure L-3).
  • Page 19 Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Figure L-5: Move valve in direction Figure L-6: Limit switch (LSC) CLOSE in end position CLOSED 90°...

  • Page 20: Setting The Potentiometer (Option)

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 13. Setting the potentiometer (option) – For remote indication – Move valve to end position CLOSED.

  • Page 21: Setting The Electronic Position Transmitter Rwg (Option)

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 14. Setting the electronic position transmitter RWG (option) – For remote indication or external control –...

  • Page 22: Setting 2-Wire System 4 - 20 Ma And 3- /4-Wire System 0 - 20 Ma

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 14.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA Connect voltage to electronic position transmitter.

  • Page 23: Setting 3- / 4- Wire System 4 - 20 Ma

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 14.2 Setting 3- / 4- wire system 4 – 20 mA Connect voltage to electronic position transmitter.

  • Page 24: Setting The Mechanical Position Indicator (Option)

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 15. Setting the mechanical position indicator (option) A suitable reduction gearing was installed in our works. If the turns per stroke are changed at a later date, the reduction gearing may have to be exchanged, too.

  • Page 25: Enclosure Protection Ip

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 17. Enclosure protection IP 68 Definition According to DIN EN 60 259, the conditions for meeting the requirements of enclosure protection IP 68 are to be agreed between manufacturer and user.

  • Page 26: Maintenance

    The following instructions apply to all electric AUMA actuators of type ranges SAI 6 – SAI 100 and SARI 6 – SARI 100, used in Inside Contain- ment of nuclear power plants.

  • Page 27: Lubrication

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 19. Lubrication Depending on the qualification, an exchange of grease and elastomer seals is required after 12 years, at the latest. This figure is based on an average ambient temperature of 40 °C.

  • Page 28: Disposal And Recycling

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 20. Disposal and recycling AUMA actuators have an extremely long lifetime. However, they have to be replaced at one point in time.
  • Page 29 Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Notes...

  • Page 30: Spare Parts List Actuators Sai/Sari 6 -Sai/Sari 100

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 22. Spare parts list actuators SAI/SARI 6 – SAI/SARI 100...
  • Page 31 Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Note: Please state type and commission no. of the actuator (see name plate) when ordering spare parts. Delivered spare parts may slightly vary from the representation in these instructions.

  • Page 32: Electrical Connection With Terminals

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 22.1 Electrical connection with terminals 5.06 5.04 5.06 5.05 5.017 5.020 5.023 5.025 5.026 5.03 5.018 5.021...

  • Page 33: Electrical Connection With Auma Plug/ Socket Connector

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 22.2 Electrical connection with AUMA plug/ socket connector Designation Designation Cover Hex. socket head cap screw...

  • Page 34: Handwheel

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 22.3 Handwheel 010 18 47 014 Designation Designation Bushing Quad ring for handwheel Handwheel hub Handwheel...

  • Page 35: Output Drive Type Af

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants 22.4 Output drive type AF Designation Designation Mounting flange – upper part Thrust deep groove ball bearing Mounting flange –...

  • Page 36: Spare Parts List Seal Kit For Actuators Sai/Sari 6 - Sai/Sari 100

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 23. Spare parts list seal kit for actuators SAI/SARI 6 – SAI/SARI 100...
  • Page 37 Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Sealing kit small S1 This kit contains all seals being installed within the actuator. Part No. Designation...

  • Page 38: Declaration Of Incorporation And Ec Declaration Of Conformity

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructions 24. Declaration of Incorporation and EC Declaration of Conformity...

  • Page 39: Index

    Multi-turn actuators SAI 6 – SAI 100 / SARI 6 – SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Index Ambient temperature Indication Qualification Indicator disc Intermittent duty Change-over lever Remote indication 20,21 Internet Corrosion protection...

  • Page 40: Addresses Of Auma Offices And Representatives

    AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com For detailed information about AUMA products, refer to the Internet: Y000.580/003/en/2. www.auma.com...

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