SICK InspectorP Operating Instructions Manual
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SICK InspectorP Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
InspectorP Rack Fine Positioning
2D machine vision

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Summary of Contents for SICK InspectorP

  • Page 1 O P E R A T I N G I N S T R U C T I O N S InspectorP Rack Fine Positioning 2D machine vision...
  • Page 2 Legal notes This work is protected by copyright. The associated rights are reserved by SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law. Any modification, abridgment, or translation of this document is prohibited without the express written permission of SICK AG.

  • Page 3: Table Of Contents

    Parameterizing device with SOPASair ............22 5.3.1 SOPASair user interface ..............22 5.3.2 Setting up user interface ..............22 5.3.3 Fine adjustment of the device............23 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...
  • Page 4 5.4.5 Interpretation of the position correction values ......34 5.4.6 Control via digital inputs and digital outputs ......... 35 Cleaning ....................38 Annex ....................39 Parameter....................39 Licenses ...................... 43 Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 5: About This Document

    WARNING … indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 6: Further Information

    These device operating instructions, available in English and German, and in other languages if applicable • Other publications related to the devices described here • Publications dealing with accessories Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 7: Safety Information

    (e.g. PLC) in order to coordinate further processing via the host interface. SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is not described in this documentation.

  • Page 8: Limitation Of Liability

    Interrupting or modifying the device or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the housing, even as part of mounting and electrical installation. Requirements for skilled persons and operating personnel...

  • Page 9: Operational Safety And Specific Hazards

    You can find more detailed safety information in the product documentation of the InspectorP63x Flex C-mount and S-mount. The product documentation is available in the Internet as a download at www.sick.com/8019946. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 10: Product Description

    Figure 1: Negative influencing variables during automated positioning processes InspectorP Rack Fine Positioning supports precise positioning when putting in and removing load carriers from storage. In doing so, positioning processes can be controlled both for single deep applications as well as combined applications with single and double deep racks.

  • Page 11: Principle Of Operation

    Figure 2: Detection and output related to the target region (example) (1) Ambient sector (blue) (2) Positioning mark (red) (3) Target region (green) 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 12: Single Deep Applications

    Ensure that there are no fully reflective surfaces behind the hole. Reduce the effect of any fully reflective surfaces with matt black spray paint or cover them with adhesive tape. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...
  • Page 13 PL22-4 (part number: 5327829) You can find the reflectors as accessories in the Internet at www.sick.com entering the respective part number into the search field. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 14: Installation

    • Installing firmware updates Installing SICK AppManager NOTE The current version of SICK AppManager can be downloaded in the Internet at: www.sick.com/SICK_AppManager To install SICK AppManager, open the installation file (*.exe) and follow the instructions on the screen. SICK AppManager user interface...

  • Page 15: Sopasair (Web Server)

     The SOPASair user interface appears. 4.1.3 Saving parameter set The currently valid parameter set can be backed up using SICK AppManager. The complete environment of the device is then available if support is necessary. Saving on the computer (backup) 1.

  • Page 16: Installing Firmware Updates

    Ensure that the beams of the high-bay rack system are not heavily contaminated in the area of the hole. If necessary, clean the area around the hole. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...
  • Page 17 You can find the the polarizing filter (part number: 2088229) as an accessory in the Internet at www.sick.com by entering the part number into the search field. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...
  • Page 18 (6) Clip on the polarizing filter disk. Make sure the alignment is correct: Centering ring downwards, recesses over retaining clips. (7) Put on optics cover. (8) Turn optics cover clockwise. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 19: Mounting Procedure

    In a combined application with single and double deep racks, first align the device on the single deep rack. Then adjust the position of the device for the double deep rack, if applicable. Figure 6: Mounting example 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 20: Electrical Installation

    Notes on electrical installation NOTE For detailed information on device connection, see the operating instructions of the InspectorP63x Flex C-mount and S-mount at www.sick.com/8019946. 4.3.2 Interfaces The device offers both an Ethernet interface and digital inputs and digital outputs for communicating with the control.

  • Page 21: Commissioning And Operation

    In order to use the PROFINET communication protocol, the local device setting must be in the Profinet Ethernet mode: 1. In the SICK AppManager, change the IP address. 2. Open SOPASair. 3. In SOPASair, switch to the Operator user level. To do so, click on the button with the currently set user level at the top right in the user interface.

  • Page 22: Parameterizing Device With Sopasair

    Minor adjustments during operation (e.g. measurement tolerances) • Since the device is preset when delivered, the parameters available here are usually sufficient for operation Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 23: Fine Adjustment Of The Device

     The circle in the center is green in the Digital Output area. The surrounding squares are black. The current position of the positioning mark is therefore located within the target region. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 24: Calibration Of The Device

    (aim: 100%) parameter shows the value 100% ± 5% in the Results area (target: 100%). The circle diameter set in SOPASair can deviate from the measured circle diameter. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 25: Fine Adjustment And Calibration In Single And Double Deep Applications

    Relative offset to origin Y [mm] parameters. When evaluation mode 9 – 14 is set, the origin is located at the center point of the image. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...
  • Page 26 The device ignores all circles outside the target region. The digital outputs are not supported. The circle with the smallest distance from the right edge of the image is used Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 27: Adjusting The Target Region

    2. In the Circle - Target region area, adjust the Relative offset to origin X [mm] and Relative offset to origin Y [mm] parameters as required. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 28: Optimizing Image Brightness

    The device also offers the option of transmitting images via the file transfer protocol (FTP). The respective destination address can also be set up in the Interfaces window. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26...

  • Page 29: Additional Parameters

    This achieves the highest speed in the positioning process, and the throughput of the system is at its highest. After successful parameterization using the SICK AppManager, we recommend creating a backup of the parameterization and saving the backup on the computer is recommended.
  • Page 30 Use the GSD file of the InspectorP63x. The GSD file can be downloaded at in the Downloads tab in the Software area. www.sick.com/InspectorP63x The following SICK function blocks are recommended for receiving the measurement results and transmitting the command: S7 function block S7-1200/1500 TIA (hand-held / non-SOPAS devices, PROFIBUS, •...

  • Page 31: Commands From The Controller To The Device

    If the device is only used for Single deep mode, then the parameters for Double deep mode are equated with the parameters of Single deep mode. Activation leads to parameter change and recalibration: 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...
  • Page 32 Non-relevant circles are hidden. Activation leads to parameter change, but not to recalibration: Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 33: Response From The Device To The Controller

    Evaluation time in ms circle diameter in % Example 4 <8E> <DC> <00> <27> <00> <6C> Interpretation 36572 39 ms 108% example 4 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 34: Interpretation Of The Position Correction Values

    The coordinate system can be adjusted using the SOPASair configuration soft- ware. The user can rotate the coordinate system, or mirror the X axis or Y axis. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 35: Control Via Digital Inputs And Digital Outputs

    The positioning mark is located to the right of the target region. The positioning mark is located to the left of the target region. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...
  • Page 36 (1) IN/OUT 6 (direction specification: left) (2) IN/OUT 5 (direction specification: right) (3) IN/OUT 4 (direction specification: down) (4) IN/OUT 3 (direction specification: up) Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...
  • Page 37 (up, down, left, right). Figure 11: Positioning mark within the Figure 10: Positioning mark outside the target region target region 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...

  • Page 38: Cleaning

    Never use sharp objects for cleaning. NOTE For detailed information on cleaning, see the operating instructions of the InspectorP63x Flex C-mount and S-mount at www.sick.com/8019946. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 39: Annex

    Save the currently visualized image in Save a single image in the device for the device. a short time during commissioning for later analysis. 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...
  • Page 40 This function is used to compensate for Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...
  • Page 41 This can be useful 8024534 / 16UW / 2020-02-26 Operating Instructions | InspectorP Rack Fine Positioning Subject to change without notice...
  • Page 42 Define type of positioning mark (hole Only relevant for single deep or reflector). applications. Define whether holes or reflectors are used as positioning marks. Operating Instructions | InspectorP Rack Fine Positioning 8024534 / 16UW / 2020-02-26 Subject to change without notice...

  • Page 43: Licenses

    Licenses Open source programs SICK uses open-source software in the device. This software is licensed by the rights holders using the following licenses among others: the free licenses GNU General Public License (GPL Version2, GPL Version3) and GNU Lesser General Public License (LGPL), the MIT license, zLib license, and the licenses derived from the BSD license.
  • Page 44 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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