SICK Profiler 2 Operating Instructions Manual
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SICK Profiler 2 Operating Instructions Manual

Short range distance sensor
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O P E R A T I N G I N S T R U C T I O N S
Profiler™ 2
SHORT RANGE DISTANCE SENSOR

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Summary of Contents for SICK Profiler 2

  • Page 1 O P E R A T I N G I N S T R U C T I O N S Profiler™ 2 SHORT RANGE DISTANCE SENSOR...
  • Page 2 Changes and abbreviations of this work are prohibited without the express written agreement of SICK AG. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 3 Sensor Screen ................. 23 5.1.1 Details of the Screen ..........23 5.1.2 Screen Types and Switching Between Screens ..24 5.1.3 Key Lock Function ........... 25 Main Screen ................25 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 4 6.4.3 Camera Settings ............. 57 6.4.4 Profile Settings ............59 6.4.5 Area Settings ............61 6.4.6 Calculation Settings ..........63 6.4.7 Output Settings ............64 Storage Function ..............65 © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 5 7.6.1 Measurement Areas ..........95 7.6.2 Measurement functions ......... 96 Calculation Settings .............. 100 7.7.1 Average ..............100 7.7.2 Hold................ 100 7.7.3 Span............... 101 7.7.4 Calculation Formulas ..........101 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 6 Setting Acquisition and Change Commands ...... 119 8.5.1 Communication Command Examples ....119 8.5.2 Writing Settings to EEPROM ......... 120 8.5.3 Camera Settings ........... 120 8.5.4 Profile Settings ............122 © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 7 Specifications.................134 Specifications ................ 134 Connection diagram ............. 135 9.2.1 Input Circuit Diagram ..........135 Dimensions ................136 Timing Charts ................ 137 9.4.1 Measurement ............137 9.4.2 I/O ................139 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 8: Introduction

    • Trademarks and registered trademarks appearing in this manual are the property of their respective owners. • The copyright of this manual is owned by SICK AG. All the contents contained herein are protected by copyright law. Unauthorized copying of this manual is strictly prohibited.

  • Page 9: Safety Precautions

    • Do not touch the product or its cable with wet hands. Doing so may lead to electric shock. • Do not perform wiring while the power supply is on. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 10: Precautions For Laser Use

    Also, shorten the power supply and signal wires as much as possible. • Be careful to avoid damaging the cables by pulling on or applying unnecessary force on them. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 11: Warning Labels

    – Laser class 2 (EN/IEC 60825-1:2014) Complies with 21CFR1040.10 and 1040.11 except for deviations pursu- ant to laser notice No. 50, date June 24, 2007 Identical laser class for issue EN/IEC 60825-1:2007 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 12: Information Before Use

    Light recieving element (CMOS) Image (image data) Recieved light waveform Projection transformation Profile (distance data) Figure: Schematic diagram of Profiler 2 series measurement © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 13: Package Contents

    (discrete wire) 6053017, 6053020, 6053021, STL-0H12-G02M (2 m) DSL-DH06-G1M8 (1.8 m) DOL-SH06-G02M (2 m) 6053018, 6053196, STL-0H12-G05M (5 m) DOL-SH06-G05M (5 m) 6053019, 6053197, STL-0H12-G10M (10 m) DOL-SH06-G10M (10 m) 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 14: Names And Functions Of Parts

    Press this button to cancel setting details. Hold down this button (> 1 s) to switch ß to the main menu. SET button Press this button to confirm setting details. à © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 15: Laser Emission And Measurement Ranges

    Measuring distance in mm (inch) in mm (inch) (0.67) (2.95) (0.87) (2.95) (3.94) Approx. 32 (3.94) (1.06) (1.26) Measuring width in mm (inch) Measuring width (4.92) in mm (inch) (4.92) 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 16: Cable Wire Colors And Roles

    Information Before Use 3.3.3 Cable Wire Colors and Roles This section explains the colors of the wires and the roles of the Profiler 2 cables. Main cable This cable is used to supply power to the Profiler 2 and for I/O connections.

  • Page 17: Installation

    Please make sure the measuring object is within the measuring area. 3. Adjust the sensor position on the basis of the measurement result, and then use the included nuts and washers to fix the screws in place. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 18: Setup And Measurement Procedures

    Profiler 2. 4. Measurement Perform measurements. With the Profiler 2, measurement results can be output using one of the following methods. 1. Judgment output (control output) • The Profiler 2 is equipped with three judgment outputs (control outputs).

  • Page 19: Setup And Measurement Process

    • The measured result is compared against the threshold, and then the judgment result is output. Tips: • With the Profiler 2, you can save settings related to measurements in “banks.” Up to eight banks can be saved. Reference: For details on banks, see “7.9.1 Banks.”...

  • Page 20: Quick Setup

    • Upper limit/lower limit 2. Analog current output (4 to 20 mA) • 4 mA/20 mA Set the lower and upper limits of the analog output range. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 21: Return To Main Menu/Measurement Screen

    * For the “In/Trig” and “Other” tab, you need to select the tab, and then hold down the “SET” button to return to the main menu. Setup Click “Back to Measure.” software 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 22: Initialize Settings

    “Bank Clear.” A confirmation dialog displays. Click “Yes” to execute initializa- tion. Tips: • If you select “All” on the initialization menu, the Profiler 2 will restart. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 23: Operating The Sensor

    When the screen can move up and down: When the keys are locked: L Sampling The sampling period is displayed here. — à period The unit is “ms.” 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 24: Screen Types And Switching Between Screens

    Output will be Profile setting stopped and go Area setting (1 to 4) to setup window. Y：[SET] / N：[EXIT] Graph/Calc Area graph Setting Calc graph/setting Output Output setting Setting © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 25: Key Lock Function

    If you hold down the “EXIT” button on any screen, you will return to this screen. (Excluding the “Input/Trigger” and “Other” screens.) You can switch to each other screen from this screen. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 26: Input/Trigger

    IN4 is used as offset input. LaserOFF IN4 is used as the laser emission stop input. Reset — Execute the reset operation. Wait... This is displayed when the reset operation is being executed. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 27: Storage

    The offset will be executed on or cleared from OUT3. 5.2.3 Storage Configure the settings related to the storage function. Serial communication or PRO2-navigator is required to check stored data. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 28 The condition to enable this function is: Start cond: UP limit, LOW limit -999.999 to +999.999 [0] Intermit- Data storage interval. All data is stored when the setting value is "0". tent 0 to 8191 [10] [Unit: Number of samplings] © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 29 Once after storing up to the limit, it overwrite with new data. Reference: For details on the camera settings, see “7.3 Storage Settings.” 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 30: Other

    IN1: BANK1 IN2: Hold settings IN3: Trigger 1, 2 The bank is changed to number 1 or 2. 3, 4 The bank is changed to number 3 or 4. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 31 Output turns on when the value is within the range specified by the threshold. Lang/言語 Select the screen’s display language. JPN/日 Information will be displayed in Japanese. ENG/英 Information will be displayed in English. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 32: Setting

    Camera screen Camera items You can use the camera settings to configure the following items. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 33 When you set “Camera mode” to “HDR,” this is set to a value that is (shutter time × 4). 5 to 10235 [1000] [Unit: μs] * You can set this value in steps of 5 μs. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 34 * Normally you do not have to change this setting. level 0 to 127 [16] [No unit: (n + 1)/128] Reference: For details on the camera settings, see “7.3 Storage Settings.” © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 35: Profile

    Select this setting when the target has large level differences. The level difference edge precision will be improved. Semi-trans Use this setting when you are measuring resin or other semi-transparent objects. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 36 [Unit: Y coordinate] * You can set this value in steps of 2. [-6500] Tilt correct The profile tilt will be corrected so that the two specified points become level with each other. ON/OFF — © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 37 Register the current profile as the master image. master Wait... This is displayed when the profile is being registered as the master image. Reference: For details on the profile settings, see “7.5 Profile Settings.” 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 38: Area

    P pos The position of the largest measured value within the area will be output. B pos The position of the smallest measured value within the area will be output. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 39 Select whether to use the set position and height correction with this area. The position and height correction will not be used. The position and height correction will be used. Reference: For details on the area settings, see “7.6 Area Settings.” 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 40: Graph/Calc

    Table items marked with “Y” in the “Bank” column can be set for each bank. In the same manner, items that have an “N” for their bank are shared between all banks. Graph/Calc screen Reference: See “7.7 Calculation Settings.” © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 41: Graph Items (Area 1 To Area 4)

    The maximum value during the hold input period will be output. Bottom The minimum value during the hold input period will be output. Reference: For details on the graph display settings, see “7.7 Calculation Settings.” 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 42: Calc Items (Calculation 1 And Calculation 2)

    Calculation target 1 - calculation target 2 Calc Select the area for calculation target 2. target2 Area1 Area2 Area3 Area4 Reference: For details on the graph display settings, see “7.7 Calculation Settings.” © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 43: Output

    • The output display in the lower part of the screen indicates the current output status, so the background color and the output color may not match. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 44: Output Items (Out1 To Out3)

    The condition to enable this function is: Out action: 1shot, OnDelay, or Strobe. 0.1 to 204.7 [0.1] [Unit: ms] * You can set this value in steps of 0.1 ms. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 45: Output Items (Outa)

    * The unit varies depending on the measurement function. [+25.000] Set the lower limit of analog output. -32.767 to +31.767 * The unit varies depending on the measurement function. [-25.000] 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 46 • The “20mA” input value must be greater than the “4mA” input value. • The difference between the “20mA” and “4mA” input values must be 1.000 or more. Reference: For details on the output display settings, see “7.8 Output Settings.” © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 47: Setup Software Requirements

    Computer A computer running Windows ® Base OS Microsoft Windows XP ® ® Microsoft Windows 7 ® ® Memory 512 MB or more Hard disk 100 MB or more 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 48: Software Setup

    4. Open the “Device Driver Installation Wizard.” Click [Extract]. 5. Proceed with the driver installation. Click [Next]. 6. Complete the driver installation. Click [Finish]. This completes the driver installation. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 49: Install The Software

    After setup software PRO2-Navigator has started normally, on the “File” menu, click “eXit” or click the close button in the upper-right corner of the screen to exit the program. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 50: Settings For High-Speed Communication

    If operation becomes unstable, return the settings to their previous values. Uninstallation Procedure Tips: • Exit the setup software before uninstalling. • Delete the entire folder where the “PRO2-Navigator” install file is saved. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 51: Pro2-Navigator Screen And Operating

    Display the View menu. • Measure Displays the measurement screen. • Settings Displays the “Inputs/Trigger,” “Camera,” “Profile,” “Area,” “Operation,” or “Outputs” setting screen. • Common Settings Displays the common screen. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 52 Send Param, and you will be switched to the Common Setup screen. and Recv. When a connection is established, the “Disconnect,” Param “Send Param,” and “Recv. Param” buttons display. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 53: Common Setup

    “PRO2-Navigator.” You can select from “en” (English), "cn" (Chinese Simpli- fied), "ko" (Korean) and “ja” (Japanese). (Even if you change this setting, the sensor display will not be changed.) 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 54: How To Change Settings

    “Send PARAM” in the bottom right of the “Outputs” setup screen. If you attempt to exit the software without first confirming the settings, a confirmation dialog box will be displayed. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 55: Setup Procedure

    When the sensor head and computer are connected, click “Connect” to connect to the sensor head and automatically update the measured value. If the connection fails, the message “Failed to connect to Profiler 2 unit.” will be displayed. When you close the message, the common setup screen will be displayed.

  • Page 56: Input/Trigger Settings

    Configure various settings related to For each item, select a value from the list or type the value. settings input and triggers. Items with required input will display based on the settings. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 57: Camera Settings

    Expand the display area in the horizontal direction. Shrink the display area in the horizontal direction. Camera Displays the camera image captured The camera image is displayed here. image when “Refresh” was clicked. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 58 Camera Displays the camera settings. Displays the camera settings. settings Displays “HDR Shutter” when “Mode” is set to “HDR.” © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 59: Profile Settings

    PRO2-Navigator Setup Software 6.4.4 Profile Settings This section explains the details of the profile setup screen. Reference: For details on the profile settings, see “7.5 Profile Settings.” Setting the waveform extraction 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 60 Expand the display area in the vertical direction. Shrink the display area in the vertical direction. Expand the display area in the horizontal direction. Shrink the display area in the horizontal direction. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 61: Area Settings

    Shrink the display area in the horizontal direction. Measurement Sets the measurement function of Select the measurement function from the list. the selected area. Detailed items may be displayed according to the selected function. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 62 View master Define if you want to see the registe- By selecing the check box, the registered profile will be red master profile or not. shown in Blue color. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 63: Calculation Settings

    Shrink the display area in the vertical direction. Expand the display area in the horizontal direction. Shrink the display area in the horizontal direction. Measured Displays the measured results as a — result graph graph. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 64: Output Settings

    Display into the specified item. Send PARAM Click to finish setting the Click to write the setting details to the Profiler 2. measurement. (The same operation is performed as when you click “Send Param” in the upper left of the screen.)

  • Page 65: Storage Function

    Storage settings are shared between "data storage" and "profile storage. Number Display item Description Operation Storage Configure storage settings. You can enter different required items according to the settings setting item. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 66: Data Storage

    (The saved storage data will be discarded.) The current number of items in storage is displayed under the button. Display the stored data in PRO2- Acquire the stored data from the Profiler 2 main unit and Navigator. display it in PRO2-Navigator. Save/Read Save/read storage data.

  • Page 67: Profile Storage

    (The saved storage data will be discarded.) The current number of items in storage is displayed under the button. Display the stored data in PRO2- Acquire the stored data from the Profiler 2 main unit and Navigator. display it in PRO2-Navigator. Save/Read Save/read storage data.
  • Page 68 Displays the progress of data acqui- This displays the progress when a profile is being acquired. sition. When the green bar reaches the right side, the acquisition is finished, and the display is updated. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 69: Functions

    LOW limit Start pos -10000 to +10000 Start target – Area1, Area2, Area3, Area4, Calc1, Calc2 Area 1 Threshold -999.999 to +999.999 Intermittent 0 to 8191 Repeat ON, OFF, Pause 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 70 5 to 10235 [μs] * In steps of 5 μs HDR shutter 5 to 10235 [μs] * In steps of 5 μs 1000 Threshold 0 to 255 Reject level 0 to 127 © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 71 B pos, Edge pos, EdgeCount, Tilt, Size, depending on Length, Diameter, Inflect the bank.) ← ←, → Edge dir H ↑ ↑, ↓ Direction Inflect Threshold -255~ +255 Correction OFF, ON 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 72 Normal, 1shot, OnDelay, Ready, Strobe, Normal 1shot2 Out polar N.O., N.C. N.C. Output time 0.1 to +204.7 [ms] Offset value -32.767 to +32.767 0.000 Hysteresis 0.000 to 2.000 0.000 Offset OFF, ON © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 73 Bank Options or setting range Default value Reference page Out target Area1, Area2, Area3, Area4, Calc1, Calc2 Area1 [7.8 Output Settings] 20mA -31.767 to +32.767 +25.000 -32.767 to +31.767 -25.000 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 74: Input/Trigger Settings

    This is only valid when IN2 is set to “BANK2.” Inner trig The trigger is turned on or off from the sensor or from PRO2-Navigator. This is only valid when IN3 is set to “BANK3.” © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 75: Input Polar, Inp Filter

    Set this value in steps of 5 μs. 7.2.4 Trig action The Profiler 2 performs a measurement each time that the trigger conditions are met. Set the action of this trigger. Cont Imaging and measurements are performed continuously while the trigger is on.

  • Page 76: Storage Settings

    The storage function stores measurement results and profile data to the Profiler 2. Stored data can be output via PRO2-Navigator or RS-485 communication. The "Graph/Calc setting" screen of the Profiler 2 can be used to display stored measured values as a graph. 7.3.1 Storage Used to select storage contents.

  • Page 77: Intermittent

    When it reached at upper limit of the storage data, it returns to the beginning and overwrites the currently stored data same as when this setting is “ON”. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 78: Camera Settings

    Camera mode: “Hi-spd” Pixels will be averaged in sets of four. Image capture time will be 1/4 but resolution will be half in both the horizontal and vertical directions. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 79 • Because two images are taken for each measurement, this mode has a long sampling period. • When measuring workpieces that move at a high speed, the HDR image combination may not be perform appropriately. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 80: Operation Of The Camera Mode

    If the shutter speed is decreased (made longer), the reflected light from the white part is saturated, leading to poor precision. Fast shutter speed Measurement not possible Image Profile Slow shutter speed Saturated Image Profile © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 81 ×4 Image (Slow shutter speed) composite image Adding the two images together makes it possible to measure any part of the resultant image with the appropriate amount of light. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 82: Mandatory Settings When Using Hdr

    • Because two images are taken for each measurement, this mode has a long sampling period. • When measuring workpieces that move at a high speed, the NR image combination may not perform appropriately. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 83: Image Brightness (Shutter Time And Gain)

    Appropriate shutter speed Insufficient amount of light Too large amount of light → Make the shutter time longer. → Make the shutter time shorter. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 84: Camera Range

    Setting the camera area just to the measurement range can prevent the influence of these elements on the measured results. Diffuse-reflected light Figure: Example of noise prevention implemented by narrowing the camera area © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 85: Received Light Waveform And Measurements

    [2] The peak of the received light waveform is greater than or equal to the light is less than the light amount threshold. amount threshold. Light amount threshold Measurement is possible. Alarm 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 86: Profile Settings

    Select the measurement target from “Normal,” “Gap,” and “Semi-trans.” “Normal” is standard. Use this setting to specify what parts of the received light waveform to use as measurement data. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 87 "Gap" setting as shown in the picture below: [Operation difference for a profile that has level differences] Profile when using the “Gap“ setting Actual profile Image Profile when using the “Normal” setting 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 88 In the following figures, alarms are indicated with an "X," and thick lines are used to indicate the parts in which the immediately preceding values are maintained. Alarm limit: 0 Alarm limit: 4 Figure: Profile change caused by the “Alarm limit” setting © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 89: Save Master

    If you do not register the master image, the correction functions will not operate correctly. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 90: Profile Correction

    When the target's position is shifted during measurement, you can correct the position and height of the area. With the Profiler 2, you can correct the height, position, and tilt. Do not use the correction functions when absolute positions are necessary such as for web guide control.
  • Page 91 • For level differences, whether the correction will be performed appropri- ately varies depending on the correction direction. ○: The correction can be ×: The correction may not be performed appropriately. performed appropriately. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 92 • If you specify a position at which an alarm occurs on the master profile, the height correction is not performed. • If an alarm occurs at the specified position during measurement, meas- urement is performed without correction. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 93 Detect the height and position correction amounts from the master image and the measured profile. 3. Correct and measure the area. Move the area according to the correction, and then measure the area. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 94 3. The correction is performed so that the two reference position Before Correction heights become the same. The tilt correction is performed so that the two reference position heights become the same. After Correction © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 95: Area Settings

    Functions Area Settings The Profiler 2 sets “areas” within the measurement range, and then performs measurements on these areas. You can specify up to four areas. 7.6.1 Measurement Areas Sets the positions and sizes of the areas within the camera area.

  • Page 96: Measurement Functions

    • The bottom is determined by comparing the sizes of the measured values, so when “Axis dir” is set to “Far+,” the bottom will be in relation to the upper part of the screen. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 97 • The bottom is determined by comparing the sizes of the measured values, so when “Axis dir” is set to “Far+,” the bottom will be in relation to the upper part of the screen. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 98 The mathematical area of the section bounded by the profile and the specified height within the area is determined. The unit of the output value is mathematical area (mm © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 99 Select the direction in which to perform the measurement from “↑” (from the lower side of the area up) and “↓” (from the upper side of the area down). Indicate the convex direction of the arc to measure. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 100: Calculation Settings

    The measured values during the hold input period are maintained. Peak The maximum value during the hold input period is output. Bottom The minimum value during the hold input period is output. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 101: Span

    To perform a level difference measurement, measure the heights of the upper and lower surfaces of the level difference, and then subtract one height from the other. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 102: Output Settings

    The illustrations shown in the explanations are when "Out polar" is set to "N.O." and "On Timing" is set to "Out range". 7.8.2 Thresholds and Output [Setting target:] Outputs 1 to 3 © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 103 *1 Trigger input standby: From startup, reset process, or bank switching until initial trigger input *2 Measurement not possible: When measurement results for the target area are "------". (Area inappropriate for profile.) 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 104: Out Action

    If the output time is longer than the sampling period, the output turns off after the output time elapses and turns on when the next update occurs. Tips: • With the “Strobe” setting, the output does not indicate the measured value. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 105: Offset/Offset Value

    (2) a calculation. (The parts indicated with dotted lines in the following figure.) Area Area Area Area Area Calc Calc Calculation Output [Setting target:] Outputs 1 to 3 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 106 100 mm and the upper limit is 10 mm. Offset value (100 mm) + Upper limit (10 mm) = 110 mm (Refer to the figure to the right. Changing the offset value will shift the upper and lower limit accordingly.) © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 107: Analog Output Range

    Sets the output range of the analog current output. To set this range, set arbitrary upper and lower limits on the output. The default output range is shown in the following figure. The analog output resolution of the Profiler 2 is approximately 0.4 μA. 24mA 20mA...

  • Page 108: Common Settings

    7.9.2 Baud rate Set the communication speed. The Profiler 2 communication speed can only be changed from the sensor. Reference: For details on the communication speed setting, see “8.1 Communication Specifications.” © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 109: Axis Dir

    7.9.5 Lang/言語 Change the display language. This setting has no effect on operations. You can set the display language separately for the sensor and for PRO2-Navigator. 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 110: Screen Saver

    • Dark: The back light will get dark without any access to console buttons. • LCD OFF: The back light will be completely OFF without any access to the console buttons. While LCD back light is OFF, The Profiler 2 response speed of communi- cation will be faster.

  • Page 111: Communication Specifications

    • A time-out will occur if the send time of the command exceeds 2 seconds. • Response time to the command varies depends on the baud rate. Baud rate 9600bps 19200bps 38400bps ~ Response time 1.8ms (fixed) 1ms (fixed) 204μs ~ 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 112: Command Format

    • By changing Calculator to “Programmer” (“Scientific” in Windows XP or Vista) mode, ® you can perform calculations in hexadecimal and switch between hexa decimal and binary notations. You can also perform “XOR” calculations. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 113: How To Acquire Measured Values

    Sent command Command Description Length Command Output Received command Command Description Length Command Measured value You can see that the measured value of OUT1 is 0x5a62 = 23138 (μm). 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 114: How To Acquire Profiles

    Send (address acquisition command) Length Acquisition command Reply Length Acquisition Reply data command The profile data is stored at address 03062000. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 115 * The value “03062000 + 4” is assigned to the address. Reply 03 06 20 04 CC F9 10 35 CD 1D … … … Length Acquisition Address … command 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 116: Storage Data Acquisition Method

    Send C00D — aaaaaaaa: Measured value address address bbbbbbbb: Profile address Reply aaaaaaaabbbbbbbb Acquire Acquire Send C010 — aaaa: Number of data items number of Reply aaaa data item © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 117: How To Acquire Storage Data

    Reply Length Acquisition com- Number of mand data items 0x03E8 (hexadecimal) = 1000 (decimal), so it indicates that there are 1000 storage items of measured values and profiles (cumulative). 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 118 • The next profile address from a single profile is the address that is a fixed value 0x800 (2048) away. • This acquisition operation is repeated for profile storage acquisition. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 119: Setting Acquisition And Change Commands

    Received command When the setting is changed correctly, the sent command is returned as-is. Command Description Length Command Sent command (Writing settings to EEPROM) Command Description Length Command Bank number 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 120: Writing Settings To Eeprom

    Command Tips: • The settings willl be changed when the Profiler 2 receives the command. However, the changed settings will be erased when the power is turned off. To keep the settings, send the command to write them to EEPROM.
  • Page 121 0 to 255 Reply — Acquire Send 4001 — Reply 0aaa Reject level Send 4004 0aaa aa: Waveform extraction level 0 to 127 Reply — Acquire Send 4005 — Reply 0aaa 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 122: Profile Settings

    Reply — Acquire Send 4018 — Reply aaaa Tilt correct Send 4010 0aaa a: ON/OFF status of tilt correction Reply — Setting value Acquire Send 4011 — Reply 0aaa © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 123: Area Settings

    Details Input value bbbb Upper coordinate -13999 to +13743 cccc Left coordinate -7499 to +7243 Reply bbbbccccddddeeee dddd Lower coordinate -13743 to +13999 eeee Right coordinate -7243 to +7499 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 124 Inflect Send 6004 000abbbb a: Area Threshold Setting value Setting value Area1 Area3 Reply — Area2 Area4 Acquire Send 6005 000a bbbb: Inflect Threshold -255 ~ +255 Reply bbbb © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 125: Calculation Settings

    Send 8012 000a0bbb a: Area/calculation Setting value Setting value Reply — Area1 Area4 Acquire Send 8013 000a Area2 Calc1 Reply 0bbb Area3 Calc2 0bbb: Span 0000 to 1999 [×0.001] 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 126 Area2 Area4 Operator Send 8006 000a000b a: Calculation Setting value Setting value Reply — Calc1 Calc2 Acquire Send 8007 000a b: Operator Setting value Setting value Reply 000b — © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 127: Output Settings

    Reply — 20mA OUT1 OUT3 (OUTA) OUT2 OUTA Acquire Send a00b 000a bbbb: Upper limit or 20mA value Upper limit: -32766 to +32767 Reply bbbb 20mA: -31767 to +32767 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 128 Output time Send a008 000a0bbb a: Output Setting value Setting value Reply — OUT1 OUT3 OUT2 Acquire Send a009 000a bbb: Output time Reply 0bbb 1 to 2047 [×0.1 ms] © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 129 Setting value 1000 1500 2000 Offset Execute Send a011 000a a: Output Reply — Setting value Setting value Clearing Execute Send a012 000a OUT1 OUT3 offset Reply — OUT2 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 130: Input Settings

    — Setting value Acquire Send c006 — Reply 000a Input polar Send c00a 000a a: Input polarity Reply — Setting value Acquire Send c00b — N.O. Reply 000a N.C. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 131: Storage Settings

    000a No.of Data Send c012 aaaa aaaa: Number of saved data items Reply — Measured value: 1 to 65535 Acquire Send c013 — Profile: 1 to 8000 Reply aaaa 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 132 Specifies whether storage should be restarted after the preset number of data items are stored. Reply — Setting value Setting value Acquire Send c01f — Pause Reply 000a © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 133: Other Settings

    Out range Acquire Send a007 — In range Reply 000a Initialize Execute Send 0008 000a a: Initialization method Reply — Version Acquire Send 0009 — aaaaaaaaaaaa: Version Reply aaaaaaaaaaaa 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 134: Specifications

    32 times (with the default settings) 3 With a measurement distance of 75 mm *4 Power supply voltage: 24 VDC not including the control output load current and including the analog output © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 135: Connection Diagram

    Specifications Connection diagram 9.2.1 Input Circuit Diagram L+ (12 V … 24 V) Offset/laser off BANK1/reset BANK2/hold BANK3/trigger shield Analog ground gray Shield 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.

  • Page 136: Dimensions

    LED Indicator for Laser on (green) Cursor keys EXIT button SET button Connector for communi cation cable Connector for M12, 12-pin cable Sender area, z-axis Field of view, x-axis ß © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...

  • Page 137: Timing Charts

    Specifications Timing Charts This section explains the timing charts of Profiler 2 measurements and output. 9.4.1 Measurement The timing charts of Profiler 2 measurements are shown below. Output switching behaviour Tolerance judgment (upper and lower thresholds and hysteresis) When "Out polar" is "N.O." and "On Timing" is "Out range"...
  • Page 138 When the hold mode is “Peak” When the hold mode is “Peak,” the maximum value present while hold input is received is acquired. Sampling Sampling period period Measured value Hold Reset © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 139 • Strobe output is generated when the measured value is updated. • Input constant of external input is 150 μs (ON → OFF) and 25 μs (OFF → ON). 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 140 When "Trig action" is "Cont" This is the output operation when "Cont" is set for "Trig action". The figure shows the case when the output time is longer than the sam- pling period. © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 141 When "Trig action" is "1shot" or "Count" This is the output operation when "1shot" or "Count" is set for "Trig action". Trigger Judgment result Normal 1shot On delay 1shot2 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 142 Sampling period × 3 Tips: • It takes up to 10 ms from reset and bank input until response. • Output is indefinite while processing is in progress (sampling period x 3). © SICK AG • Subject to change without notice. • 8017035/ZMO9/2017-06-08...
  • Page 143 Specifications 8017035/ZMO9/2017-06-08 • © SICK AG • Subject to change without notice.
  • Page 144 Slovenia Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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