Siemens VersiCharge Operating Instructions Manual
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Siemens VersiCharge Operating Instructions Manual

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  • Page 2 Introduction Safety information Description Mounting / Installing / Connecting VersiCharge AC Wallbox IEC Commissioning Operation Operating Instructions Faults Maintenance and service Service & Support Disposal Technical specifications Appendix List of abbreviations 03/2021 A5E50366109-AA...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Table Of Contents

    Connecting the supply cable ....................30 Limiting the charging current ..................... 32 Connecting the communication cable ................33 Closing the charging unit ....................35 4.10 Switching on and testing....................36 Commissioning ............................ 37 VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 5 Appendix ............................. 65 Variants available for order ....................65 Accessories ........................66 Installation and maintenance schedule................67 Overview of dimensions of the VersiCharge charging unit ..........69 Quality documentation ...................... 70 List of abbreviations ..........................71 Abbreviations ........................71 Index ..............................72...

  • Page 6: Introduction

    Introduction Purpose of this documentation These operating instructions contain the information required for installing, commissioning, and operating the VersiCharge Wallbox IEC charging station. The operating instructions contain information on proper use of the charging station. WARNING Personal injury and damage to property when the information is not observed...

  • Page 7: Open-Source Software

    Siemens accepts no liability for the use of the open-source software over and above the intended program sequence, or for any faults caused by modifications to the software.

  • Page 8: Safety Information

    • Building regulations for parking lots for electric vehicles and charging stations • Guideline of the electricity supplier • Equipment and foundation statics The instructions in the documentation do not replace statutory safety instructions. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 9 Unauthorized opening of the device Risk of electric shock Only qualified personnel may open the device. Unauthorized persons risk causing considerable property damage, serious injuries, or death. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 10 The cable could block the way out and cause injuries. Furthermore, in the event of a fall, the cable may be abruptly torn out of the socket and cause damage to the vehicle and the charging station. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 11: Safety During Setup, Installation And Maintenance

    In order to avoid collisions and crushing, always ensure sufficient clearance to surrounding obstacles when setting up the charging station. There must be no objects on the ground in the working area to rule out the risk of tripping. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 12: Safety During Electrical Installation

    • Secure the working area in accordance with the "Guidelines for the safety of workstations on roads" or similar regional regulations. • Use appropriate cordoning equipment where necessary. • Always wear a safety vest when working in the area of road traffic. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 13 Before commissioning the charging unit, a skilled electrician must check whether there is condensed water in the charging unit. Remove even small amounts of condensed water before commissioning. Moisture in the charging unit can lead to electric shock. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 14: The Five Safety Rules For Electrical Work

    After finishing the work, remove the protective measures and switch the system on again: 1. Remove short-circuit 2. Remove grounding 3. Remove covers or barriers 4. Remove fuse to prevent restart 5. Switch the system back on VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 15: Safety During Operation

    Do not bend or squeeze the charging cable; do not run it over sharp edges, and use it only within the permissible temperature range. Inspect sockets and the charging cable for damage on a regular basis. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 16: Security Information

    In order to protect plants, systems, machines, and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Operators of the charging station are responsible for preventing unauthorized access to their plants, systems, machines, and networks.

  • Page 17: Safety-Relevant Symbols

    Note that a device may be exposed to electrical voltages which can be dangerous. ANSI Z535.2 Do not dispose of the old device with household waste. Follow local, national, and international regulations for disposal. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 18: Description

    Description Application The VersiCharge AC Wallbox is used for safe and reliable charging of electrically powered vehicles. Charging stations can be used both "stand-alone" and as network (parent-child architecture). Fields of application • Charging electrically powered vehicles in public and semi-public areas •...

  • Page 19: Charging Station Structure

    Description 3.2 Charging station structure Charging station structure The following figure shows the construction of the VersiCharge AC Wallbox from the front and the back. ① User interface ② Nameplate ③ Charging socket ④ Connection area protective cover ⑤ Mount point of wall bracket ⑥...

  • Page 20: User Interface Structure

    Multifunction display for charging status / RFID / time delay / error conditions ⑥ Touch button ⑦ RFID reader ⑧ Status LED Error ⑨ Status LED Charging active ⑩ Status LED Power ⑪ Status LED Vehicle connected Figure 3-2 Charging station structure VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 21: Scope Of Delivery

    6x fastening screw DIN 7996 5x40 ④ 6x dowel 8x40 ⑤ 1x securing screw ISO 14583 M3x8 ⑥ 1x ferrite core ⑦ 1x reducer cable entry ⑧ 2x RFID card Admin ⑨ 5x RFID card User VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 22: Meter

    Description 3.5 Meter Meter The VersiCharge has an integrated, MID-compliant electricity meter. The meter value is available in the VersiCharge app / Device Manager. See also Technical specifications (Page 63) Identifying the device Nameplate The nameplate is attached on the outside of the device and provides information on the device ID, serial number, and key connection data.
  • Page 23 G= prepared for ISO 15118 (upgradable) + RFID, without credit card function ⑨ A= Default color Silver Metallic Pantone 10077, Default cover ⑩ 0= Child type 1= Parent type without SIM card 2= Parent unit including SIM card preconfigured VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 24: Mounting / Installing / Connecting

    The following points described the step-by-step installation of the charging unit. Additional steps may be necessary in your location of use. These assembly instructions therefore do not claim to be exhaustive. See also Preparation before assembly (Page 24) VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 25: Preparation Before Assembly

    • Tool set for electricians • Spirit level • If applicable, Crimp and mounting tool for RJ45 plug Tools for stone wall or concrete wall: • Impact drill • Masonry drill ∅ 8 mm • Hammer VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 26: Assembly Procedure

    • Ensure that there is sufficient clearance to the surrounding obstacles when setting the load down. • Keep the working area free of objects to avoid the risk of tripping. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 27 Before starting the installation work, check that the supply cable has been disconnected from the mains and secured against restart. If damage or tampering is visible (e.g. on the enclosure, socket), do not operate the charging station. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 28 2. Align the wall bracket to the mounting surface using a spirit level. Use the wall bracket to mark the mounting holes. Figure 4-2 Drill picture 3. Put the wall bracket to one side and drill the holes in the wall. 4. Insert the dowels in the drilled holes. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 29: Requirements For The Electrical Connection

    Requirements for the electrical connection The Wallbox VersiCharge is approved exclusively for fixed installation and has no device for disconnection from the mains. The national regulations and standards must be observed during installation of the supply line. There is no integrated circuit breaker or residual current device;...

  • Page 30: Wiring Position

    Wiring position: Hook the charger into the upper and lower notch of the wall bracket. Remove protective cover: Remove the protective cover of the Wallbox by pressing the two clips upwards to obtain access to the electronics. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 31: Connecting The Supply Cable

    The charging station can be operated with 1 phase + N + PE. The specifications can be obtained from the nameplate (Page 21). Procedure DANGER Risk of electric shock When connecting the charging unit, pay attention to the five safety rules. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 32 Supply line at the terminal block Figure 4-4 Infeed of VersiCharge Wallbox 8EM1310-..0.-…. a. Tighten the nuts of the cable gland by hand to ensure a tight seal and strain relief. Use the supplied reducer for cables with 9-15 mm outer diameter. Check that the seal is sitting correctly.

  • Page 33: Limiting The Charging Current

    4.7 Limiting the charging current Limiting the charging current The rated current of the respective model (see nameplate) is set for the VersiCharge charging unit. This can be limited further using the selector switch placed on the charging controller. See the figure below.

  • Page 34: Connecting The Communication Cable

    3. Guide the cables through the sealing insert at the bottom of the device into the Wallbox. 4. Mount the required plug-in connectors. Observe the specifications of the connector manufacturer. 5. Insert the necessary connectors into the corresponding socket on the board. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 35 ON. On all devices in between, set this switch to OFF. Additional information You can find additional information on the topic of communication here (Page 41). VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 36: Closing The Charging Unit

    Lift the charger from the wiring position and close the charging station by placing the charger onto the wall bracket. Secure the charging unit against unauthorized opening with the supplied M3x8 screw. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 37: Switching On And Testing

    3. Complete the commissioning report in accordance with the regional regulations, e.g. DGUV regulation 3. Note The VersiCharge charging units are designed for continuous operation. Daily reboots (power cycle) may affect the service life of the components. VersiCharge AC Wallbox IEC...

  • Page 38: Commissioning

    Commissioning Commissioning with PC or mobile device You need an Internet connection for the integrated functions of the VersiCharge Wallbox to connect to Siemens Device Management. The connection is set up during the commissioning described here. Without an Internet connection, the VersiCharge Wallbox can be used but without the following functions: •...
  • Page 39 If you want to change network settings such as SSID and password after the charger has been successfully connected to Siemens Device Management, proceed as follows: 1. Delete the link of the wallbox with Siemens Device Management via the VersiCharge app or via https://versicharge.emobility.siemens.cloud/.

  • Page 40: Notes On Setting Up The Communication Connection

    5.2 Notes on setting up the communication connection Siemens Care Remote Service Please note: To enable the Siemens Care Remote Service, you need to register via the following website (https://emobility.siemens.cloud/register). You can find additional information about the Siemens Care Remote Service on the Internet (https://siemens.com/versicharge).

  • Page 41: Sim Card

    SIM card. This must be supplemented by the customer if required. Observe the provider's specifications for establishing a data connection. The 8EM131x-xxxxx-3xx2 parent devices are delivered equipped with a factory-fitted SIM card for the connection to the Siemens Device Management system (and also to the Siemens OCPP backend if necessary). Note that the data connection can incur costs.

  • Page 42: Overview Of Modbus, Rs485 And Ethernet

    Using the Modbus RTU protocol VersiCharge charging stations can act as Modbus devices and make real-time data available via the Modbus RTU protocol. Higher-level Modbus devices connected to the charger, e.g.

  • Page 43: Setting Communication

    The supplied RFID User cards are not released. The next section describes the management of the RFID User cards. Alternatively, authentication via Modbus controller or OCPP server is possible. Authentication can also be disabled in this way. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 44 ISO14443A Part 1–3 MIFARE Plus 1K, 2K, 4K AES, Crypto1 ISO14443A Part 1–4 MIFARE DESFire 2K, 4K, 8K AES, 3DES ISO14443A Part 1–4 MIFARE Ultralight 40, 48, 128, 144 None, 3DES ISO14443A Part 1–3 VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 45 3. Hold another User card in front of the RFID reader to release or lock user cards in the preconfigured list. Repeat this process as often as desired. 4. Hold an Admin card in front of the RFID reader to end management of RFID cards. An acoustic signal is emitted. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 46: Operation

    Charging in progress Lights up white After switch-on, the charger will go Connect PC or mobile device for commissioning to Access Point mode Flashes white No Wi-Fi reception Check the router Lights up red VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 47 Commissioning with PC or mo- bile device (Page 37). Lights up orange Charger is connected to router. Strong Wi-Fi. Lights up green Attempting to connect to Siemens Device Management Flashes blue Ready for operation (with success- ful connection and registration in Siemens Device Management)
  • Page 48 Description Action 2 h delay Wait until charging process starts. Flashes white 4 h delay Wait until charging process starts. Flashes white 6 h delay Wait until charging process starts. Flashes white VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 49: Charging

    • Grip the power plug to pull the charging cable out of the socket. Do not grip by the cable itself. • Never touch the mains plug with wet hands. • Do not connect or disconnect any cables during a thunderstorm. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 50 Status LED. You have the option of preselecting a time delay and viewing the status via the VersiCharge app. After the charging process ends, the device switches to "Ready" status (LED display (Page 19)).
  • Page 51 • The vehicle is not drawing power. – The charging unit pauses, for example, because of load management – The vehicle pauses the charging • The charging of the vehicle battery is completed. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 52 4. Remove the plug from the socket of your electric vehicle. 5. Remove the plug from the charging station. 6. Stow away the provided charging cable. To do this, follow the instructions in the manual for your vehicle. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 53: Faults

    2. Log off from Siemens Device Management 3. Wait for 5 minutes Logoff can be verified via the VersiCharge app or via the Internet (https://versicharge.emobility.siemens.cloud/). Note that the charging station must go through the commissioning process again after the factory settings are restored.

  • Page 54: Error Messages

    Turn the supply voltage off and on again. curred Flashes red Fault has occurred Error code: 001. Notify Technical Support. Lights up red Fault has occurred Error code: 002. Notify Technical Support Lights up red VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 55 Fault has occurred Error code: 004. Notify Technical Support Flashes red Fault has occurred Error code: 005. Notify Technical Support Flashes red Fault has occurred Error code: 006. Notify Technical Support Flashes red VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 56 Fault has occurred : 008. Notify Technical Support Flashes red Fault has occurred Error code: 009. Notify Technical Support Flashes red Fault has occurred Error code: 010. Notify Technical Support Flashes red VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 57 Flashes red Note Some faults are not caused by the VersiCharge, but by EV compatibility or by settings activated in the EV. Check the settings in the EV if a fault has occurred. The user can define the charging time, for example, in the settings of the electric vehicle.

  • Page 58: Maintenance And Service

    Do not use steam jets or water jets for cleaning, as they may cause moisture to infiltrate the charging station. Moisture inside the charging station poses a risk of electric shock. The manufacturer is not liable for damage resulting from improper cleaning methods. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 59 Cleaning the interior of the charging station is not normally required for regular maintenance. Only qualified personnel may clean the inside of the charging station if the situation demands (e.g. due to a dusty environment). VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 60: Maintenance

    Inspect fixed charging cables, charging plugs, and charging plug holders regularly for the following: • Damage • Wear • Contamination • Humidity The operator is responsible for safe operation. Set the inspection intervals in such a way that safe operation is always guaranteed. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 61: Diagnostic Tests

    Siemens makes software updates available as part of ongoing feature enhancements and improvements. The software updates are installed automatically. Make sure that the Internet connection is available. Also read the information about this at the Siemens Care Remote Service under Internet (https://siemens.com/versicharge). VersiCharge AC Wallbox IEC...

  • Page 62: Service & Support

    All information and extensive know-how to do with your product; technical specifications; FAQs; certificates; downloads, and manuals. • mySupport Your personal working area in Siemens Industry Online Support for notifications, support queries, and configurable documents. This information is provided by Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/)on the internet.

  • Page 63: Disposal

    10.1 Recycling and disposal Disposing of packaging The packaging of the VersiCharge contains no hazardous substances. Send the packaging for recycling in accordance with the applicable regulations in your country. Disposing of the charging station For the environmentally friendly recycling and disposal of your old device, contact a certified disposal service for electronic scrap.

  • Page 64: Technical Specifications

    8EM1310-..J..-..: Wallbox IP56, Coupler (Vehicle Plug) IP54 Degree of impact resistance according to EN 62262 IK 10 Communication and authentication Interfaces Ethernet, WiFi (Dual-Band), RS-485 Parent types 8EM1310-….-3..1 additionally GSM, 4G, LTE VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...
  • Page 65 Times for full charging Charging times depend on many variables, but mainly on the battery capacity of the vehicle. To determine the time required for full charging of the vehicle, refer to the vehicle documentation. VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 66: Appendix

    Appendix Variants available for order Overview of variants These variants of the VersiCharge Wallbox AC are available for order. Design Power Type Article number Variant with socket 7.4 kW / 230 V AC Child 8EM1310-2EH04-0GA0 7.4 kW / 230 V AC...

  • Page 67: Accessories

    A.2 Accessories Accessories Protection of persons and wiring Siemens offers residual current circuit breakers and miniature circuit breakers as accessories. The trained electrician makes the selection according to the local conditions and regulations at the place of use. The following table shows possible combinations of circuit breakers in connection with the VersiCharge variant, including rated current setting.

  • Page 68: Installation And Maintenance Schedule

    • Signs of rust on the plug pins • Accumulation of snow around the VersiCharge Contact the supplier if you notice any anomalies. Avoid accumulation of snow around the VersiCharge. Clear the area accordingly. In heavy snowfall, clear the area daily. VersiCharge AC Wallbox IEC...
  • Page 69 • Housing Commissioning with the mobile app / PC tool Check • Fault message • Backend connection (e.g. Siemens Device Management) • SIM card Cleaning Check charging sockets or charging cables • Charging cable and plug for damage Measurements acc. to DIN VDE, e.g.: •...

  • Page 70: Overview Of Dimensions Of The Versicharge Charging Unit

    A.4 Overview of dimensions of the VersiCharge charging unit Overview of dimensions of the VersiCharge charging unit Dimension drawing The following graphic shows the general dimensions of the VersiCharge charging unit regardless of the version. Figure A-1 Dimension drawing of charging unit Note that the dimensions of the charging unit with permanently installed charging cable and Type 2 plug according to IEC 62196 differ and you will need additional space.

  • Page 71: Quality Documentation

    The declaration of conformity is kept available for the competent authorities at: Siemens AG Smart Infrastructure Distribution Systems Mozartstr. 31c 91052 Erlangen, Germany These files are also available for download on the Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww) pages, under "Declaration of Conformity". VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 72: List Of Abbreviations

    Radio Frequency Identification Radio frequency technology for identification Rich Site Summary Data format for summarizing article series and message series Schlüsselweite (for wrenches) Width across flats WiFi Wireless Fidelity Specific type of WLAN VersiCharge AC Wallbox IEC Operating Instructions, 03/2021, A5E50366109-AA...

  • Page 73: Index

    Index Amperage:, 32 Safety rules for electrical work, 13 App, 37 Service plan, 67 Area of application, 17 Siemens Care Remote Service, 60 Siemens Device Management, 37 Status displays, 45 Support, 61 CE marking, 70 Charging, 49 checklist, 67 VersiCharge Configurator, 38...

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