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Azbil ACTIVAL FVY5160J0011 Specifications & Instructions

Azbil ACTIVAL FVY5160J0011 Specifications & Instructions

Flow measurement and control valve

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ACTIVAL
General
ACTIVAL
Flow Measurement and Control Valve Model
FVY5160J is a series of motorized two-way valves with
flanged-end connection. DN15 to DN80 rotary valve and
actuator are integrated in a single unit.
In combination with the functions of a control valve, Model
FVY5160J measures and controls flow rate. Model
FVY5160J thus enables to control temperature for air
conditioning by controlling chilled/hot water volume and to
measure chilled/hot water flow rate.
For such a high functionality, compact size and simple
installation of Model FVY5160J are incomparable.
Model FVY5160J communicates with a controller via SAnet
(proprietary protocol).
∗ JIS: Japanese Industrial Standards
Features
Compact and lightweight:
Rotary valve actualizes small body and light weight.
Valve and actuator integrated in a single unit.
SAnet communication:
Model FVY5160J communicates with a controller via
SAnet. Flow rate signal or position control signal is input
from the controller, and flow rate, pressure, temperature
measuring signal, and position signal are output to the
controller.
Valve for chilled/hot water control applicable to large Cv
value, high rangeability, and low leakage.
Durable actuator with low power consumption.
Flow rate control/position control operation selectable:
For flow rate control, flow characteristic is selectable
(equal percentage or linear). For position control, flow
characteristic is equal percentage.
IMPORTANT:
Do not use the data measured by Model FVY5160J for charging or dealing purposes.
Intelligent Component Series
Flow Measurement and Control Valve
(JIS 10K / FC200)
Sub-DI and sub-DO for wire saving:
Sub-DI (digital input) and sub-DO (digital output)
provided take signals, including humidifying output and
differential pressure switch of neighboring devices,
leading to wire saving.
In combination with Display Panel (optional) and the
temperature sensor for pipe surface (optional), pressure,
temperature, and flow rate can be displayed on the
Display Panel.
CE Marking certified product:
Model FVY5160J conforms to all the applicable
standards of CE Marking.
1
AB-6880
Specifications/Instructions

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Summary of Contents for Azbil ACTIVAL FVY5160J0011

  • Page 1 AB-6880 Specifications/Instructions Intelligent Component Series ™ ACTIVAL Flow Measurement and Control Valve (JIS 10K / FC200) General ™ ACTIVAL Flow Measurement and Control Valve Model FVY5160J is a series of motorized two-way valves with flanged-end connection. DN15 to DN80 rotary valve and actuator are integrated in a single unit.
  • Page 2 This product is targeted for general air conditioning. Do not use this product in a situation where human life may be affected. If this product is used in a clean room or a place where reliability or control accuracy is particularly required, please contact Azbil Corporation’s sales representative.
  • Page 3 AB-6880  CAUTION (2/2)  • All wiring must comply with applicable codes and ordinances. • Install the product in the proper position as specified in this manual.  Excessively tight connection to a pipe or improper installation position might damage the product. •...
  • Page 4 AB-6880 System Configurations For BMS (Building Management System) applicable to SAnet network, please ask our salesperson. NC-bus* ™ Infilex Model WY5117C SC-bus* ™ Infilex Model WY5122 ™ ™ Infilex Infilex ™ Model WY5206 PARAMATRIX Model WY5205 Model WY2001 ™ Infilex Model WY5110 Neopanel Neoplate Model QY7290...
  • Page 5 AB-6880 Model Numbers Model FVY5160J00XX is the model for the valve and actuator integrated into a single unit. The model number label is attached to the yoke. Base Actuator Valve Valve Actuator ⎯ ⎯ model control rating/ size/Cv Description type number signal material...
  • Page 6: Fvy5160J0041 Dn40

    AB-6880 Valve specifications Item Specification Model Two-way valve with flanged-end connection Body pressure rating JIS 10K (Max. working pressure: 1.0 MPa) End connection JIS 10K flanged-end, flat face flange (FF) Model number Nominal size Close-off ratings Size, Cv, Close-off rating FVY5160J0011 DN15 (1/2”) 1.0 MPa...
  • Page 7 AB-6880 Actuator specifications Item Specification 24 V AC ± 15 %, 50 Hz/60 Hz Power supply Power consumption 8 VA 63 ± 5 sec (50 Hz) / 53 ± 5 sec (60 Hz) Timing Position indication Pointer located at the bottom of the actuator shows the position by pointing at the value of the scale (0: close to 100: open) on back sides.
  • Page 8: Table Of Contents

    AB-6880 Measuring range and accuracy IMPORTANT: Flow measuring accuracy shown in the below is for the valve sensor measuring 7 to 17 °C and 45 to 65 °C ranges, 0.1 to 0.8 MPa pipe pressure, and 0.03 to 0.3 MPa differential pressure. Without these ranges, the flow rate measuring accuracy may lower.
  • Page 9 AB-6880 Function Function Description Data monitoring Following items can be monitored/operated from the host system (BMS) and Infilex GC/Infilex GD. Control setpoint, actual valve position, sub-DO, sub-DI, actual flow rate, set flow rate, temperature measured by the Pipe sensor, temperature measured by the valve sensor, valve inlet pressure, valve outlet pressure ∗...
  • Page 10 AB-6880 Dimensions Flow direction indication N × φh Valve sensor cable Valve sensor (in valve sensor cover) Valve size Weight φC (mm) φD (mm) φh (mm) Model number H (mm) (mm) L (mm) (mm) t (mm) (DN) (kg) FVY5160J001X FVY5160J002X FVY5160J004X 82.5 10.0...
  • Page 11 AB-6880 Parts Identification Valve details Top cover Top cover Terminal cover Actuator Knockout hole Terminal cover Yoke Pointer Joint O-ring Gland Gland packing Bonnet Valve body Stem Seat ring Spring Plug Heat insulation Figure 3. Parts identification: Valve details Actuator details (LEDs and terminals) Rotary switch Operation status LED (1) Connector for the Pipe sensor...
  • Page 12: C (Factory Preset)

    AB-6880 Installation Precautions for installation  CAUTION • Installation and wiring must be performed by qualified personnel in accordance with all applicable safety  standards. • Install the product in the proper position as specified in this manual.  Excessively tight connection to a pipe or improper installation position might damage the product. •...
  • Page 13 AB-6880 Installation location  CAUTION • Do not use the product in an atmosphere containing oxidizing gas, explosive gas, etc.  Doing so might damage the actuator, valve, or their components. • Do not install the product nearby a steam coil or a hot-water coil. ...
  • Page 14 AB-6880 Mounting position Model FVY5160J can be mounted in any position ranging from upright to sideways (90° tilted). Note that Model FVY5160J must be installed with the valve sensor vertically positioned above the valve body when being tilted. It is also installable on the vertical upflow pipe.
  • Page 15 AB-6880 Factory preset position The actuator shaft is positioned at 100 % (in fully open position) for shipment. The shaft is thus completely turned clockwise, and the pointer points at ‘100’. (See Fig. 7.) Pointer Figure 7. Pointer position for shipment Manually opening/closing valve IMPORTANT: •...
  • Page 16 AB-6880 Wiring  WARNING •  Before wiring, be sure to turn off the power to the product. Failure to do so might cause electric shock. • Detach the terminal cover only when wiring the product. Before detaching the terminal cover, be sure to turn off the ...
  • Page 17 • Waterproof the wiring port. - For cable connection, use a water-proof connector. Following is the recommended parts Azbil Corporation supplies. Seal connector: Part Nos. 83104346-003 (for φ7 to φ9mm wire), 83104346-004 (for φ9 to φ11mm wire) ∗ Refer to Installation Manual of Intelligent Component Series for SAnet Communication (AB-6713) for detailed seal connector connection.
  • Page 18 AB-6880 Wires connection procedure: Pipe sensor / Display Panel 1) Pass the 3-core cable of the Pipe sensor through the actuator port for the Pipe sensor. Pass the 4-core cable of Display Panel through the actuator port for Display Panel. 2) Strip the lead wire sheath.
  • Page 19 To set the address with service pin switch or based on SAnet ID, Azbil Corporation’s engineering tool (Data Setter or PC-MMI) is required. Set the address in either way according to your availability.
  • Page 20 AB-6880 Table 1. Basic address setting of this product and other Intelligent Component Series devices Add. Device Sub-DO/AI Sub-DI Outdoor air damper Exhaust air damper Return air damper Switch damper of total heat exchanger for outdoor air Switch damper of total heat exchanger for exhaust air Chilled/hot water valve / Chilled water valve Filter alarm Hot water valve (Chilled water valve*)
  • Page 21 AB-6880 LED Indication Operating status is indicated by 1 LED, and flow status is indicated by 4 LEDs. There are 6 flow status indications, including 5 volumetric flow and 1 backflow indications. 1 operating status LED 1 2 3 4 4 flow rate status LED Figure 18.
  • Page 22 Visually inspect the fluid leakage of the valve and the actuator operations every six months. If any of the problems described in Table 4 are found, take corresponding actions shown in the table. If your problem is not solved by the corresponding action, please contact Azbil Corporation near you. Table 3. Inspection items and details...
  • Page 23 AB-6880 Table 4. Troubleshooting Problem Part to check Action Fluid leaks from the flange face. Loosened flange bolts Tighten the flange bolts. Gasket on the flange face Replace the gasket. Misaligned piping Redo piping. ⎯ Fluid leaks from the gland part. Consult with our salesperson/serviceperson.
  • Page 24 AB-6880 ACTIVAL is a trademark of Azbil Corporation in Japan or in other countries. KPEV is a registered trademark of Furukawa Electric Co., Ltd. Specifications are subject to change without notice. Building Systems Company 1-12-2 Kawana, Fujisawa, Kanagawa 251-8522 JAPAN http://www.azbil.com/...