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General
ACTIVAL + Model FVY5160J is a series of motorized
two-way valves with flanged-end connection. DN15 to DN80
rotary valve and actuator are integrated in a single unit.
In combination with the functions of a control valve, Model
FVY5160J measures and controls flow rate. Model
FVY5160J thus enables to control temperature for air
conditioning by controlling chilled/hot water volume and to
measure chilled/hot water flow rate.
For such a high functionality, compact size and simple
installation of Model FVY5160J are incomparable.
Model FVY5160J communicates with a controller via SAnet
(proprietary protocol).
JIS: Japanese Industrial Standards
Features
Compact and lightweight:
Rotary valve actualizes small body and light weight.
Valve and actuator integrated in a single unit.
SAnet communication:
Model FVY5160J communicates with a controller via
SAnet. Flow rate signal or position control signal is input
from the controller, and flow rate, pressure, temperature
measuring signal, and position signal are output to the
controller.
Valve for chilled/hot water control applicable to large Cv
value, high rangeability, and low leakage.
Durable actuator with low power consumption.
Flow rate control/position control operation selectable:
For flow rate control, flow characteristic is selectable
(equal percentage or linear). For position control, flow
characteristic is equal percentage.
IMPORTANT:
Do not use the data measured by Model FVY5160J for charging or dealing purposes.
Intelligent Component Series
(JIS 10K / FC200)
Sub-DI and sub-DO for wire saving:
Sub-DI (digital input) and sub-DO (digital output)
provided take signals, including humidifying output and
differential pressure switch of neighboring devices,
leading to wire saving.
In combination with Display Panel (optional) and the
temperature sensor for pipe surface (optional), pressure,
temperature, and flow rate can be displayed on the
Display Panel.
CE Marking certified product:
Model FVY5160J conforms to all the applicable
standards of CE Marking.
© 2010-2020 Azbil Corporation. All Rights Reserved.
1
AB-6880
Specifications/Instructions
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Table of Contents
Related Manuals for Azbil ACTIVAL+ Intelligent Component Series
Summary of Contents for Azbil ACTIVAL+ Intelligent Component Series
- Page 1 For flow rate control, flow characteristic is selectable (equal percentage or linear). For position control, flow characteristic is equal percentage. IMPORTANT: Do not use the data measured by Model FVY5160J for charging or dealing purposes. © 2010-2020 Azbil Corporation. All Rights Reserved.
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Page 2: Safety Instructions
When piping this product, be sure there is no please contact Azbil Corporation’s sales representative. foreign matter in the pipes. Azbil Corporation will not bear any responsibility for the If foreign matter remains in the pipes, the product results produced by the operators. may break down. -
Page 3: System Configurations
AB-6880 IMPORTANT: This product is applicable only to chilled/hot water control. If the product is used to control any other medium such as brine or air, flow rate cannot be measured or controlled. Install the valve so that the flow direction of process fluid agrees with the arrow indicated on the valve body. If the flow direction is opposite to the arrow, correct measurement and control of flow is not assured. -
Page 4: Model Numbers
AB-6880 Model Numbers Model FVY5160J00XX is the model for the valve and actuator integrated into a single unit. The model number label is attached to the yoke. Base Actuator Valve Valve Actuator model control rating/ size/Cv Description type number signal... -
Page 5: Valve Specifications
AB-6880 Specifications For weight, refer to the table shown in the section Dimensions. Valve and actuator (as a single unit) specifications Item Specification Rated operating condition Transport/storage conditions (packaged* Environmental conditions -20 C to 50 C -20 C to 70 C Ambient temperature* (Do not allow process fluid to freeze.) Ambient humidity... -
Page 6: Actuator Specifications
AB-6880 Actuator specifications Item Specification 24 V AC 15 %, 50 Hz/60 Hz Power supply Power consumption 8 VA 63 5 sec (50 Hz) / 53 5 sec (60 Hz) Timing Position indication Pointer located at the bottom of the actuator shows the position by pointing at the value of the scale (0: close to 100: open) on back sides. -
Page 7: Measuring Range And Accuracy
AB-6880 Measuring range and accuracy Item Specification Flow rate measuring Setting range Model number Nominal size Cv value Max. setting flow rate FVY5160J0011 DN15 (1/2”) 10 l/min FVY5160J0012 DN15 (1/2”) 25 l/min FVY5160J0013 DN15 (1/2”) 60 l/min FVY5160J0021 DN25 (1”) 100 l/min FVY5160J0022 DN25 (1”) - Page 8 AB-6880 Function Function Description Data monitoring Following items can be monitored/operated from the host system (BMS) and Infilex GC/Infilex GD. Control setpoint, actual valve position, sub-DO, sub-DI, actual flow rate, set flow rate, temperature measured by the Pipe sensor, temperature measured by the valve sensor, valve inlet pressure, valve outlet pressure ...
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Page 9: Parts Indication
AB-6880 Parts Indication Valve details Top cover Top cover Terminal cover Actuator Knockout hole Terminal cover Yoke Pointer Joint O-ring Gland Gland packing Bonnet Valve body Stem Seat ring Spring Heat insulation Plug Figure 3. Parts identification: Valve details ... -
Page 10: Notes For Installation
AB-6880 Installation WARNING When handling or transporting any heavy product (more than 18 kg), carefully move the product with a hand truck or the like, or with 2 or more people. Careless lifting or accidental dropping of the product may result in injury or product damage. ... -
Page 11: Mounting Position
AB-6880 Mounting position Install the valve so that fluid flows in the direction pointed by the arrow on the valve body, and keep the valve orientation as described below. Orientation of the actuator cannot be changed. The product can be mounted with any position from upright to sideways (max. 90-degree inclination) and flow direction is from bottom to top. - Page 12 AB-6880 3) Fully open the valve and flush it out with the maximum flow rate. When fluid flows for the first time, it is to clean out the foreign substances and refuse in the pipes. The valve is set to fully open when it is shipped from the factory. ...
- Page 13 AB-6880 Manually opening/closing valve IMPORTANT: Before opening or closing the valve manually, turn off the power. If the valve is manually opened or closed while the power 24 V AC active, the actuator may break down. Do not manually open or close the valve more than 100 % or less than 0 % scale. 1) Turn off the power.
- Page 14 AB-6880 IMPORTANT: Model FVY5160J is designed for 24 V AC power supply voltage. Do not apply any other power voltage (e.g., 100 V AC, 200 V AC) to Model FVY5160J. To prevent damage, cover the terminals except when connecting/disconnecting wires. ...
- Page 15 AB-6880 4) Separate sub-DO line from SAnet and sub-DI lines. Do not lead the sub-DO line through the wiring port (knockout hole) for SAnet and sub-DI lines since the sub-DO line may generate noise. SAnet 5-core Joint box 2-core 3-core SAnet...
- Page 16 AB-6880 Wires connection procedure: Pipe sensor / Display Panel 1) Pass the 3-core cable of the Pipe sensor through the actuator port for the Pipe sensor. Pass the 4-core cable of Display Panel through the actuator port for Display Panel. 2) Strip the lead wire sheath.
- Page 17 To set the address with service pin switch or based on SAnet ID, Azbil Corporation’s engineering tool (Data Setter or PC-MMI) is required. Set the address in either way according to your availability.
- Page 18 AB-6880 Table 1. Basic address setting of this product and other Intelligent Component Series devices Add. Device Sub-DO/AI Sub-DI Outdoor air damper Exhaust air damper Return air damper Switch damper of total heat exchanger for outdoor air Switch damper of total heat exchanger for exhaust air Chilled/hot water valve / Chilled water valve Filter alarm Hot water valve (Chilled water valve*)
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Page 19: Led Indication
AB-6880 2) Turn the rotary switch to the desired position (See Table 2.), using a precision slotted screwdriver. Table 2. Operations in the manual operation mode Rotary switch scale Operation Restart (to go back to the normal operation mode). Cancel forced open/close. Fully close (in 0 % position). -
Page 20: Maintenance
Visually inspect the fluid leakage of the valve and the actuator operations every six months. If any of the problems described in Table 4 are found, take corresponding actions shown in the table. If your problem is not solved by the corresponding action, please contact Azbil Corporation near you. - Page 21 AB-6880 Table 3. Inspection items and details Inspection item Inspection interval Inspection detail Visual inspection Semiannual Fluid leakage from the gland and the flange face Loosened bolts Valve and actuator damages Operating status Semiannual Unstable open/close operation ...
- Page 22 AB-6880 This blank page was added for page layout purposes.
- Page 23 AB-6880 This blank page was added for page layout purposes.
- Page 24 AB-6880 ACTIVAL and ACTIVAL + are trademarks of Azbil Corporation in Japan or in other countries. KPEV is a registered trademark of Furukawa Electric Co., Ltd. This product complies with the following Electromagnetic Compatibility (EMC). EMC: EN61000-6-2, EN55011 Class A Specifications are subject to change without notice.
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