Part 2: Plug Assembly Step 1: Shielded wire stripping the jacket. Item Cutting Length 21±0.5mm Step 2: Assembly the rear shield ring (Part 6). Part 6 Step 3: Cutting shield wire. Item Cutting Length 9±0.5mm...
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Step 4: Fold back shielding wires onto the rear shield ring. Step 5: Install the Rear Cover (Part 8) and the Rear Grommet (Part 7) in sequence. Mylar Part 7 Part 7 Step 6: Remove film layer, stripping insulation. Item Cutting Length 10.5±0.5mm Step 7:...
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Step 9: Install heat shrink tubing to the area where crimping contact and wire. Amphenol P/N: CH53X-005-09A ( Part 4) Notes: Don't let the shrink tubing cover the braid wire Tooling: Heat gun as shown in picture Recommended heat shrink tubing spec: Without hot melt adhesive...
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Step 10: Repeat steps 7 and 8 and 9 to assemble another contact assembly. Step 11: Pull one of the wires out and load. Crimp the Rear Shield (Part 5). Recommended crimp length is 3.5±0.5mm length: 24.2 - 25.5mm Recommended crimp Recommended Min.
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Step 13: Assembling Collar (part 2) , and Straighten two cable. Part 2 Step 14: Insert the crimped terminal into the Plug shell assembly ( Part 1) one by one. Note that the plane A of the shield and the plane B of the shell are parallel. Flat B Flat A Part 1...
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Step 16: lnstall the Rear Cover (Part 8). The rear cover buckle should snap-fit with the main housing shell. Step 17: Requirements for electrical performance testing. Notes: Need to do lnsulation Resistance and DWV test after cable assembly lnsulation Resistance test: 850V DC, 100MΩ Min, 60s DWV test: 2500V AC, leakage current ≤...
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Part 3: Receptacle Package Contents Package Contents Receptacle shell assembly (1PCS) Collar (2PCS) Pin contact assembly (2PCS) HVIL socket contact (2PCS) Recommended unshielded wire specification Insulation Recommended Min. Wire Size Diameter (mm) Cable Pullout Force (N) 16 mm 8.1±0.2 1400 25 mm 10.2±0.2 1900...
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Step 3: lnstall heat shrink tubing to the area where crimping contact and wire, Then assemble the Collar. Amphenol P/N: CH53X-O05-09A Tooling: Heat gun as shown in picture Recommended heat shrink tubing spec: With hot melt adhesive Excellent sealing and insulation properties Shrink ratio: 2:1 Operating temperature: -55~150°C...
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Step 4: lnsert the contact with cable assembled into the plug shell, the collar snapped into the shoulder of the hole. Repeat step 1-4 for another port. Step 5: HVIL wire cutting and stripping the jacket(Recommended use the 20AWG cable). Item Cutting Length 3.5±0.5mm...
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Step 7: lnsert the HVIL contact and cable assembly into the plug shell assembly. Step 8: Repeat step 6-8 for another port.
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