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AI-8
CONNECTOR INSTALLATION INSTRUCTIONS
Wind-Lok Series

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Summary of Contents for Amphenol Wind-Lok Series

  • Page 1 AI-8 CONNECTOR INSTALLATION INSTRUCTIONS Wind-Lok Series...
  • Page 2: Product Composition

    Part 1: Product Composition Plug Package Contents Plug assembly O-Ring Front insert Contact assembly Rear insert Retaining ring Adapter Cable gland Receptacle Package Contents Receptacle assembly O-Ring Front insert Contact assembly Rear insert Retaining ring Adapter Cable gland...
  • Page 3: Parts Identification

    Parts Identification The pin insert can only be mutually matched with the pin contact, and the socket insert can only be mutually matched with the socket contact. The two can not be confused and installed! Pin insert Pin contact Socket insert Socket contact...
  • Page 4: Product Assembly

    Part 2: Product Assembly Step 1: Stripping Figure 1 As shown in figure 1, cut the cable according to the stripping length specified by the contact in Table 1. When cut- ting, ensure that the cut surface of the insulation layer is flush, the cable isnot damaged, and the cut surface of the cable is flush;...
  • Page 5 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND SIZE CAGE CODE DOCUMENT NUMBER SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR THIRD ANGLE PROJECTION ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES Next Assembly WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP. SCALE: 2:1 REF: SHEET 1 OF...
  • Page 6 Through direction Figure 4 Groove Figure 5...
  • Page 7 Part 3: Assembly of Gland with EMI Function As shown in Figure 6 is the M50 gland with EMI function. During the connector installation, the shielding layer needs to be cut for the second part of the first step of stripping. The cutting length of the shielding layer is reserved 15mm to ensure that the shielding layer can contact the reed of the gland, as shown in Figure 7 below.
  • Page 8 Appedix 1: Wind-Lok Coding Logic Wind-Lok Code Logic WL: Wind-Lok Connector 7: Shell Key Rotation N: 180o Normal Rotation, Slotted Plug Shell 1: Contact Style W: 120o Alternate Rotation, Slotted Plug Shell C: Crimp Contact X: 90o Alternate Rotation, Slotted Plug Shell Y: 210o Alternate Rotation, Slotted Plug Shell 2: Shell Style J: 360o Rotation, No Keyways...
  • Page 9 Appedix 2: Recommended Crimping Tools KLAUKE HK60/22 Cross Section MM² Crimp Die Part Number R22120 R22150 R22185 R22240 R22300 ElPRESS V1311 or V1311C Cross Section MM² Crimp Die Part Number CAT 5 Crimp Die Part Number CAT 6 13B25 13B27 13B27 13B30 13B32...
  • Page 10 GREENLLE HK06FT Crimp from 24SQMM (AWG4) up to 400SQMM (750MCM) –Die is Included with Tool.
  • Page 11 Appedix 3: Recommended Torque for Connector Accessories 1. Recommended Torque for Adapter Connector Size Thread at A Recommended Torque (N . M) 1.8750-16UN 15.81-16.94 2.3125-16UNS 20.32-21.45 2. Torque at the Gland No EMI Gland Thread A (N . M) B (N . M) A (N .
  • Page 12 Appedix 4: Recommended Tightening Tools for Adapter Strap Wrench Daniels Part No. BT-BS-601 Torque Wrench Daniels Part No. BT-ST-751 Appedix 5: Version Information Version Description Date Initial Release 2021/5/25...