Cascade iForks User Manual
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Cascade iForks User Manual

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iForks
服 务 热 线

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Summary of Contents for Cascade iForks

  • Page 1 SER MANUAL iForks 服 务 热 线...

  • Page 2: Table Of Contents

    Warnings & Safety Measures Parts List System Setup Installation the iForks Locking the iForks Installing the Indicator Placing Battery packs in the iForks Switching on the iForks Switching on the Indicator Switch off the System Changing Batteries Low Battery Indication iForks...
  • Page 3 ONTENTS Safe Operation and Maintenance Page (OSHA Regulations) Warranty...

  • Page 4: Warnings & Safety Measures

    This manual describes the installation and use of the iForks. Read this manual carefully. The installer must be informed of the contents of this manual. Follow the contents of the manual precisely. Always do things in the correct order. This manual should be kept on a safe and dry place. In case of damage or loss the user may request a new copy of the manual from Cascade RAVAS.

  • Page 5: Parts List

    描述 零件号 零件号 零件号 零件号 零件号 PART NO. PART NO. PART NO. PART NO. PART NO. DESCRIPTION 23A-WFE-A001 23A-WFE-A005 23A-WFE-A007 23A-WFE-A013 23A-WFE-A015 iForks Assembly,Pair 6151321 6155378 6155379 6151325 6155380 Fork Cover L=1219mm L=1372mm L=1524mm L=1829mm 序列号 数量 (48 in.) (54 in.) (60 in.)
  • Page 6 描述 零件号 零件号 零件号 零件号 零件号 PART NO. PART NO. PART NO. PART NO. PART NO. DESCRIPTION 23A-WFE-A501 23A-WFE-A505 23A-WFE-A507 23A-WFE-A513 23A-WFE-A515 iForks Assembly,Pair 6151321 6155378 6155379 6151325 6155380 Fork Cover L=1219mm L=1372mm L=1524mm L=1829mm 序列号 数量 (48 in.) (54 in.) (60 in.)
  • Page 7 (60 in.) (72 in.) 描述 零件号 零件号 零件号 零件号 PART NO. PART NO. PART NO. PART NO. DESCRIPTION 23A-WFE-A623 23A-WFE-A631 23A-WFE-A639 23A-WFE-A653 iForks Assembly,Pair 6155590 6156739 6156740 6156741 Fork Cover 公共件 Common Parts 序列号 数量 零件号 描述 序列号 数量 零件号 描述...

  • Page 8: System Setup

    YSTEM SETUP Installing the iForks Locking the Forks The standard forks must be taken from the carriage. The iForks are placed on the carriage. Installing the Indicator ： Find a suitable position for the indicator: Installation of the indicator bracket & support 1 At the cabin’s roof.

  • Page 9: Placing Battery Packs In The Iforks

    3 Click the battery packs into the battery holders. 4 Push the locking clips down to secure the battery packs. Switch on the forks by pressing the blue buttons on both battery pack holders. The blue LED's on the iForks will start blinking automatically.

  • Page 10: Switching On The Indicator

    YSTEM SETUP Switching on the Indicator ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 按完5秒钟后，显示器显示重量值。 5 sec. Start up the indicator. Press the on/off key. Weigh! Switching off the System 8秒钟。 8 sec. ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 3秒钟。...

  • Page 11: Changing Batteries

    When the voltage level of the battery packs is running low, the low bat indicator will light up and the pointer of the relating fork - "F1", "F2" or both - will start blinking in the display. The blue LED's on the relating fork will start blinking very slowly (twice every 10 sec). The iForks will switch off automatically after 10 minutes.

  • Page 12: Changing The Ifork Battery Packs

    HARGING BATTERIES Changing the iFork Battery packs M3×25 Take out both battery packs Change the D-Cells inside the battery packs A Remove the 6 Phillips-head screws M3 x 25. B Remove the top housing of the battery pack. C Take out the D-cells.
  • Page 13 HARGING BATTERIES Replace the battery packs of the iForks M3×25 5 若电池是可充电式的，可对其 Place 4 full D-cell batteries in each batterypack. Replace the top housing of the battery Charge the rechargeable battery packs (option). pack and tighten the 6 Phillips-head screws M3 x 25 (not to tight).

  • Page 14: Changing The Indicator Batteries

    HARGING BATTERIES Changing the Indicator Batteries As standard, the indicator is equipped with 4 AA batteries. Optionally the power supply of the indicator can be wired from the truck's batteries. This has to be ordered separately because the indicator has to be supplied with the appropriate voltage converter of voltage stabilizer board. ID CODE TOTAL KG/LB...

  • Page 15: Accurate Weighing

    Accurate Weighing 3-5分钟 3-5 min. After 3 to 5 minutes the load cells have reached the operational temperature. Don't lift loads before the zero-point correction has been executed. -10℃, 15°F 40℃, 105°F Min. -10° C,15° F Max. 40° C,105° F...

  • Page 16: Check Zero Reading Before Weighing

    Check Zero Reading before Weighing ID CODE TOTAL KG/LB >0< Check the zero reading before each weighing! Before each weighing it is necessary to check if the system in without a load and does not make contact with other obstacles When de indicator doesn't show automatically the zero, then a manual zero correction has to be done by pressing short on the key: >0<...

  • Page 17: Establish Bluetooth Communication And Weight

    显示器电源 Indicator will display after opening 5 sec. Switch on the iForks: press the blue button below both battery packs. 货叉电源 Switch on the iForks: press the blue button below both battery packs. ID CODE TOTAL KG/LB ID CODE TOTAL...

  • Page 18: Auto Shut-Off Indicator

    Auto Shut-off Indicator 20 Sec. ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 2 min. No action! Countdown starts: Press any key during to cancel auto-shut-off and go back to the weighing mode. ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 显示器显示“关闭”字样。...

  • Page 19: Auto Shut-Off Iforks

    TOTAL KG/LB 2 hour No weighing! - 货叉系统关闭 - 显示器关闭 - iForks off - Indicator off ID CODE TOTAL KG/LB Restart the indicator: Press the on/off key. 货叉系统 Switch on the iForks: Press the blue button below both battery packs.

  • Page 20: Indicator Functions

    Display Functions Indicator Functions the weighing system (including load) is stable the weight shown is negative ID CODE TOTAL KG/LB the weight shown is within the zero range ZERO the display is showing the net weight displayed weight shown is in range 1 (option multi range) displayed weight shown is in range 2 (option multi range) displayed weight shown is in range 3 (option multi range) Fork 1 / setpoint 1 is activated ( option relay output)

  • Page 21: Key Functions

    Key Functions Each key has 2 operational and one entry function. Value entering function (entry mode) Standard function (Short key press) Special function (long key press) ID代码 ID CODE Zero setting Code entry Enter Automatic tare Pre-set tare Decr TOTAL Check subtotal and print total Incr Print weight and add to the total...

  • Page 22: Error Messages

    Put the forks into horizontal position Forks are out of level(only legal for trade version) ErrCs Problem with correction sensor Contact the Cascade Service department Battery of indicator is empty Replace the 4 AA batteries Battery of fork 1 is empty...

  • Page 23: Net / Tare / Gross Weight

    Net / Tare / Gross Weight EXPLANATION: Net(1) + Tare(2) = Gross(3) Net Weighing: Automatic Tare ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB The indicator is set to zero. The "NET" pointer shows that the tare weight is activated. >T<...
  • Page 24 Net Weighing: Automatic Tare (continued) 加上1000kg的货物 ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 1000 按下“>T<”键 The display shows the net value of the weighed load. ID CODE TOTAL KG/LB 1000 The gross weight is displayed again.

  • Page 25: Net Weighing: Manual Tare-Pt

    Net weighing:Manual Tare-PT ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 1000 3 sec Press the up or down key until the desired value is reached 键3秒 25kg 1000kg Press the PT key 3 sec. ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB ID CODE...
  • Page 26 PT键 Net Weighing: Manual Tare–PT (continued) 1000kg ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 1000 显示器显示数值为“0” The "NET"pointer lights up ID CODE TOTAL KG/LB 1000 货叉系统 When the iForks are completely unloaded, the tare value is displayed negatively. 将托盘拿走...
  • Page 27 Net Weighing: Manual Tare–PT (continued) ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB The gross weight is displayed again.

  • Page 28: Adding And Reset

    Adding and Reset ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB Press the TOTAL key to the total weight. “ ” add the weight load to If a printer is installed, a printout will be made. The gross, net and tare weights are printed.
  • Page 29 Adding and Reset ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB 3秒钟可 3 sec. 对部分数值进行求和。 The subtotal can be checked by pressing the TOTAL key for 3 sec. 3 sec. TOTAL RESET TOTAL & PRINT KG/LB RESET TOTAL...

  • Page 30: Kg-Lb Switch

    KG – LB Switch ID CODE TOTAL KG/LB ID CODE TOTAL KG/LB KG/LB 5 sec. 1000公斤 “2205 ”...

  • Page 31: User Settings

    User Settings ID CODE TOTAL KG/LB 10 sec. The user menu can be entered by pressing the TOTAL key for 10 sec. These user settings can be changed if desired. See next pages. EXIT & SAVE 按住3 3 sec. Back to weigh mode EXIT without SAVING Back to weigh mode...
  • Page 32 User Settings (continued) Set the auto shut-off time indicator (delay time in minutes) 0表示显示器始终开启 0 min = indicator always on Set backlight (intensity in %) 0代表关闭 0 % = backlight off...
  • Page 33 User Settings De-activate Com Port 1 It is not possible to de-activate Com Port 1 for iForks De-activate Com Port 2...

  • Page 34: Periodic Maintenance

    ERIODIC MAINTENANCE 2000 2000 FORK LOWER HOOKS, CARRIAGE Wear Gauge 209560 209561 UPPER CARRIAGE BAR 2000-Hour After 2000 hours of truck operation, forks in use shall be inspected at intervals of not more than 12 months (for single shift operations) or whenever any defect or permanentdeformation is detected.
  • Page 35 AFE OPERATION AND MAINTENANCE (OSHA REGULATIONS) OSHA OSHA1910. 178) 警告： OSHA1910.178 ANSI B56.1-1969 (5i) (5ii) (a)(2) (5iii) (a)(2) 1972 2 15 ANST ANSI B156.1-1969...
  • Page 36 AFE OPERATION AND MAINTENANCE (OSHA REGULATIONS) (10) (7i) 10º (7iii)
  • Page 37 AFE OPERATION AND MAINTENANCE (OSHA REGULATIONS) Standard for Powered Industrial Trucks, Part II,ANSI B56.1- WARNING:The safe operation and maintenance of industrial 1969",except for vehicles intended primarily for earth moving trucks is regulated by Occupational Safety and Health(OSHA) or over -the-road hauling.. regulations 1910.178 and American National Standards (l)Operator Training Institute(ANSI)Safety Standard for Powered Industrial...
  • Page 38 AFE OPERATION AND MAINTENANCE (OSHA REGULATIONS) (6) A safe distance shall be maintained from the edge of ramps or load engaging means elevated shall be prohibited except to platforms while on any elevated dock or platform or freight pick up a load.An elevated load shall not be tilted forward car.Trucks shall not be used for opening or closing freight doors.
  • Page 39 ARRANTY “ ” “ ” 4000 1000 “ ”...
  • Page 40 ARRANTY 40088 57315 2013 9 24 Version No.: Cascade Xiamen 2013...
  • Page 41 1000 hours of operation, whichever terminates first alternatively. Within the policy, "Warranty" means Cascade Xiamen will repair or replace, at its option, any part that a Cascade Xiamen itself or authorized inspection reveals to be defective in materials or workmanship.
  • Page 42 ON THE FACE OF CASCADE XIAMEN'S ORDER ACKNOWLEDGEMENT. If the end user customer would like to know more about Cascade Xiamen product or the relevant aspects of installation and service, please firstly consult with the forklift truck OEM or its Dealer who sold the product.
  • Page 43 Cascade Xiamen Forklift Truck Attachment Co., Ltd 361026 No.668 Yangguang Road, Haicang, Xiamen, Fujian ,361026 P.R China /Tel: 0592-6512570 /Fax: 0592-6512571 Cascade Xiamen reserves the rights to make change without notice. 1210989 R1 xm cn 04/2015...

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