INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Super Star carefully as they have safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part. These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots.
Page 5
SPECIFICATIONS SUPERSTAR WEIGHTS AND DIMENSIONS Length 64" (1.63 m) Width 57" (1.45 m) Height 47" (1.19 m) Wheel Base 41" (1.04 m) Weight 950 lbs. ( 451 kg) SOUND LEVEL At Ear Level 84 dB ENGINE Make Briggs and Stratton Vanguard Model# 305447 Type / Spec#...
MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual. LUBRICATION Use No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Super Star has three grease fittings.
Page 7
MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires should be 8 psi (0.54 bar). Improper inflation will reduce tire life considerably. ENGINE Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher"...
Page 8
MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Turn machine off and remove key. 2. Block one of the other wheels. 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5. Remove nuts. Remove wheel. 5.
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
END USER’S SERVICE CHART Duplicate this page for routine use. For the week of: Maintence Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Check the condition of the air filter Clean the engine cooling fins.
ADJUSTMENTS RAKE LIFT CYLINDER Completely lower Rake Lift. Remove the clevis pin (A). Twist lift linkage (C) so clevis pin end of cylinder extension lines up with holes in attachment lift arm. Replace clevis and cotter pins. Raise and lower Rake Lift to check for proper clearance. When the rear rake attachment is lowered while the machine is in forward motion, the forward speed of the machine will slow drastically.
Page 12
ADJUSTMENTS (CONTINUED) PARK BRAKE The park brake is located on the right hand side of the machine and operates a brake on the right rear wheel. Push lever forward to en- gage and pull back to disengage. To adjust turn the knob on the end of the handle. For further adjust- ment you may turn the yokes (A) clockwise to tighten and counter clockwise to loosen.
WHEEL CREEP WHEEL ‘CREEP’ ADJUSTMENT ‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedures to stop this motion. 1. Lift up and support machine so all wheels are off the ground and can turn freely.
Page 14
WIRING DRAWING Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
MAIN PARTS COMMON LIST REF# PART# DESCRIPTION QUANTITY 42-813 Foot Pedal 42-780 Floor Panel (fiberglass) 42-767 Right Floor Mat 42-768 Left Floor Mat 12-017 Hour Meter 27-055 Hinge 42-595 Main Frame (3WD) 42-605 Main Frame (2WD) 42-161 Knobby Tire and Wheel 42-161-01 Tire 22 x 11 - 10 Knobby Type 42-161-02...
LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-769 Oil Tank Bracket HB-516-18-100 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut - 18 42-076-01 Band 42-076-02 42-076 Air Cleaner 42-076-03 Replacement Filter 13-603 Air Cleaner Base (comes with engine) 18-123 Hose Clamp 8959-26...
Page 29
GAS TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-814-02 42-814-01 Tether 50-081 Rubber Bumper HNFL-38-16 Flange Whiz Lock Nut - 16 42-814 Gas Tank (includes all * items) 42-770 Right Tank Support HB-38-16-200 Bolt - 16 x 2 HW-38 Washer HNFL-38-16 Flange Whiz Lock Nut - 16...
13-729 2-BANK HYDRAULIC VALVE PARTS LIST REF # PART # DESCRIPTION QUANTITY 78-415-01 Body (complete with spacer and check valve) 78-415-02 Spool HDM10 78-415-03 O-Ring Seal 78-415-04 Flanged Washer HDM10 78-415-05 Spacer 78-415-06 A Type Spool HDS11 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11...
Page 46
76-238 FRONT WHEEL MOTOR DRAWING (14.5 CI)
Page 47
76-238 FRONT WHEEL MOTOR PARTS LIST (14.5 CI) REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 76-238-03 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched...
Page 49
13-615REAR WHEEL MOTOR (7.5 C.I.) PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 13-615-05 Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) Inner Seal 13-032-27 Thrust Bearing 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 13-615-03 Drive Link Ring Seal 13-032-31 Manifold...
Page 51
42-002 REAR WHEEL MOTOR PARTS LIST (8.0 C.I.) REF # PART # DESCRIPTION QUANTITY Water & Dirt Seal 42-002-01 Service Housing Assembly 42-002-02 Thrust Bearing 42-002-03 Inner Bearing 42-002-04 Drive Link Ring Seal 42-002-05 Manifold 42-002-06 Commulator Assembly (matched set) 42-002-07 End Cap 42-002-08...
Bottom Seat Panel 25-298 Decal, Warning Hot Bottom Seat Panel. Oil Filter Bracket 25-337 Decal, Speed Boss Hang from Steering 25-373 Decal, Smithco Star Nose Cone 25-349 Decal, Foot Pedal Right Side Nose Cone 25-352 Decal, By-Pass Valve Hang Tag...
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 15-165-01 Air Filter Element with Pre-Cleaner Briggs and Stratton# 5050 42-076-03 Air Filter Element Fender Mounted 50-403 Fuel Filter 13-531 Engine Oil Filter Briggs and Stratton# 492932 SEAL KITS 13-615 & 76-238 Wheel Motors 14-080 Seal Kit 13-729...
30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
Page 57
Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.
Need help?
Do you have a question about the Super Star 42-001-D and is the answer not in the manual?
Questions and answers