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Smithco 200D220 Parts & Service

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Parts & Service
Spray Star 2000D
Model 20-700-A
SN: 200D220
August 2017
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco 200D220

  • Page 1 Parts & Service Spray Star 2000D Model 20-700-A SN: 200D220 August 2017 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-3 Accessories ........50-100 Introduction ............... 1 Plumbing 2002D System 50-51 (Raven 440) ......General Safe Practices ............ 2 Plumbing 2004D System 52-53 (Raven 203) ......Specifications ..............3 Plumbing 2005D/2006D 54-55 System(SharpShooter/Envizio ProII) ..Optional Spray Equipment ..........3 Plumbing 2007D/2008 56-57 DSystem(SharpShooter/Raven 440) .....

  • Page 3: Introduction

    All Smithco Smithco Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering Smithco Smithco parts. Refer to engine manual for placement of engine serial number. For product and accessory information, help finding a dealer, or to register your procuct please contact us at www.Smithco.com.
  • Page 4 SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 2000 WEIGHTS AND DIMENSIONS Length 132" (335cm) - w/ booms 137" (348 cm) - w/ Cleanload 151" (384 cm) Width 72" (183cm) Height w/ Booms Folded 110" (279 cm) Wheel Base 61" (155cm) Weight Empty 2090 lbs (948kg) Weight Loaded 3705 lbs (1681 kg) SOUND LEVEL (DB)

  • Page 6: Maintenance

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 2000 has 14 grease fittings.
  • Page 7 MAINTENANCE ENGINE OIL With strict emission control regulations now in effect, the CF- 4 and CG-4 engine oils have been developed for use with low O= Recommended X= Not Recommended sulfur fuels, for On-Highway vehicle engines. When Non-Road Lubricating Oil Class Fuel engines run on high sulfur fuel, it is advisable to use a "CF or better"...

  • Page 8: Storage

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Adjustments

    ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 11 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.
  • Page 12 20-612 MAIN WIRE HARNESS DIAGRAM Use dielectric grease on all electrical connections. Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 13 20-612 MAIN WIRE HARNESS PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-730 GPS Speedometer 12-017 Hour Meter 13-488 Ignition Switch 32-014 Lights Lights 15-725 Mount Panel End 15-782 Non-Lighted Switch, On-None-Off 15-727 Rocker - No light Cruise 15-729 Mount Panel Middle 15-726 Lighted Switch 15-732...
  • Page 14 20-613 ENGINE WIRE HARNESS DIAGRAM Use dielectric grease on all electrical connections. To reset circuit breaker on ball valve, you must disconnect power to computer. Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 15 20-613 ENGINE WIRE HARNESS PARTS LIST REF# PART# DESCRIPTION QUANTITY 77-223 Timer 30-042-06 Glo Relay 30-042-06 Power Relay Fuel Pump Fuel Solenoid Alternator 33-216 Battery 8-603 Battery Strap 48-147 Negative Battery Cable 50-323 Red Battery Cable Starter 20-693 50A Breaker 8977 Red Circuit Breaker Boot 18-372...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM Use dielectric grease on all electrical connections.
  • Page 17 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-116 Wheel Motors 14-080 Wheel Motor Seal Kit 15-681 Hose 20-572 Hydraulic Hose 20-574 Hydraulic Hose 8832-29 3/4 Suction Hose 18-040 Hose Clamp 15-839 Hydraulic Cylinder 14-531 Cylinder Seal Kit 20-575 Hydraulic Hose 15-301 Orbitrol 15-301-01...
  • Page 18 BODY & FRAME DRAWING...
  • Page 19 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-953 16" Lid 16-953-01 Gasket for Lid 16-169 Strainer Basket 14-365 Air Gap Filler 16-961 Adapter 16-962 Coupler 16-962-01 Buna-N Gasket 20-592 200 Gallon Tank (Fiberglass) 20-529 Decal, Spray Star 2000 20-593 Decal, Site Gauge 20-556...
  • Page 20 NOSE CONE DRAWING...

  • Page 21: Parts

    NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-718 15" Steering Wheel 13-726 Center Cap 27-077 Decal, Smithco Round 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-150 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut 15-844 Tilt Steering Spacer...
  • Page 22 NOSE CONE DRAWING...
  • Page 23 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-163 Forward Foot Pedal 48-066 Pedal Grip 31-049 Button Plate HB-14-20-075 Bolt -20 x HNFL-14-20 Flange Whiz Lock Nut - 20 33-509 Master Control Switch HSTP-14-20-075 Machine Screw -20 x 18-169 Adapter 15-301 Orbitrol 77-207...
  • Page 24 LINKAGE DRAWING...
  • Page 25 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-108 Cable 11-100 Linkage Yoke HN-516-24 HB-516-18-175 Bolt -18 -1 HNTL-516-18 Lock Nut - 18 45-118 Throttle Control w/ Cable 15-781 X-large Cup Holder 20-646 Center Console 20-645 Decal, Center Console 48-066 Pedal Grip 10-163 Forward Foot Pedal 45-022...
  • Page 26 FRONT AXLE DRAWING...

  • Page 27: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut 1 - 14 HP-18-150 Cotter Pin 11-043 Bearing with Races 80-019 Hub (includes all * items) 11-041 Oil Seal HMB-100-10 Machine Bushing 1 x 10GA 15-696 Left Spindle 20-555...
  • Page 28 OIL AND FUEL TANK DRAWING...
  • Page 29 OIL AND FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 73-051 Tank Strap 20-561 Roll Bar Base 18-249 Barb Fitting 18-140 Street Elbow 18-093 Straight Tee 60-213 Strainer 60-473 Oil Tank 13-586-03 Neck HSM-10-32-063 Machine Screw 10 - 32 x HWL-10 Lock Washer 10 HB-516-18-150...
  • Page 30 SEAT PANEL DRAWING...

  • Page 31: Seat Panel

    SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-556 Rear Hood (fiberglass) 20-611 Roll Bar HB-12-13-150 Bolt -13 x 1 HNFL-12-13 Flange Lock Nut 20-548 Hood Prop Bracket 20-558 Hood Rod HW-38 Washer HP-18-100 Cotter Pin 20-554 Hinge 20-580 Roll Bar Brace HB-12-13-150 Bolt -13 x 1...

  • Page 32: Engine And Pumps

    ENGINE AND PUMPS DRAWING...
  • Page 33 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-624 Oil Cooler HB-516-18-075 Bolt -18 x HNFL-516-18 Flange Lock Nut 18-438 Fitting 20-624 Right Oil Cooler Mount HB-516-18-075 Bolt - 16 x HNFL-516-18 Flange Lock Nut - 16 20-614 25HP Kubota Diesel Engine 18-220 Muffler Clamp 20-647...
  • Page 34 ENGINE AND PUMPS DRAWING...
  • Page 35 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-300 Bolt - 13 x 3 HMB-12-14 Machine Bushing x 14GA HWL-12 Lock Washer HN-12-13 20-594 Guide Disk 14-266 Ball Bearing 18-270 Spacer 20-625 Left Oil Cooler Mount HB-516-18-075 Bolt - 16 x HNFL-516-18 Flange Lock Nut - 16...

  • Page 36: Spray Pump

    SPRAY PUMP DRAWING...
  • Page 37 SPRAY PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-161 Fitting 18-372 3-Way Valve 16-180 Quick Coupler 16-935 Quick Coupler Cap 16-156 Elbow 18-390 Pipe Tee 16-880 Close Nipple 16-998 Hypro ® Pump 33-480 Pressure Switch 16-973 Reducer 18-475 Male Elbow 9038-41 Tubing (to top of tank) 10-389...
  • Page 38 REAR AXLE DRAWING...

  • Page 39: Rear Axle

    REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 11-100 Linkage Yoke HN-516-18 50-108 Cable 60-536 Bellows 15-691 Brake Relay 11-100 Linkage Yoke HN-516-24 34-021 HCP-516-100 Clevis Pin HP-18-075 Cotter Pin 76-241 Right Caliper CW 34-101-02 Pad Kit 76-239 Brake Disc 8"...

  • Page 40: Spray Tank

    SPRAY TANK DRAWING...
  • Page 41 SPRAY TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-552 Accessory Mount 16-162 Hex Plug 1" 16-945 Double Thread Fitting 20-537 Tank Support 16-150 Double Thread Fitting (part of tank) 16-155 Elbow 16-194 Anti-Vortex Fitting (part of tank) 16-156 Elbow 20-534 Tank Pad 20-526 Tank Pad Die...

  • Page 42: Turbo Quad Agitator

    TURBO-QUAD AGITATOR DRAWING...
  • Page 43 TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 16-173 Reducer 16-157 Female Pipe Thread Tee 16-158 Close Nipple...
  • Page 44 15-301 ORBITROL DRAWING...
  • Page 45 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 46: Hypro Pump

    16-998 HYPRO PUMP ® When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-998-10 Gasket 16-998-04 O-Ring...

  • Page 47: Eaton Gear Pump

    76-197 EATON GEAR PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...

  • Page 48: Hydrostatic Pump

    76-482 HYDROSTATIC PUMP DRAWING...
  • Page 49 76-482 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) 60-343-08 Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Cam Plate 77-239-09 Swash Plate Insert 60-343-21...
  • Page 50 43-116 REAR WHEEL MOTOR DRAWING...
  • Page 51 43-116 REAR WHEEL MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 43-116-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched set) 13-032-33...
  • Page 52 2002D PLUMBING DRAWING (RAVEN 440) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 53 2002D PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 10-408-01 Phoenix 10 GSP 20-543 Strainer Mount 17-537 Square U-bolt 16-281 Liquid Filled Gauge 15-741 #75 Series Clamp 15-739 #75 90° Hose Barb 15-737 Flanged Strainer 16-968-03 Screen (50 mesh) 15-735 #50 x 1 FTP Fitting 15-740...
  • Page 54 2004D PLUMBING DRAWING (RAVEN 203) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 55 2004D PLUMBING PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 20-543 Strainer Mount 17-537 Square U-bolt 15-780 Poly Hex Plug 15-739 #75 90° Hose Barb 15-741 #75 Series Clamp 15-737 Flanged Strainer 16-968-03 Screen (50 mesh) 15-735 #50 x 1 FTP Fitting 15-740 #50 Series Clamp 15-738...
  • Page 56 2005D/2006D PLUMBING DRAWING (ENVIZIO PRO II + SHARP SHOOTER) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 57 2005D/2006 DPLUMBING PARTS LIST (ENVIZIO PRO II + SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 17-537 Square U-bolt 20-543 Strainer Mount 16-281 Liquid Filled Gauge 15-741 #75 Series Clamp 15-739 #75 90° Hose Barb 15-737 Flanged Strainer 16-968-05 Screen (80 mesh) 15-735 #50 x 1 FTP Fitting 15-740...
  • Page 58 2007D/2008D PLUMBING DRAWING (RAVEN 440+ SHARP SHOOTER) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 59 2007D/2008D PLUMBING PARTS LIST (RAVEN 440 + SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 10-408-01 Phoenix 10 GSP 30-173 GPS Plate 3-172 Fiberglass Cover 20-543 Strainer Mount 16-281 Liquid Filled Gauge 15-741 #75 Series Clamp 15-739 #75 90° Hose Barb 15-737 Flanged Strainer 16-968-05 Screen (80 mesh)
  • Page 60 WIRING 2002D SYSTEM (RAVEN 440)

  • Page 61: Motorized Control Valve

    WIRING 2002D SYSTEM (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 16-140 Power Switch 16-525-01 Rate1/Rate2 Manual Switch 16-873 Adjustment Switch 16-141 Boom Switch 16-697 Master Switch 16-558 Mounting Knob 16-525 Console (only) 16-234 Console Cover 20-557 440 Console Mount 20-540 Ram Mount 50-400 Grommet 20-734...
  • Page 62 WIRING 2004D SYSTEM (RAVEN 203)
  • Page 63 WIRING 2004D SYSTEM (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 16-958-01 Mounting Bracket 16-898 Boom Switch 16-900 Mounting Knob 16-899 Master Switch 18-418 Console Liquid Filled Pressure Gauge with 33-090-02 Liquid Filled Pressure Gauge 33-090-04 Pressure Gauge Tube Fitting 16-958-02 Fuse Holder 16-525-03 Fuse 15 AMP 16-895...
  • Page 64 WIRING 2005D/2006D SYSTEM (ENVIZIO PRO II + SHARP SHOOTER)
  • Page 65 WIRING 2005D/2006D SYSTEM (ENVIZIO PRO II + SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 33-271 Fuse Block 33-508 Auto Blade Type Fuse 15Amp 33-273 Auto Blade Type Fuse 30Amp 9035 Blade Fuse 1AMP 16-524 Motorized Control Valve 30-178 6' Cable for Transducer 30-177 Pressure Transducer 15-775...
  • Page 66 WIRING 2007D/2008D SYSTEM (RAVEN 440 + SHARP SHOOTER)
  • Page 67 WIRING 2007D/2008D SYSTEM (RAVEN 440+ SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 16-140 Power Switch 16-525-01 Rate1/Rate2 Manual Switch 16-873 Adjustment Switch 16-141 Boom Switch 16-697 Master Switch 16-558 Mounting Knob 16-525 Console (only) 20-601 440 Console Mount 30-172 Fiberglass Cover 8803-48 Trim-48"...
  • Page 68 16-524 MOTORIZED CONTROL VALVE DRAWING WHEN SERVICING VALVE: Replace valve body with ISO-Body Kit if valve has been leaking internally. Replace motor assembly if the motor will not run. Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key.
  • Page 69 15-737 STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05...
  • Page 70 15-743 MANIFOLD VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...
  • Page 71 NOTES...
  • Page 72 17-585 18' HD SUPER BOOM DRAWING...
  • Page 73 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Nut, - 16 ( for adjustment bolts)
  • Page 74 17-585 18' HD SUPER BOOM DRAWING...
  • Page 75 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Lock Nut, - 16 HW-38 Washer, HB-12-13-300 Bolt, - 13 x 3 HNTL-12-13 Lock Nut, - 13 17-593 Limit Hinge, LH 17-598...

  • Page 76: Strainer

    17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 77 17-580 20' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 78 17-580 20' HD SUPER BOOM DRAWING...
  • Page 79 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Nut, - 16 (adjustment bolt) HB-38-16-100 Bolt, - 16 x 1 HW-38 Washer, HNFL-38-16...
  • Page 80 17-580 20' HD SUPER BOOM DRAWING...
  • Page 81 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-587 Boom Lock 42-116 Rubber Insert 8803-2.75 Trim Lace, 2 17-588 Lock Hinge, RH 17-597 Torsion Spring, RH 17-589 Limit Hinge, RH HB-516-18-100 Bolt, -16 x 1 HNFL-516-18 Flange Lock Nut, - 18 17-593 Limit Hinge, LH...

  • Page 82: Triple Nozzle Assembly

    TRIPLE NOZZLE ASSEMBLY REF#PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.
  • Page 83 STAR COMMAND NOZZLE VALVE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 30-168-05 Complete Nozzle Valve Assembly (includes * items) 30-168-12 CRII Saddle Assembly 30-168-20 O-ring 30-168-26 Valve Body 30-168-18 O-ring 30-168-25 Fly Nut 30-168-17 Plunger 30-168-19 O-ring 30-168-21 Coil 30-168-13 Combo-Jet SR110-10 30-168-14 Combo-Jet MR110-10` 30-168-22...
  • Page 84 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 85 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...

  • Page 86: Electric Hose Reel

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...
  • Page 87 30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt...
  • Page 88 HOSE REEL MOUNT DRAWING...

  • Page 89: Hose Reel

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-749 Hose Barb 8887-110 " Orange PVC Hose 110" 18-040 Hose Clamp 16-129 Manual Rewind Hose Reel HB-516-18-150 Bolt -18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 16-295 Hose Fitting Hose Reel Mount bracket (part of machine) 18-249...
  • Page 90 30-004 FOAM MARKER DRAWING Spray Star 3180 Spray Star 2000 WIRING DRAWING...
  • Page 91 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Lock Nut, - 18 (part of machine) Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 92 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 93 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2.
  • Page 94 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-536 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Double Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-536 Compressor Subassembly...

  • Page 95: Foam Nozzle Sub Assembly

    15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 15-511-01 Foam Nozzle Inlet Body 15-511-02 Foam Sponge 15-511-10 Plastic Screen Hose Clamp Drop Tube 15-511-08 Long Foam Sponge 15-511-09 Stainless Steel Screen Hose Clamp 14-284-09 Foam Nozzle Reducer 15-510-01 Nozzle Mounting Rods 15-511-07 Foam Nozzle Sub Assembly...

  • Page 96: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...

  • Page 97: 30-006 Fresh Water Tank

    30-006 FRESH WATER TANK REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.
  • Page 98 20-503 CHEMICAL CLEANLOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-945 Fitting (part of tank) 16-159 Fitting 8897-43 " Discharge Hose 43" 15-620 Cleanload Assembly 16-156 Elbow 16-972 90° Elbow 18-391 Coupling 16-161 Fitting 18-116 Hose Clamp 8897-116 " Discharge Hose 116" Center Boom 14-604 Loom Clamp Mount...
  • Page 99 OPERATING INSTRUCTION START-UP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.
  • Page 100 15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 101 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-04 Cleanload Eductor Plug, ” 15-620-14 Ball Valve, 1 Single Union 15-620-13 Handle, Cleanload 15-620-12 Ball Valve 15-620-15 Gasket: 2” 15-620-16 Locking Ring, 2” 15-620-21 Tank, 5.8 gallon 15-620-17 Gasket: 2”, Tapered 15-620-18 Drain Head, 2”...

  • Page 102: 15-835 Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 103: Decal List

    25-356 Decal, Tire Pressure 20psi 25-372 Decal, 4" Star 25-375 Decal, 94 dBA 27-077 Decal Smithco 27-093 Decal, Hydraulic Oil Level 30-117 Decal, Diesel Fuel Only 34-147 Decal, Smithco Logo 25-387 Decal, Agitation 25-321 Decal, Refuel with Diesel 14-803 Decal, Clean Agitation Strainer...

  • Page 104: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 20-576 Hydraulic Oil Filter Assembly 20-576-01 Oil Filter Replacement Element 30-042-09 Engine Oil Filter 30-042-05 Air Cleaner Cartridge 30-042-08 Fuel Filter Element REPLACEMENT BELTS 15-124 Spray Pump V-Belt L444 30-042-11 Fan Belt SEAL KITS 15-301 Power Steering Orbital Motor 15-301-01...
  • Page 105 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 106 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.

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20-700-aSpray star 2000d

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