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Smithco Spray Star 1200 Parts & Service

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Parts & Service
Spray Star 1200
Truck Model 20-500-C
Manual System 1201
TeeJet Radion
8140 1202
®
TeeJet
744 1204
®
TeeJet Aeros/DynaJet
1215/1218/1220
®
TeeJet Radion/DynaJet
1207/1208
®
SN: 12048
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Spray Star 1200

  • Page 1 Parts & Service Spray Star 1200 Truck Model 20-500-C Manual System 1201 TeeJet Radion 8140 1202 ® TeeJet 744 1204 ® TeeJet Aeros/DynaJet 1215/1218/1220 ® TeeJet Radion/DynaJet 1207/1208 ® SN: 12048 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Spray Systems .........84-134 Introduction ................ 1 Plumbing 1201 Manual System ........84-85 General Safe Practices............2 Plumbing 1202 System ....... 86-89 (Radion ® 8140) Specifications ..............3 Plumbing 1204 System ......90-93 ® (TeeJet 744) Optional Spray Equipment..........3 1202 Wiring System ........

  • Page 3: Introduction

    Thank you for purchasing a Smithco product. Read this manual and all other manuals pertaining to the Spray Star 1200 carefully as they have safety, op- erating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.

  • Page 4: Specifications

    18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20-816 Water Meter Kit (Liters) 20-815 Water Meter Kit (Gallons) 19. Use parts and materials supplied by Smithco only. Do not modify any function or part. 15-619 Chemical Clean-load 10-653 Fresh Water Wash Tank- Front Mount...

  • Page 5: Maintenance

    Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1200 has 7 lube points. A. One on the rod end of hydraulic cylinder.

  • Page 6: Storage

    MAINTENANCE SERVICE CHART BATTERY Before servicing or making adjustments to the machine, stop engine, set park Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or break, block wheels and remove key from ignition. any ignited object to come near the battery.

  • Page 7: End User's Service Chart

    END USER SERVICE CHART ADJUSTMENTS WHEEL CREEP Duplicate this page for routine use. "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. For the week of: Maintenance Check Item 1.

  • Page 8: Wiring Diagram

    WIRING PARTS LIST WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY Color Code Chart 30-356 GPS Speedometer 12-804 Hour Meter Blue 10-732 LED Light Brown Lights Yellow 15-782 Non-Lighted Switch, On-None-Off Green 15-727 Rocker - No light Orange Cruise 15-726 Lighted Switch Black 15-732 Rocker - Green...

  • Page 9: Hydraulic Diagram

    HYDRAULIC DIAGRAM HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-624 Cooler 15-982 Hydraulic Hose, 35" 15-946 Hydraulic Hose, 74" 15-301 Orbital 10-671 Hydraulic Hose, 65" 15-839 Hydraulic Cylinder 15-839-01 Seal Kit 15-945 Hydraulic Hose, 76.5" 76-638 Hydrostatic Pump 76-197 Gear Pump 15-682 Hydraulic Hose, 46...
  • Page 10 MAIN DRAWING...

  • Page 11: Body & Frame

    BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-678 Reverse Pedal 10-677 Forward Pedal 15-925 Main Frame 10-663 RH Front Fender 16-857 Front Tire and Wheel 16-857-01 Tire, 20 x 10.00 - 10NHS 4 Ply 42-161-02 Wheel 10-683 Side Control Arm 10-684 Control Panel 20-659...
  • Page 12 ENGINE HOOD & ROLL BAR DRAWING ENGINE HOOD AND ROLL BAR PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-940 RH Fender Brace 15-939 LH Fender Brace (not shown) 20-659 Mud Flap HBC-516-18-100 Carriage Bolt, -18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-14-20-075 Hex Bolt, -20 x...
  • Page 13 CONTROL PANEL AND STEERING DRAWING CONTROL PANEL AND STEERING PARTS LIST REF# PART# DESCRIPTION QUANTITY HSM-10-32-063 Machine Screw, #10 -32 x 5/8 HW-10 Flat Washer, #10 10-704 Steering Box Cover HB-38-16-100 Hex Bolt, -16 x 1 HWL-38 Lock Washer, 20-057 Steering Wheel 20-129 Steering Wheel Cap...
  • Page 14 FOOT PEDAL LINKAGE PARTS LIST FOOT PEDAL LINKAGE DRAWING REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Truss Head Screw, - 18 x 1 HNTL-516-18 Lock Nut - 18 10-705 Foot Rest 33-509 Cruise Control Foot Switch 21-462 Ball Joint, HN-516-24 Hex Nut, - 24 HWL-516 Lock Washer,...

  • Page 15: Front Axle

    FRONT AXLE DRAWING FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-073-02 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing 80-019 (includes * items ) 11-041 Oil Seal HMB-100-10 Machine Bushing, 1 x 10GA 20-617 Shock Absorbers HNA-100-14...
  • Page 16 OIL AND FUEL TANK DRAWING OIL AND FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-213 Strainer 18-140 Street Elbow 18-249 Barb Fitting 18-093 Straight Tee 60-473 Oil Tank 75-792 Tank Hold Down HB-516-18-150 Hex Bolt, - 18 x 1 HW-516 Flat Washer, HNFL-516-18...

  • Page 17: Seat Panel

    SEAT PANEL DRAWING SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-075 Truss Head Screw, -18 x HNFL-516-18 Flange-Loc Nut, - 18 15-934 Back Panel 9023 Heat Reflective Matting 1 Sheet 14-294 Seat Kit 14-292 Seat Switch 14-800 Seat Rail HB-516-18-125 Hex Bolt, - 18 x 1...
  • Page 18 PUMP DRAWING PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-944 Engine Plate 76-465 Pump Coupling Complete 76-466 Coupling Half 76-467 Coupling Half 76-468 Sleeve M42 15-774 Pump Mount HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, HB-38-16-150 Hex Bolt, - 16 x 1...
  • Page 19 ENGINE AND EXHAUST DRAWING ENGINE AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-403 In-line Fuel Filter 76-447 Muffler HB-14-20-038 Hex Bolt, - 20 x HW-14 Flat Washer, HNFL-14-20 Flange Whiz-loc Nut, - 20 76-636 Engine, Briggs & Stratton 35HP 76-487 Engine Oil Filter 21-161...

  • Page 20: Spray Pump

    SPRAY PUMP DRAWING SPRAY PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-156 Elbow 18-372 3-Way Valve 18-372-01 T-Handle 16-180 Quick Coupler Male 16-935 Quick Coupler Cap 16-161 Fitting 8897-19 Discharge Hose, 1 " x 19" 18-222 Hose Clamp 16-825 Hex Bushing 33-480 Pressure Switch 15-970...
  • Page 21 TANK DRAWING TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-953 16" Hinged Lid Well with Gasket 16-953-01 Gasket (for Lid) 16-169 Strainer Basket 20-811 Tank Strap 16-945 1" Double Thread Fitting 16-162 1" Hex Plug HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16...
  • Page 22 TURBO-QUAD AGITATOR DRAWING TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-510 Mini Eductor 16-288 Reducer, 16-158 Close Nipple, 16-157 Female Pipe Thread Tee, 16-172 Nylon Nipple, NPT x 3...

  • Page 23: Wheel Motor

    PARK BRAKE AND REAR AXLE DRAWING PARK BRAKE AND REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-265 Lug Nut (comes with wheel motor) 76-239 Brake Disc, 5-hole 76-238 Wheel Motor HMB-100-14 Machine Bushing, 1 x 14GA HWK-516-100 Woodruff Key, (comes with wheel motor) HB-12-13-750 Hex Bolt,...
  • Page 24 15-301 ORBITROL DRAWING 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive...
  • Page 25 76-638 HYDROSTATIC PUMP DRAWING 76-638 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Swash Plate 77-239-09...
  • Page 26 76-638 REPAIR DISASSEMBLY INSTRUCTIONS 76-638 REPAIR DISASSEMBLY INSTRUCTIONS Model 70160 Model 70160 Repair Information Repair Information - Disassembly - Disassembly Disassembly The same charge pressure relief valve spring retainer is used 21 Remove the valve plate from the piston block assembly. 13 When the needle bearing Numbered End Flange...
  • Page 27 76-638 REPAIR DISASSEMBLY INSTRUCTIONS 76-638 REPAIR REASSEMBLY INSTRUCTIONS Model 70160 Model 70160 Repair Information Repair Information - Disassembly - Reassembly 28 With the retaining ring Reassembly Lubricate and install the o-ring Figure 25 Figure 31 removed, use a small press to seal into counter-bore of housing Before reassembling the pump, replace all worn and press the shaft seal and input shaft...
  • Page 28 76-638 REPAIR REASSEMBLY INSTRUCTIONS 76-638 TROUBLESHOOTING Model 70160 Model 70160 Fault - Logic Troubleshooting Repair Information - Reassembly Explanatory 18 Lubricate and install the 25 Align the spline of the This fault - logic troubleshooting guide is a Figure 47 Figure 53 thrustplate over the input shaft gerotor’s inner ring, then lubricate...
  • Page 29 76-638 TROUBLESHOOTING 76-638 TROUBLESHOOTING Model 70160 Model 70160 Fault - Logic Troubleshooting Fault - Logic Troubleshooting Symptom: Neutral Difficult or Impossible to Find Symptom: Operates in One Direction Only Inspect Inspect Inspect Inspect Inspect External Control Servo Control External Control Servo Control System Relief Linkage...
  • Page 30 76-638 TROUBLESHOOTING 76-638 TROUBLESHOOTING Model 70160 Fault - Logic Troubleshooting Symptom: System Will Not Operate In Either Direction Check Check External Inspect Pump Check Bypass Valve Oil Level in Control Charge Reservoir Linkage (If used) Pressure Below Level Defective Defective Fill to Repair Repair...
  • Page 31 76-638 START-UP PROCEDURE 76-197 EATON GEAR PUMP DRAWING Model 70160 Start-up Procedure When starting a new or rebuilt transmission system, it is 6 After the system starts to show signs of fill, slowly move extremely important to follow the start-up procedure. It pump camplate to a slight cam angle.
  • Page 32 76-197 REPAIR DISSASSEMBLY INSTRUCTIONS 76-197 RERPAIR DISASSEMBLY INSTRUCTIONS 7. Remove backplate.
  • Page 33 76-238 REAR WHEEL MOTOR DRAWING 76-238 TROUBLESHOOTING CHECKLIST (14.5 CI) Torqmotor™ Service Procedure HY13-1527-M1/US Troubleshooting Checklist TF, TG, TH and TL Series Trouble Cause Remedy Oil Leakage 1. Hose fittings loose, worn or Check & replace damaged damaged. fittings or “O” Rings. Torque to manufacturers specifications.
  • Page 34 76-238 SERVICING TOOL LIST 76-238 ASSEMBLY REFERENCE DRAWING Torqmotor™ Service Procedure HY13-1527-M1/US Torqmotor™ Service Procedure Tools and Materials Required for Servicing TF, TG, TH and TL Series HY13-1527-M1/US Torqmotor™ Exploded View TF, TG, TH and TL Series • Clean, petroleum-based solvent •...
  • Page 35 76-238 DISASSEMBLY INSTRUCTIONS 76-238 DISASSEMBLY AND INSPECTION Torqmotor™ Service Procedure HY13-1527-M1/US Disassembly and Inspection TF, TG, TH and TL Series PREPARATION BEFORE DISASSEMBLY Reference Exploded Assembly View • Before you disassemble the Torqmotor™ unit or any of its components read this entire manual. It pro- vides important information on parts and procedures you will need to know to service the Torqmotor™.
  • Page 36 76-238 DISASSEMBLY INSTRUCTIONS 76-238 DISASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure Torqmotor™ Service Procedure HY13-1527-M1/US HY13-1527-M1/US Disassembly and Inspection TF, TG, TH and TL Series Disassembly and Inspection TF, TG, TH and TL Series Remove end 4. Remove end cover assembly (2) and seal Remove &...
  • Page 37 76-238 DISASSEMBLY INSTRUCTIONS 76-238 DISASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure Torqmotor™ Service Procedure HY13-1527-M1/US HY13-1527-M1/US Disassembly and Inspection TF, TG, TH and TL Series Disassembly and Inspection TF, TG, TH and TL Series NOTE NOTE: Series TG or TH may have a Check coupling 14.
  • Page 38 76-238 DISASSEMBLY INSTRUCTIONS 76-238 DISASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure HY13-1527-M1/US Torqmotor™ Service Procedure Disassembly and Inspection TF, TG, TH and TL Series HY13-1527-M1/US Disassembly and Inspection TF, TG, TH and TL Series Remove shaft 17. Remove shaft seal (16), backup ring (17), Inspect housing 20.
  • Page 39 76-238 ASSEMBLY INSTRUCTIONS 76-238 ASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure Torqmotor™ Service Procedure HY13-1527-M1/US HY13-1527-M1/US Torqmotor™ Assembly TF, TG, TH and TL Series Torqmotor™ Assembly TF, TG, TH and TL Series NOTE NOTE: Bearing mandrel must be pressed • Replace all seals and seal rings with new ones each time you reassemble the Torqmotor™ unit. Lubricate all against the lettered end of bearing shell.
  • Page 40 76-238 ASSEMBLY INSTRUCTIONS 76-238 ASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure Torqmotor™ Service Procedure HY13-1527-M1/US HY13-1527-M1/US Torqmotor™ Assembly TF, TG, TH and TL Series Torqmotor™ Assembly TF, TG, TH and TL Series Assemble backup 6. A housing (18) that did not require Place housing 4.
  • Page 41 76-238 ASSEMBLY INSTRUCTIONS 76-238 ASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure HY13-1527-M1/US Torqmotor™ Service Procedure HY13-1527-M1/US Torqmotor™ Assembly TF, TG, TH and TL Series Torqmotor™ Assembly TF, TG, TH and TL Series Install coupling 8. Be sure that a generous amount of clean Install drive link 11.
  • Page 42 76-238 ASSEMBLY INSTRUCTIONS 76-238 ASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure Torqmotor™ Service Procedure HY13-1527-M1/US HY13-1527-M1/US Torqmotor™ Assembly TF, TG, TH and TL Series Torqmotor™ Assembly TF, TG, TH and TL Series Apply clean grease to a new seal ring (4) Assemble seal & 16.
  • Page 43 76-238 ASSEMBLY INSTRUCTIONS 76-238 ASSEMBLY INSTRUCTIONS Torqmotor™ Service Procedure Torqmotor™ Service Procedure HY13-1527-M1/US HY13-1527-M1/US Torqmotor™ Assembly TF, TG, TH and TL Series Torqmotor™ Assembly TF, TG, TH and TL Series Assemble seal NOTE NOTE: The special bolts required for use 19.
  • Page 44 76-238 ASSEMBLY FINAL CHECKS 20-684-P FLOW METER Torqmotor™ Service Procedure HY13-1527-M1/US Final Checks TF, TG, TH and TL Series Final Checks • Pressurize the Torqmotor™ with 100 p.s.i. dry air or nitrogen and submerge in solvent to check for external leaks. •...
  • Page 45 15-970 HYPRO PUMP DRAWING 15-970 HYPRO PUMP PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing 16-998-03 Impeller Nut 16-966-16 Impeller 16-966-11 16-998-04 O-Ring 16-967 Mechanical Seal (Silicon Carbide) 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-06 Slinger Ring 16-966-10 Ball Bearing 16-966-12...
  • Page 46 1201 PLUMBING DRAWING 1201 PLUMBING PARTS LIST (MANUAL SYSTEM) (MANUAL SYSTEM) REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HNFL-516-18 Flange Lock Nut, - 18 10-647 Mount Plate 8896-40 Discharge Hose 1" 18-222 Hose Clamp 8896-22 Discharge Hose 1" 18-222 Hose Clamp 15-735...
  • Page 47 1202 PLUMBING DRAWING 1202 PLUMBING PARTS LIST ® ® (RADION 8140] (RADION 8140] 15-818 #75 Fitting Oring REF# PART# DESCRIPTION QUANTITY 16-935 Quick Coupler Cap 15-817 #50 Fitting Oring 8896-68 1" Suction Hose x 68" 18-116 Hose Clamp 16-161 Fitting 8897-35 "...
  • Page 48 1202 PLUMBING DRAWING 1202 PLUMBING PARTS LIST ® ® (RADION 8140] (RADION 8140] 15-818 #75 Fitting Oring REF# PART# DESCRIPTION QUANTITY 15-553 - 90° Hose Barb 15-817 #50 Fitting Oring 15-882 #75 Gauge Port 18-007 Street Elbow 15-743 Manifold Valve 15-738 Flanged Ball Valve 8897-66...
  • Page 49 1204 PLUMBING DRAWING ® 1204 PLUMBING PARTS LIST (TEEJET 744) ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 15-818 #75 Fitting Oring 16-935 Quick Coupler Cap 15-817 #50 Fitting Oring 8896-68 1" Suction Hose x 68" 18-116 Hose Clamp 16-161 Fitting 16-825 Hex Bushing 8897-35...
  • Page 50 1204 PLUMBING DRAWING 1204 PLUMBING PARTS LIST ® ® (TEEJET 744) (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 15-553 - 90° Hose Barb 15-976 #50 -90° X 1-1/4 Hose Barb 8897-30 " Discharge Hose x 30" 18-116 Hose Clamp 15-743 Manifold Ball Valve 15-777 Gauge Port Flange 15-744...

  • Page 51: 1202 Wiring System (Radion ® 8140)

    1202 SYSTEM WIRING 1204 SYSTEM WIRING [TEEJET 744 [RADION 8140] ® ® If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY REF# PART# DESCRIPTION QUANTITY Antenna...

  • Page 52: Control Mounts

    CONTROL MOUNTS CONTROL MOUNTS REF# PART# DESCRIPTION QUANTITY 10-718 744 Control Mount 20-782 Rain Cover 20-781 Cover for Radion Control 10-721 Short Ram Mount 33-509 Master Boom Switch 10-705 Switch Foot Plate 10-716 DynaJet Control Cover 10-719 Radion/DynaJet Control Mount HSM-10-32-075 Machine Screw, 10-32 x Star Command II RAM Mount...
  • Page 53 1207/1208/1215/1218/1220 PLUMBING DRAWING 1207/1208/1215/1218/1220 PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 16-935 Quick Coupler Cap 15" 9032-115 9032-90 9032-126 8896-68 1" Suction Hose x 68" 9032-125 9032-90 9032-136 18-116 Hose Clamp 16-161 Fitting 9032-135 9032-90 9032-146...

  • Page 54: 1207/1208 Dynajet Wiring

    1207/1208 DYNAJET WIRING 1207/1208 MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz Lock Nut, Center Boom Mount HB-516-18-100 Bolt, -18 x 1 HNTL-516-18 Lock Nut, 17-614 Boom Spacer 20-555 U-Bolt...
  • Page 55 AEROS WIRING FOR 1215/1218/1220 DYNAJET WIRING FOR 1215/1218/1220 REF# PART# DESCRIPTION QUANTITY RAM Mount REF# PART# DESCRIPTION QUANTITY Aeros Harness w/ ISO CAN DynaJet IUC7140 Module 32-709 RAM Base Harness, IC7140 to IC35 20-868-03 Aeros Console Cable, Pressure Sensor 20-736-01 Antenna Cable 20-670-04 Pressure Sensor...

  • Page 56: 1215/1218/1220 Rear Module Mounts

    1215/1218/1220 MODULE MOUNTS 14-801/14-607 STRAINER REF# PART# DESCRIPTION QUANTITY 17-562 LH Break-Away Arm 11-050 Spring 17-560 Hinge Mount REF# PART# DESCRIPTION QUANTITY 17-559 Break-Away Mount QC Strainer Head 20-796 Bracket Cover 14-801-01 Bowl 20-795 LH Driver Module Bracket Strainer QC Retaining Clip HB-516-18-150 Hex Bolt, -18 x 1...
  • Page 57 15-737/ 14-628 FLANGED STRAINER DRAWING 15-743 MANIFOLD VALVE DRAWING 15-818 #75 Fitting Oring 15-817 #50 Fitting Oring REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) REF# PART# DESCRIPTION QUANTITY 15-552-24 Retaining Clip 15-737-01 Strainer Head 75 Series 15-552-25 Socket Head Cap Screw, Stainless Steel 16-968-03...

  • Page 58: Regulator Valve

    20-817 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY Motor, 15-552-24 Retaining Clip Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...
  • Page 59 20-785 REGULATOR VALVE 15-818 #75 Fitting Oring 15-817 #50 Fitting Oring REF# PART# DESCRIPTION QUANTITY 20-785-01 Motor, 6RPM 15-552-24 Retaining Clip Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon...
  • Page 60 17-580 20' HEAVY BOOM 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Hex Nut, - 16 (adjustment Hex Bolt) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38...
  • Page 61 17-580 20' BOOM DRAWING 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim, 13" HB-12-13-300 Hex Bolt, - 13 x 3...

  • Page 62: 20' Hd Boom 1202/1204 Plumbing

    17-580 20' HD BOOM 1202/1204 PLUMBING 17-580 20' HD BOOM 1207 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" REF# PART# DESCRIPTION QUANTITY 18-040 Hose Clamp 18-416 Double Barb 20-675 Single Hose Barb - Right Orientation 33-506 Nozzle body (see nozzle drawing) 20-673...

  • Page 63: 20' Hd Boom 1220 Plumbing

    17-580 20' HD BOOM 1220 PLUMBING 17-585 18' HD BOOM 1218 PLUMBING REF# PART# DESCRIPTION QUANTITY REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-040 Hose Clamp 18-416...
  • Page 64 17-585 18' HD BOOM DRAWING 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-Hex Bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16...
  • Page 65 17-585 18' HD BOOM DRAWING 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim x 13"...

  • Page 66: 18' Hd Boom

    17-585 18' HD BOOM 1202/1204 PLUMBING 17-585 18' HD BOOM 1208 PLUMBING REF# PART# DESCRIPTION QUANTITY REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 20-675 Single Hose Barb - Right Orientation 9032-19 Black Hose, " x 19" 20-673 Single Hose Barb 18-040 Hose Clamp 20-674...
  • Page 67 17-601 15' HD BOOM DRAWING 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 Bolt -20 x 1 HNTL-14-20 Lock Nut - 20 HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16...
  • Page 68 17-601 15' HD BOOM DRAWING 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-528 Boom Center 25-334 Decal, Serial Tag HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 17-552 Right Boom Arm 17-636 Freshwater Mount 17-635 Clean Load Mount 8803-13...

  • Page 69: 15' Hd Boom 1215 Plumbing

    17-601 15' HD SUPER BOOM 1202/1204PLUMBING 17-601 15' HD BOOM 1215 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) REF# PART# DESCRIPTION QUANTITY 18-415 "...

  • Page 70: Boom Hinge

    BOOM HINGE ASSEMBLED 33-506 STANDARD NOZZLE ASSEMBLY 2 HINGE ASSEMBLIES PER BOOM *17-632-K Boom Hinge Complete REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel REF# PART# DESCRIPTION QUANTITY Turret, 3-Outlet, Nylon 30-185...

  • Page 71: 1207/1208 Nozzle Assembly

    1207/1208 NOZZLE DRAWING 1207/1208 NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. REF# PART# DESCRIPTION...

  • Page 72: Tank Rinsing System

    20-807 NOZZLE 1215/1218/1220 DRAWING 15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler REF# PART# DESCRIPTION QUANTITY 16-864 1" FTP Elbow 20-807-01 e-Chemsaver 16-158 Close Nipple 20-673-09 12V Coil 16-150 Double Thread Fitting Stainless Steel Screw 16-172 4"...
  • Page 73 16-906 ELECTRIC HOSE REEL DRAWING 16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Hex Bolt, - 20 x...

  • Page 74: Electric Hose Reel Wiring Diagram

    HOSE REEL ADJUSTMENTS ELECTRIC HOSE REEL WIRING DIAGRAM OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.

  • Page 75: Manual Hose Reel

    16-129 MANUAL HOSE REEL DRAWING 15-967 HOSE REEL MOUNT REF# PART# DESCRIPTION QUANTITY REF# PART# DESCRIPTION QUANTITY 20-799 Backing Plate 16-129-11 Disc 17 20-788 Rear Hose Reel Mount 16-906-25 Retaining Ring HB-38-16-300 Hex Bolt, - 16 x 3 16-906-22 Axle Assembly HNTL-38-16 Nylon Lock Nut, - 16...

  • Page 76: Hose Reel Plumbing

    RADION HOSE REEL PLUMBING STANDARD HOSE REEL PLUMBING TEEJET RADION 8140 REF# PART# DESCRIPTION QUANTITY 15-738 Flanged Ball Valve 15-740 50 Series Clamp REF# PART# DESCRIPTION QUANTITY 15-736 #50 Elbow Coupling 15-740 50 Series Clamp 15-749 Hose Barb 15-736 #50 Elbow Coupling 15-749 Hose Barb INSTALLATION INSTRUCTIONS...
  • Page 77 15-965 FOAM MARKER CONTROL PANEL 15-965 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 10-739 Switch Mount Plate 15-725 Panel Mount End 15-782 Switch, Unlit 15-727 Rocker, No Light 15-918 Switch, 2 Red LED 15-917 Rocker, 2 Red Lenses 30-374 Decal, Foamer REF# PART# DESCRIPTION...
  • Page 78 FOAMER NOZZLE MOUNT INSTRUCTIONS 1. Slide hose clamp onto drop tube of foam nozzle and attach restricter bell. 2. Place splined end of Nozzle mounting rod (Ref 7) into top of foam nozzle (Ref 5). Tighten screw. 3. Slide two foam nozzle mounts (Ref 2) onto the rod. Place square clamps (Ref 9) on foam nozzle mounts and mount the square clamps to the boom (Ref 8).
  • Page 79 14-291 FOAMER REPLACEMENT PARTS 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07...

  • Page 80: Foam Marker Wiring

    20-815 WATER METER KIT (GALLONS) FOAM MARKER WIRING 20-816 WATER METER KIT (LITERS) REF# PART# DESCRIPTION QUANTITY 14-291-03 Compressor 15-507 Tubing -Blue and white REF # PART # DESCRIPTION QUANTITY HSM-10-32-075 Machine Screw, #10-32 x 3/4 20-814 Filler Outlet HNFL-10-32 Flange Whiz-loc Nut, #10-32 14-804 Water Meter...
  • Page 81 15-968 20 GALLON RINSE TANK PARTS LIST 15-968 20 GALLON RINSE TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-150 Hex Bolt, - 20 x 1 HNFL-14-20 Flange Lock Nut, - 20 20-797 20 Gallon Tank 20-800 Tank Strap HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Lock Nut,...
  • Page 82 30-006 FRESH WATER WASH TANK -REAR MOUNT 17-506 FRESH WATER WASH TANK - FRONT MOUNT REF# PART# DESCRIPTION QUANTITY 10-652 Mount Plate HB-516-18-075 Bolt - 18 x REF# PART# DESCRIPTION QUANTITY HWL-516 Lockwasher 10-234 Wash Tank HW-516 Washer 16-158 Close Nipple 10-234 Wash Tank 16-151...
  • Page 83 15-619 CHEMICAL CLEAN-LOAD SAFE FILL SYSTEM 15-619 CHEMICAL CLEAN-LOAD INSTALLATION INSTRUCTIONS 1. Make sure sprayer tank is empty and flush all chemical residue from sprayer. Always wear protective clothing, goggles and gloves. 2. Remove plug from tee on spray pump (Ref A). 3.
  • Page 84 15-620 CHEMICAL CLEAN-LOAD PARTS DRAWING 15-620 CHEMICAL CLEAN-LOAD PARTS LIST ® ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle...
  • Page 85 This is a list of decals located on the Spray Star 1200. Part number, description and location will help in reor- 2. Open lid to check for foreign objects which may hinder performance or contaminate the system.

  • Page 86: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 76-487 Engine Oil Filter Briggs # 842921 76-395-01 Air Cleaner Cartridge Briggs # 841497 76-395-02 Safety Filter Cartridge Briggs # 821136 13-488 Key Switch 8-709 Key Set 50-403 Fuel Filter REPLACEMENT BELTS 16-869 Spray Pump Belt...
  • Page 87 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 88 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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