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Operator's
Sweep Star V62
Model 78-200-C
SN: 78851
April 2021
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco 78-200-C

  • Page 1 Operator’s Sweep Star V62 Model 78-200-C SN: 78851 April 2021 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
  • Page 2: Table Of Contents

    CONTENTS Introduction ................1-11 Introduction ................1 Symbols ..................2 Safety ..................3 Safety Decals ................4 Safe Practices ................5 Specifications ................6 Setup ................... 7-10 Controls & Instruments ............11 Service ................. 12-14 Operation ................12-13 Overloading Debris Hopper ............13 Battery ..................14 Diagrams ................16-19 Wiring Drawing ..............
  • Page 3: Introduction

    For more information visit www.P65Warning.ca.gov All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. Refer to engine manual for placement of engine serial number. For product and accessory information, help finding a dealer, or to register your product please contact us at www.Smithco.com.
  • Page 4: Symbols

    Hand Throttle Oil Level Park Brake Slow Park Brake Lift Arm Fast Release Hydraulic Fluid Hot Surface No Riders Moving Parts Pinch Point Penetration 20° MAX Rollover Warning Blower Headlamp Seat Belt Danger Danger Caution PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 5: Safety

    It may also be used to alert against unsafe practices. IMPORTANT: Blue. Indicates procedures which should be followed to avoid damage to the machine. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 6: Safety Decals

    25-286 Decal, Pinch Point 78-407 Decal, Maximum Load Capacity 25-298 Decal, Warning Hot 76-305 Decal, Rotating Parts 25-307 Decal, Gasoline, Refuel 25-362 Decal, Danger Fire 25-277 Decal, Battery Warning 16-088 Decal, Moving Parts/Hot PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 7: Safe Practices

    17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by SMITHCO only. Do not modify any function or part. 19. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve any pressure before removing the cap completely.
  • Page 8: Specifications

    78-207 Hydraulic Lift System 78-202 Replacement Finger Reel 78-208 Filter System 78-204 5th Wheel Hitch 78-210 Nylon Brush Head 78-205 Remote Vacuum Hose 78-211 Rubber Finger Head 78-206 Clevis Hitch 78-073 Battery 78-209 Ball Hitch PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 9: Setup

    SETUP The Sweep Star V62 arrives from Smithco with some setup required. 1. Remove the top and sides from the shipping crate then remove the banding from the Sweeper. Banding is under tension. 2. You will have to install the hitch onto your Sweep Star V62.
  • Page 10 (G). The hitch insert can also be turned over to provide more height options. The clevis can also be rotated 180° for more height op- tions. Do not tow on public roadways. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 11 9. Put the two handles (O) onto the valve and tighten the lock nuts with the handles pointing forward. 10. Place three hoses and the throttle cable on the left hand side of the adjustment slide (D). PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 12 8. To connect to tow vehicle, remove the x 3 clevis pin (R) and bridge pin (S). Place goose neck over ball on 5 wheel hitch and then replace clevis pin and bridge pin. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 13: Controls & Instruments

    F. Hand Throttle - The hand throttle is used to regulate engine speed. G. Reel Lift Lever - The reel lift lever is used to raise and lower the reel. Refer to decal for direction. (Optional) PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 14: Service

    5. Always drive at a safe towing speed relative to conditions and ensure that your speed is low enough for an emergency stop to be safe and secure. Smithco recommends a maximum speed of 8mph (12 kph). DAILY CHECKLIST 1.
  • Page 15: Overloading Debris Hopper

    4. Collection of aerifier cores causes extreme wear on the liner (and if unchecked, on the housing). 5. Caution users that, while Smithco Sweeper-Vacs do an excellent job collecting cores, the lining (and the housing) will wear quickly in such use.
  • Page 16: Battery

    (NOT to negative (-) termi- nal of battery) To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 17 NOTES PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 18: Diagrams

    WIRING DRAWING PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 19 9016 2-Contact Tower 9017 Weather Pack Termainal 9018 Seal 30-042-06 Relay 78-541 Softstart Clutch Controller 78-540 Wire Harness Softstart 78-442 Wire Harness (includes all wire colors with *) 76-633 Electric Fuel Pump Wire Harness PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 20: Hydraulic Drawing

    HYDRAULIC DRAWING PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 21 Pump Displacement .4 in /rev Pump Input Speed (up to) 3600 rpm Max. Operating Pressure 2500 psi Max. Inlet Vacuum 10 in. Hg Max. Case Pressure 80 psi 78-306 Hydraulic Valve (2 bank) 2500 psi PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
  • Page 22: Declaration Of Incorporation

    2006/42/EC Annex II 1A: 10 2006/42/EC Annex II 1A: 2 Dawn Bryngelson John Moore Technical Documentation Advisor Sales, Director, Owner Smithco West Inc. Moore Turf Care 200 West Poplar Avenue Thieplatz 4 Cameron, WI 54822 USA 49583 Lienen Germany 15-Mar-18...
  • Page 23 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 24: Other

    This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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Sweep star v62

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