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Summary of Contents for Smithco 1008
- Page 1 OPERATOR’S MANUAL Spray Star 1000 Model 1008 Requires 10-160 Boom Starting Serial #100100 March 2002 SMITHCO PRODUCT SUPPORT 1-800-891-9435 Hwy SS and Poplar Avenue, Cameron WI 54822 E-mail: productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction..............1-9 Introduction ..............1 Symbols ..............2-3 General Safe Practices ..........4 Safe Spraying Practices ..........5 Specifications .............. 6 Optional Spray Equipment .......... 6 Set Up ..............7-8 Controls & Instruments ..........8-9 Operation ..............10-22 Operating Instructions .......... 10-12 Console Features ............. -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Spray Star 1000 carefully as they have safety, operat- ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam- age. -
Page 4: Symbols
SYMBOLS Read Operator’s Electrical Power No Electrical Manual Power Engine - Stop Engine - Start Engine - Run Temperature Water Engine Oil Light Temperature Gasoline Diesel Glow Plug - On Glow Plug - Off Glow Plug Hour Meter Hour Meter Fuse Hand Throttle Choke - Closed... - Page 5 SYMBOLS Up/Down Arrow Down/Lower Up/Raise Manual No Smoking Moving Parts Operation Step Hot Surface Pinch Point Hydraulic Fluid Lift Arm Tractor Penetration Engage Disengage Ground Speed Fast Slow Forward High Warning Danger Reverse Neutral Caution...
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Page 6: General Safe Practices
SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3. -
Page 7: Safe Spraying Practices
SAFE SPRAYING PRACTICES Persons engaged in the handling, preparation or application of chemicals must follow accepted practices to insure the safety of themselves and others, 1. WEAR protective clothing including: gloves, hat, respirator, eye protection and skin covering suitable for protection from chemicals being used. -
Page 8: Specifications
10-102 Manual Spray System (1004) 10-103 Electric Actuator Lift Kit 10-101 834 Spray System (1006) 10-297 Hydraulic Actuator Lift Kit 10-110 440 Spray System (1008) 10-105 Foam Marker 10-270 3-Way Manual System (1010) 10-160 15' Stainless Steel Boom - manual... -
Page 9: Setup
SETUP The Spray Star 1000 arrives from setup and ready for service. Depending on freight conditions the tires, wheels, and steering wheel may have to be installed. The spray system is normally shipped attached to the 1000 Prime Mover. If a spray system is to be fitted to a Prime Mover by a dealer or owner, assemble and attach the components in accordance with the parts drawings in this manual. -
Page 10: Controls & Instruments
SET UP (CONTINUED) 11. Machine should be greased before starting, refer to Spray Star 1000 Parts/Service Manual for location. 12. Attach the Spray Boom and any other Optional Equipment to the Prime Mover, in accordance with instructions in the Spray Star 1000 Parts/Service Manual. The nozzles must be the correct distance above the turf as described in Turf Spraying Guide. - Page 11 CONTROLS & INSTRUMENTS (CONTINUED) I. Spray Boss Control - Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever is engaged it sets a stop for the accelerator. The accelerator pedal must be used to maintain this speed.
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Page 12: Operation
OPERATION Before operating the Spray Star 1000, become familiar with all controls and functions. Also complete all mainte- nance requirements and read all safety warnings. Knowing the Spray Star 1000 thoroughly, how it operates, and by doing the prescribed maintenance steps, you can expect trouble free operation for years to come. SAFETY Safety needs to always be the concern of an operator of a moving vehicle or any machine with moving parts. - Page 13 OPERATION (CONTINUED) Before using the Spray Star, the operator and spray technician must familiarize themselves with all of the information on chemical spraying contained in the Turf Spray Guide. All testing and calibrating of sprayers is to be done with water, not chemicals. This insures the safety to all involved in performing the calibration operation.
- Page 14 OPERATION (CONTINUED) SPRAYER VALVE SETTINGS AND SPRAY TANK AGITATION The gate valve on the suction side of the pump, between the tank and the pump must be open before pump is engaged. Close this valve only when necessary to clean the filter with spray material in the spray tank. There are two manual flow control valves on the discharge side of the spray system.
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Page 15: Console Features
CONSOLE FEATURES This Console (PGM F) requires selection of US (acres); SI (hectares) or TU (1,000 sq ft) area and SP1 (wheel drive, etc). A. POWER - Turns Console power OFF or ON. Turning Console OFF does not affect the data stored in the computer. -
Page 16: Console Programming
CONSOLE PROGRAMMING When entering data into the Console computer, the entry sequence is always the same. Data must be entered into the first eight keys. 1. Depress the key which you wish to enter data. 2. Depress the “Enter” key. An “E” will illuminate in the DATA display. -
Page 17: Console Calibration
CONSOLE CALIBRATION (CONTINUED) 6. Recheck the new Speed Cal numbers. Zero out Distance display as in step 3. Enter the new Speed Cal number as in step 1. Repeat steps 4 and 5. MEASURE CAREFULLY. Be sure tire is properly inflated before measuring. Measure tire in type of soil in which you will be spraying. -
Page 18: Initial Programming Of Console Computer
INITIAL PROGRAMMING OF CONSOLE COMPUTER When you first turn on Console power, after all installation procedures have been completed, the Console will flash “CAL” in the RATE display and “US” in the DATA display. This means you must “calibrate” or program the Console before it can be operated. - Page 19 INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) 8. Enter SPEED CAL of 688 in key labeled: 9. Enter METER CAL calibration number in key labeled: 10. Enter VALVE CAL calibration number (2123) in key labeled: 11. Enter the target RATE 1 (GPA) (lit/ha) (GPK) you want to spray in the key labeled: 12.
- Page 20 INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) 6. To display SPEED, momentarily depress the key labeled: 7. To display VOL/MIN., momentarily depress the key labeled: 8. To display AREA/HOUR, momentarily depress key labeled: This is an actual calculation of AREA/ HOUR at the present speed you are going. It is not an average over time. 9.
- Page 21 INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) ENTER MODE SEQUENCE WITH ACTIVATED DATA-LOCK 1. Depress the key into which you wish to enter data. 2. Depress CODE message will appear. Enter your DATA-LOCK CODE. If code is correct, “E” will appear. Now enter data normally. The DATA-LOCK feature prohibits the entry of data without first entering the DATA-LOCK CODE.
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Page 22: Initial Console Setup
INITIAL PROGRAMMING OF CONSOLE COMPUTER (CONTINUED) LOW LIMIT FLOW SET POINT AND LOW LIMIT ALARM Depress until DATA display flashes. A low limit flow rate may now be entered. If actual volume Per minute falls below this limit, the Control Valve stops closing, the Alarm sounds and the rate display flashes “LL”. -
Page 23: Spray Operation
SPRAY OPERATION (After Proper Setup and Calibration) 1. Add the amount of water required for the spray operation to tank using air gap filler. 2. Start engine, set engine speed below 2000 RPM, and engage pump after taking all previously described safety and operation precautions. - Page 24 SPRAY OPERATION (CONTINUED) One of the most common causes for faulty-pump performance is corrosion inside the pump. Flush the pump and entire system with a solution that will chemically neutralize the liquid pumped. Mix according to manufacturer’s directions. This will dissolve most residue remaining in the pump, leaving the inside of the pump clean for the next use.
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Page 25: Schematics
WIRING SCHEMATIC HYDRAULIC SCHEMATIC... -
Page 26: Spraying Procedure
This section is intended to offer practical guidelines for the distribution of liquid chemicals over an area of turfgrass such as golf courses, park land, school grounds and lawns. SMITHCO makes no representation as to the suitability of any technique or product for any particular situation. This section is suitable for self-propelled spray vehicles or sprayers mounted onto vehicles. -
Page 27: Hose & Handgun Spraying
HOSE & HANDGUN SPRAYING A handgun (hand-nozzle or hand-lance) is used to control and direct the spray pattern to the ground, shrub or tree. They must be constructed of long lasting and noncorrosive materials such as brass, stainless or aluminum. The handgun fits to a hose of any length from the sprayer allowing operator mobility. -
Page 28: Nozzles
NOZZLES ( CONTINUED) 3. Disperse the material in a specific pattern that will insure even distribution of chemical across the swath covered by the boom. As shown (to the right) the pattern formed by flat fan (TeeJet) nozzles would show most liquid concentrated at the center, then tapering off where it begins to overlap with the next nozzle-approxi- mately... -
Page 29: Calibration Introduction
CALIBRATION INTRODUCTION Calibrating simply means to adjust a set of variables on the sprayer in order to deliver the desired amount of chemical to a known area of turf. The job of calibrating the sprayer consists of balancing these variables so that your sprayer delivers the desired application rate. -
Page 30: The Nozzle Chart Method Of Calibration
THE NOZZLE CHART METHOD OF CALIBRATION The Nozzle Chart Method is useful when the sprayer nozzles are new or nearly new. It is also the most useful method to employ when the sprayer is equipped with an Electronic Spray Control System. The Electronic Spray Control System does most of the calibration work, it is up to the operator to select the proper combination of nozzle size and ground speed which will deliver the desired application rate. -
Page 31: The "128" Method Of Boom Sprayer Calibration
THE NOZZLE CHART METHOD OF CALIBRATION (CONTINUED) 5. For Sprayer with Electronic Spray Control Systems. On sprayers equipped with Electronic Spray Control Systems such as those manufactured by Raven Ind., Micro-Trak Co. and Dickey-John Co., it is still important to select the right type and size of nozzle for the required operation. - Page 32 THE “128” METHOD OF BOOM SPRAYER CALIBRATION The carrying or towing vehicle is to be traveling at the desired speed when it crosses the start line of the measured course. Repeat this procedure and determine the average of the two times. 3.
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Page 33: Nozzle Performance Chart #1
NOZZLE PERFORMANCE CHART #1 Nozzle Type: XR TeeJet & DG TeeJet Spacing: 20 inch (51cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH Speed MPH Color Size (Gal/Min) 0.071 0.24... -
Page 34: Nozzle Performance Chart #2
NOZZLE PERFORMANCE CHART #2 Nozzle Type: XR TeeJet & DG TeeJet Spacing: 20 inch (51cm) Liters Per hectare Calibration: Nozzle Application Rate l/ha Pressure Capacity Speed km/h Color Size (l/min) 0.28 67.2 56.0 48.0 0.32 76.8 64.0 54.9 Orange XR8001 0.39 93.6 78.0... -
Page 35: Nozzle Performance Chart #3
NOZZLE PERFORMANCE CHART #3 Nozzle Type: Turbo FloodJet Spacing: 40 inch (100cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH Speed MPH Color Size (Gal/Min) 0.28 10.4 TF-VS2 0.35 13.0... -
Page 36: Nozzle Performance Chart #4
NOZZLE PERFORMANCE CHART #4 Nozzle Type: Turbo FloodJet Spacing: 40 inch (100cm) Calibration: Liters Per Hectare Nozzle Application Rate l/ha Application Rate GPT Pressure Capacity Speed km/h Speed MPH Color Size (l/min) 1.11 83.3 66.6 TF-VP2 1.29 96.8 77.4 1.40 84.0 Brown TF-VP2.5... -
Page 37: Nozzle Performance Chart #5
NOZZLE PERFORMANCE CHART #5 Nozzle Type: Turbo TurfJet Spacing: 20 inch (51cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH (KPH) Speed MPH (KPH) Color Size (Gal/Min) 3 (5) 4 (6) 5 (8) -
Page 38: Nozzle Performance Chart #6
NOZZLE PERFORMANCE CHART #6 Nozzle Type: Turbo TurfJet Spacing: 20 inch (51cm) Calibration: Liters Per Hectare Nozzle Application Rate l/ha Pressure Capacity Speed KPH (MPH) 4 (2.5) 6 (4) 8 (5) 10 (6) Color Size (l/min) 0.46 69.0 46.0 34.5 27.6 0.56 84.0... -
Page 39: Reference
ABBREVIATIONS AND CONVERSIONS Gallons per minute Centimeters lit/min Liters per minute Decimeters dl/min Deciliter per minute Meter Pounds per square inch Millimeters Kilometers Miles per hour Gallon per acre km/h Kilometers per hour lit/ha Liters per hectare Volume per ACRE ml/ha Milliliter per hectare Volume per Hectare... -
Page 40: Declaration Of Conformity
EC DECLARATION OF CONFORMITY according to Directive 89/392/EEC SMITHCO INC. (Name of supplier) 34 West Ave. Wayne, PA 19087 USA (Full address of the manufacture - authorized representative established in the Community must also give the business name and address of the manufacture) -
Page 41: Limited Warranty
Batteries. Wheels and tires. A copy of the warranty for the above items is furnished if necessary with each SMITHCO product. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you. - Page 42 Part #74-15 031802...
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