Smithco Spray Star 2000 Parts & Service
  1. Manuals
  2. Brands
  3. Smithco Manuals
  4. Farm Equipment
  5. Spray Star 2000
  6. Parts & service

Smithco Spray Star 2000 Parts & Service

Hide thumbs Also See for Spray Star 2000:
Table of Contents

Advertisement

Quick Links

Parts & Service
Spray Star 2000
Model 20-500-A
SN: 200G188
September 2016
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Spray Star 2000 and is the answer not in the manual?

Questions and answers

Related Manuals for Smithco Spray Star 2000

Summary of Contents for Smithco Spray Star 2000

  • Page 1 Parts & Service Spray Star 2000 Model 20-500-A SN: 200G188 September 2016 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-3 Accessories ........58-100 Introduction ............... 1 Plumbing 2002 System 48-49 (Raven 440) ......General Safe Practices ............ 2 Plumbing 2004 System 50-51 (Raven 203) ......Specifications ..............3 Plumbing 2005/2006 52-53 System(SharpShooter/Envizio ProII) ....Optional Spray Equipment ..........3 Plumbing 2007/2008 54-55 System(SharpShooter/Raven 440) ....

  • Page 3: Introduction

    Smithco Smithco Smithco Read this manual and all other manuals pertaining to the Spray Star 2000 carefully as they contain safety, oper- ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward.

  • Page 4: General Safe Practices

    SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 2000 WEIGHTS AND DIMENSIONS Length 132" (335cm) - w/ booms 137" (348 cm) - w/ Cleanload 151" (384 cm) Width 72" (183cm) Height w/ Booms Folded 110" (279 cm) Wheel Base 61" (155cm) Weight Empty 1990 lbs (903 kg)

  • Page 6: Service

    Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 2000 has 14 grease fittings. A. One on each pedal mount.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below based on air temperature at the time of opera- tion. Do not overfill. Use a high quality deter- gent oil classified "For Service SJ or higher" oil. Use no special additives with recom- mended oils.

  • Page 8: Storage

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Adjustments

    4. Push foot switch again to disengage. SPEED CALIBRATION NUMBERS The speed calibration numbers for the Spray Star 2000 is 785. SPRAY BOSS CONTROL (ORANGE) Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever is engaged it sets a stop for the accelerator.

  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 11 SERVICE CHART Maintenance Service Interval Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 12: Diagrams

    WIRING DIAGRAM Use dielectric grease on all electrical connections. To reset circuit breaker on ball valve, you must disconnect power to computer. Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 13 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 16-883 Speed Sensor 48-147 Negative Battery Cable 33-216 Battery 50-359 Oil Temperature Light 50-323 Red Battery Cable 13-488 Key Switch 77-261 40 Amp Circuit Breaker 8977 Red Boot Solenoid 77-207 Buzzer 33-084 Magnetic Coil 33-509 Master Boom Switch Right Boom...

  • Page 14: Hydraulic Diagram

    HYDRAULIC DIAGRAM Use dielectric grease on all electrical connections.
  • Page 15 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-116 Wheel Motors 14-080 Wheel Motor Seal Kit 15-681 Hose 20-572 Hydraulic Hose 20-574 Hydraulic Hose 8832-29 3/4 Suction Hose 18-040 Hose Clamp 15-839 Hydraulic Cylinder 14-531 Cylinder Seal Kit 20-575 Hydraulic Hose 15-301 Orbitrol 15-301-01...
  • Page 16 BODY & FRAME DRAWING...
  • Page 17 14-365 Air Gap Filler 16-961 Adapter 16-962 Coupler 16-962-01 Buna-N Gasket 20-592 200 Gallon Tank (Fiberglass) 20-529 Decal, Spray Star 2000 20-593 Decal, Site Gauge 20-556 Rear Hood (fiberglass) 20-611 Roll Bar 20-561 Roll Bar Base 31-045 Seat Assembly (Fiberglass)

  • Page 18: Body & Frame

    NOSE CONE DRAWING...

  • Page 19: Parts

    NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-718 15" Steering Wheel 13-726 Center Cap 27-077 Decal, Smithco Round 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-150 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut 15-844 Tilt Steering Spacer...
  • Page 20 NOSE CONE DRAWING...
  • Page 21 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-163 Forward Foot Pedal 48-066 Pedal Grip 31-049 Button Plate HB-14-20-075 Bolt -20 x HNFL-14-20 Flange Whiz Lock Nut - 20 33-509 Master Control Switch HSTP-14-20-075 Machine Screw -20 x 18-169 Adapter 15-301 Orbitrol 77-207...

  • Page 22: Linkage

    LINKAGE DRAWING...
  • Page 23 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-108 Cable 11-100 Linkage Yoke HN-516-24 - 24 HB-516-18-175 Bolt - 18 x 1 HNTL-516-18 Lock Nut 20-646 Center Console 20-645 Decal, Center Console 60-106 Park Brake Control Lever HB-516-18-175 Bolt -18 x 1 HW-516 Washer HNFL-516-18...
  • Page 24 FRONT AXLE DRAWING...

  • Page 25: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut 1 - 14 HP-18-150 Cotter Pin 11-043 Bearing with Races 80-019 Hub (includes all * items) 11-041 Oil Seal HMB-100-10 Machine Bushing 1 x 10GA 15-696 Left Spindle 20-555...

  • Page 26: Fuel Tank

    FUEL TANK DRAWING REF# PART# DESCRIPTION QUANTITY 20-695 Tank Plate 75-792 Tank Hold Down HB-516-18-150 Bolt - 18 x 1 HNFL-516-18 Flange Lock Nut 20-692 10Gallon Fuel Tank 20-692-01 Top Draw 42-814-07 Top Draw Grommet 20-694 42-814-05 Roll-over Valve 42-814-06 Valve Grommet 20-561 Roll Bar Base...

  • Page 27: Oil Tank

    OIL TANK DRAWING REF# PART# DESCRIPTION QUANTITY 15-702 Adapter 20-576 Oil Filter Assembly 18-204 Elbow 18-249 Barb Fitting 18-093 Straight Tee 18-140 Street Elbow 60-213 Strainer 13-747 Filler Breather 13-586-01 Cap Gasket HSM-10-32-063 Machine Screw 10 - 32 x HWL-10 Lock Washer 10 13-586-02 Bottom Gasket...

  • Page 28: Seat Panel

    SEAT PANEL DRAWING...
  • Page 29 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-556 Rear Hood (fiberglass) 20-611 Roll Bar HB-12-13-150 Bolt -13 x 1 HNFL-12-13 Flange Lock Nut 20-548 Hood Prop Bracket 20-558 Hood Rod HW-38 Washer HP-18-100 Cotter Pin 20-554 Hinge 20-580 Roll Bar Brace HB-12-13-150 Bolt -13 x 1...

  • Page 30: Engine And Pumps

    ENGINE AND PUMPS DRAWING...
  • Page 31 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-624 Oil Cooler HB-516-18-075 Bolt -18 x HNFL-516-18 Flange Lock Nut 18-438 Fitting 20-532 Right Oil Cooler Mount 76-484 Engine, Briggs & Stratton 31 HP 76-487 Engine Oil Filter 76-446-01 Stub Shaft 21-161 Wire Block 50-394...
  • Page 32 ENGINE AND PUMPS DRAWING...
  • Page 33 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-632 Long Exhaust Shield 23-133 90° Adjustable Elbow 20-569 Centering Arm 15-702 Adapter HB-38-16-175 Bolt -16 x 1 HW-38 Washer HNTL-38-16 Lock Nut 14-266 Ball Bearing 18-270 Spacer 18-266 45° Elbow 11-021 Engine Mount HWL-38...

  • Page 34: Spray Pump

    PUMP DRAWING...
  • Page 35 PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-161 Fitting 18-372 3-Way Valve 16-180 Quick Coupler 16-935 Quick Coupler Cap 16-156 Elbow 18-390 Pipe Tee 16-880 Close Nipple 16-998 Hypro ® Pump 33-480 Pressure Switch 16-973 Reducer 33-494 Male Elbow 8954-41 Clear Hose 10-389 Plug...

  • Page 36: Rear Axle

    REAR AXLE DRAWING...
  • Page 37 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 11-100 Linkage Yoke 50-108 Cable 60-536 Bellows 15-691 Brake Relay 11-100 Linkage Yoke HN-516-24 34-021 HCP-516-100 Clevis Pin HP-18-075 Cotter Pin 76-241 Right Caliper CW 34-101-02 Pad Kit 76-239 Brake Disc 8"...

  • Page 38: Spray Tank

    TANK DRAWING...
  • Page 39 Elbow 16-194 Anti-Vortex Fitting (part of tank) 16-156 Elbow 20-534 Tank Pad 20-592 200 Gallon Tank (Fiberglass) 20-529 Decal, Spray Star 2000 20-593 Decal, Site Gauge 16-953 16" Lid 16-953-01 Gasket for Lid 16-169 Strainer Basket 14-365 Air Gap Filler...

  • Page 40: Turbo Quad Agitator

    TURBO-QUAD AGITATOR DRAWING...
  • Page 41 TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 16-173 Reducer 16-157 Female Pipe Thread Tee 16-158 Close Nipple...

  • Page 42: Orbitor

    15-301 ORBITROL DRAWING...
  • Page 43 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 44: Hypro Pump

    16-998 HYPRO PUMP ® REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing 16-966-16 Impeller 16-998-10 Gasket 16-998-04 O-Ring 16-998-05 Mechanical Seal (Silicon Carbide) 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-06 Slinger Ring 16-966-10 Ball Bearing 16-998-09 Pump Shaft 16-822-20 16-966-13 Bearing Retainer 16-994-01...

  • Page 45: Gear Pump

    76-197 EATON GEAR PUMP REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...

  • Page 46: Hydrostatic Pump

    76-482 HYDROSTATIC PUMP DRAWING...
  • Page 47 76-482 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) 60-343-08 Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Cam Plate 77-239-09 Swash Plate Insert 60-343-21...

  • Page 48: Wheel Motor

    43-116 REAR WHEEL MOTOR DRAWING...
  • Page 49 43-116 REAR WHEEL MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 43-116-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched set) 13-032-33...

  • Page 50: Plumbing 2002 System (Raven 440)

    2002 PLUMBING DRAWING (RAVEN 440)
  • Page 51 2002 PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 10-408-01 Phoenix 10 GSP 20-543 Strainer Mount 17-537 Square U-bolt 16-281 Liquid Filled Gauge 15-741 #75 Series Clamp 15-739 #75 90° Hose Barb 15-737 Flanged Strainer 16-968-03 Screen (50 mesh) 15-735 #50 x 1 FTP Fitting 15-740...

  • Page 52: Plumbing 2004 System (Raven 203)

    2004 PLUMBING DRAWING (RAVEN 203)
  • Page 53 2004 PLUMBING PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 20-543 Strainer Mount 17-537 Square U-bolt 15-780 Poly Hex Plug 15-739 #75 90° Hose Barb 15-741 #75 Series Clamp 15-737 Flanged Strainer 16-968-03 Screen (50 mesh) 15-735 #50 x 1 FTP Fitting 15-740 #50 Series Clamp 15-738...

  • Page 54: System(Sharpshooter/Envizio Proii)

    2005/2006 PLUMBING DRAWING (ENVIZIO PRO II + SHARP SHOOTER)
  • Page 55 2005/2006 PLUMBING PARTS LIST (ENVIZIO PRO II + SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 17-537 Square U-bolt 20-543 Strainer Mount 16-281 Liquid Filled Gauge 15-741 #75 Series Clamp 15-739 #75 90° Hose Barb 15-737 Flanged Strainer 16-968-05 Screen (80 mesh) 15-735 #50 x 1 FTP Fitting 15-740...

  • Page 56: System(Sharpshooter/Raven 440)

    2007/2008 PLUMBING DRAWING (RAVEN 440+ SHARP SHOOTER)
  • Page 57 2007/2008 PLUMBING PARTS LIST (RAVEN 440 + SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 10-408-01 Phoenix 10 GSP 30-173 GPS Plate 30-172 Fiberglass Cover 20-543 Strainer Mount 16-281 Liquid Filled Gauge 15-741 #75 Series Clamp 15-739 #75 90° Hose Barb 15-737 Flanged Strainer 16-968-05 Screen (80 mesh)

  • Page 58: Controls 2002 System (Raven 440)

    WIRING 2002 SYSTEM (RAVEN 440)
  • Page 59 WIRING 2002 SYSTEM (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 16-140 Power Switch 16-525-01 Rate1/Rate2 Manual Switch 16-873 Adjustment Switch 16-141 Boom Switch 16-697 Master Switch 16-558 Mounting Knob 16-525 Console (only) 16-234 Console Cover 20-557 440 Console Mount 20-540 Ram Mount 50-400 Grommet 20-596...

  • Page 60: Accessories

    WIRING 2004 SYSTEM (RAVEN 203)
  • Page 61 WIRING 2004 SYSTEM (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 16-958-01 Mounting Bracket 16-898 Boom Switch 16-900 Mounting Knob 16-899 Master Switch 18-418 Console Liquid Filled Pressure Gauge with 33-090-02 Liquid Filled Pressure Gauge 33-090-04 Pressure Gauge Tube Fitting 16-958-02 Fuse Holder 16-525-03 Fuse 15 AMP 16-895...

  • Page 62: Controls 2005 System (Sharpshooter/Envizio Pro Ii)

    WIRING 2005/2006 SYSTEM (ENVIZIO PRO II + SHARP SHOOTER W/ RATE-SYNC)
  • Page 63 WIRING 2005/2006 SYSTEM (ENVIZIO PRO II + SHARP SHOOTER W/ RATE-SYNC) REF# PART# DESCRIPTION QUANTITY 33-271 Fuse Block 33-508 Auto Blade Type Fuse 15Amp 33-273 Auto Blade Type Fuse 30Amp 9035 Blade Fuse 1AMP 16-524 Motorized Control Valve 30-178 6' Cable for Transducer 30-177 Pressure Transducer 15-775...

  • Page 64: Controls 2008 System (Sharpshooter/Raven 440)

    WIRING 2007/2008 SYSTEM (RAVEN 440 + SHARP SHOOTER W/ RATE-SYNC)
  • Page 65 WIRING 2007/2008 SYSTEM (RAVEN 440+ SHARP SHOOTER W/ RATE-SYNC) REF# PART# DESCRIPTION QUANTITY 16-140 Power Switch 16-525-01 Rate1/Rate2 Manual Switch 16-873 Adjustment Switch 16-141 Boom Switch 16-697 Master Switch 16-558 Mounting Knob 16-525 Console (only) 20-601 440 Console Mount 30-172 Fiberglass Cover 8803-48 Trim-48"...

  • Page 66: Motorized Control Valve

    16-524 MOTORIZED CONTROL VALVE DRAWING WHEN SERVICING VALVE: Replace valve body with ISO-Body Kit if valve has been leaking internally. Replace motor assembly if the motor will not run. Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key.

  • Page 67: Strainer

    15-737 STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 MEsh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05...

  • Page 68: Manifold Ball Valve

    15-743 MANIFOLD VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...
  • Page 69 NOTES...

  • Page 70: 18' Heavy Duty Boom

    17-585 18' HD SUPER BOOM DRAWING...
  • Page 71 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Nut, - 16 ( for adjustment bolts)
  • Page 72 17-585 18' HD SUPER BOOM DRAWING...
  • Page 73 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Lock Nut, - 16 HW-38 Washer, HB-12-13-300 Bolt, - 13 x 3 HNTL-12-13 Lock Nut, - 13 17-593 Limit Hinge, LH 17-598...
  • Page 74 17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...

  • Page 75: 20' Heavy Duty Boom

    17-580 20' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 76 17-580 20' HD SUPER BOOM DRAWING...
  • Page 77 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Nut, - 16 (adjustment bolt) HB-38-16-100 Bolt, - 16 x 1 HW-38 Washer, HNFL-38-16...
  • Page 78 17-580 20' HD SUPER BOOM DRAWING...
  • Page 79 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-587 Boom Lock 42-116 Rubber Insert 8803-2.75 Trim Lace, 2 17-588 Lock Hinge, RH 17-597 Torsion Spring, RH 17-589 Limit Hinge, RH HB-516-18-100 Bolt, -16 x 1 HNFL-516-18 Flange Lock Nut, - 18 17-593 Limit Hinge, LH...

  • Page 80: Triple Nozzle Assembly

    TRIPLE NOZZLE ASSEMBLY REF#PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 81: Star Command Capstan Nozzle

    STAR COMMAND CAPSTAN NOZZLE VALVE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 30-168-05 Complete Nozzle Valve Assembly (includes * items) 30-168-12 CRII Saddle Assembly 30-168-20 O-ring 30-168-26 Valve Body 30-168-18 O-ring 30-168-25 Fly Nut 30-168-17 Plunger 30-168-19 O-ring 30-168-21 Coil 30-168-13 Combo-Jet SR110-10 30-168-14 Combo-Jet MR110-10` 30-168-22...
  • Page 82 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 83 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...

  • Page 84: Electric Hose Reel

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...

  • Page 85: Hose Reel

    30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt...

  • Page 86: Hose Reel Installation

    HOSE REEL MOUNT DRAWING...

  • Page 87: Hose Reel Adjustments

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-749 Hose Barb 8887-110 " Orange PVC Hose 110" 18-040 Hose Clamp 16-129 Manual Rewind Hose Reel HB-516-18-150 Bolt -18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 16-295 Hose Fitting Hose Reel Mount bracket (part of machine) 18-249...

  • Page 88: Foam Marker Installation

    30-004 FOAM MARKER DRAWING Spray Star 3180 Spray Star 2000 WIRING DRAWING...
  • Page 89 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Lock Nut, - 18 (part of machine) Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 90 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 91 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2.
  • Page 92 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-536 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Double Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-536 Compressor Subassembly...
  • Page 93 NOTES...

  • Page 94: Foam Nozzle Sub Assembly

    15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 15-511-01 Foam Nozzle Inlet Body 15-511-02 Foam Sponge 15-511-10 Plastic Screen Hose Clamp Drop Tube 15-511-08 Long Foam Sponge 15-511-09 Stainless Steel Screen Hose Clamp 14-284-09 Foam Nozzle Reducer 15-510-01 Nozzle Mounting Rods 15-511-07 Foam Nozzle Sub Assembly...

  • Page 95: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...

  • Page 96: Fresh Water Tank

    30-006 FRESH WATER TANK DRAWING...
  • Page 97 30-006 FRESH WATER TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 98: Chemical Cleanload System

    20-503 CHEMICAL CLEANLOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-945 Fitting (part of tank) 16-159 Fitting 8897-43 " Discharge Hose 43" 15-620 Cleanload Assembly 16-156 Elbow 16-972 90° Elbow 18-391 Coupling 16-161 Fitting 18-116 Hose Clamp 8897-116 " Discharge Hose 116" Center Boom 14-604 Loom Clamp Mount...
  • Page 99 OPERATING INSTRUCTION START-UP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.
  • Page 100 15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 101 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-04 Cleanload Eductor Plug, ” 15-620-14 Ball Valve, 1 Single Union 15-620-13 Handle, Cleanload 15-620-12 Ball Valve 15-620-15 Gasket: 2” 15-620-16 Locking Ring, 2” 15-620-21 Tank, 5.8 gallon 15-620-17 Gasket: 2”, Tapered 15-620-18 Drain Head, 2”...

  • Page 102: 15-835 Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 103: Reference

    DECAL LIST This is a list of decals located on the Spray Star 2000. Part number, description and location will help in reorder- ing decals. 15-463 Decal, Spray Pump 20-529 Decal, Spray Star 2000 20-545 Decal, Dashboard 20-553 Decal, Center Console...

  • Page 104: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 50-403 Inline Fuel Filter 20-576 Hydraulic Oil Filter Assembly 20-576-01 Oil Filter Replacement Element 76-487 Engine Oil Filter Briggs # 942921 76-395-01 Remote Air Cleaner Cartridge 76-395-02 Remote Safety Filter Cartridge REPLACEMENT BELTS 30-137 Spray Pump V-Belt SEAL KITS 15-301...
  • Page 105 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 106 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.

This manual is also suitable for:

20-500-a

Table of Contents