Subscribe to Our Youtube Channel
Related Manuals for Smithco TCV 5000
Summary of Contents for Smithco TCV 5000
- Page 1 Parts & Service Operators TCV 5000 Turf Care Vehicle Model 31-000-C SN: DT310032 June 2014 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
-
Page 2: Table Of Contents
CONTENTS Introduction................1-5 Introduction ................1 Safe Practices ................. 2 Specifications ................3 Setup ..................4 Controls & Instruments ............5 Service ..................6-13 Operation ................6-7 Maintenance ................. 8-9 Wheel Creep ................. 10 Adjustments ................10 Service Chart ..............11-12 Storage .................. -
Page 3: Introduction
Smithco product. Smithco Read this manual and all other manuals pertaining to the TCV 5000 carefully as they contain safety, operating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward. -
Page 4: Safe Practices
16. Keep the area of operation clear of all bystanders. 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco Smithco only. Do not modify any function or part. Smithco Smithco... -
Page 5: Specifications
SPECIFICATIONS WEIGHTS AND DIMENSIONS Length 128" (325 cm) Width 72" (183 cm) Height w/ ROPS 84" (213 cm) Wheel Base 68" (173 cm) Weight Empty 2355 lbs (1068 kg) Weight Full 7355lbs (3336 kg) SOUND LEVEL (DBA) At ear level 88.4 dBA ENGINE Make... -
Page 6: Setup
SET UP The Dump Truck arrives from Smithco setup and ready for service. Depending on freight conditions battery may need to be installed. 1. Check the tire pressure. The front tires are 20 psi (1.4 bar) and rear tires are 30 psi (2.0 bar). -
Page 7: Controls & Instruments
CONTROLS & INSTRUMENTS A. Hour Meter - The hour meter indicates hours of machine operation. It operates only when the ignition switch is on. B. Glow Plug - When ignition is turned on, glow plug lights when ready to start. C. -
Page 8: Operation
OPERATION Before operating the Smithco Dump Truck, become familiar with all controls and functions. Also complete all maintenance requirements and read all safety warnings. Knowing the Dump Truck thoroughly, how it operates, and by doing the prescribed maintenance steps, you can expect trouble free operation for years to come. - Page 9 OPERATION Run machine at half-throttle minimum, prior to operating tration pedal. This will ensure proper brake release. HILLSIDE OPERATION Do NOT stop or start suddenly on any slope. Be especially cautious when changing direction. Do NOT operate on slopes greater than 10°. DUMPING When dumping, the reciever hitch can interfer with box.
-
Page 10: Maintenance
MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The dump truck has 7 grease fittings. - Page 11 MAINTENANCE ENGINE OIL With strict emission control regulations now in effect, the CF- 4 and CG-4 engine oils have been developed for use with low O= Recommended X= Not Recommended sulfur fuels, for On-Highway vehicle engines. When Non-Road Lubricating Oil Class Fuel engines run on high sulfur fuel, it is advisable to use a "CF or better"...
-
Page 12: Wheel Creep
WHEEL CREEP WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely. - Page 13 STORAGE TWO MONTHS 1. Clean the exterior surfaces of the engine. 2. Change the oil and filter while the engine is still warm from operation. 3. Drain coolant from the radiator. Open cock at the bottom of the radiator, and remove the pressure cap to drain water completely.
-
Page 14: Service Chart
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. - Page 15 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.
-
Page 16: Wiring Diagram
WIRING DIAGRAM Use dielectric grease on all electrical connections. Color Code Chart Blue Brown Yellow Green Orange Black Purple White... - Page 17 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 77-223 Timer 30-042-06 Relay 50-359 Warning Light 10-556 Speedometer 31-071 Speedometer Wire 12-017 Hour Meter 14-292 Seat Switch 13-488 Ignition Switch 32-014 Lights 15-725 Mount Panel End 15-727 Switch Actuator 15-782 Rocker Switch, Unlit 48-147 Ground Battery Cable 33-216...
-
Page 18: Hydraulic Diagram
HYDRAULIC DIAGRAM Letter Code Chart Center Inside Outside Bottom... -
Page 19: Parts
HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-092 Hydraulic Hose 30-091 Hydraulic Hose 15-301 Orbitrol 30-094 Hydraulic Hose 15-839 Hydraulic Cylinder 14-531 Seal Kit 18-171 Seal Loc Adapter 30-025 Oil Tank 13-747 Filler Breather 13-586-03 Neck 8833-9 Suction Hose 18-222 Hose Clamp 8833-13... - Page 21 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 31-015 Gondola Dump Box (Optional) 31-028 Tailgate Dump Box (optional) 30-008 Roll Bar 31-046 Engine Hood (Fiberglass) 27-055 Flush Hinge 31-045 Seat Assembly (Fiberglass) 14-270 Seat 14-292 Seat Switch 76-198-03 Seat Belt 13-718 15"...
- Page 22 NOSE CONE DRAWING...
- Page 23 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-726 Center Cap 27-077 Decal, Smithco Round 13-718 15" Steering Wheel 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-125 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut 48-187 Stub shaft...
-
Page 24: Front Axle
FRONT AXLE DRAWING... - Page 25 FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-150 Cotter Pin HNJ-58-18 Jam Nut - 18 30-071 Hub Assembly HNAR-100-14 Slotted Jam Nut 1 - 14 30-070 Left Spindle 20-617 Shock Absorber HB-58-11-300 Bolt 5/8 - 11 x 3 HNTL-58-11 Lock Nut 5/8 -11 30-249 U-Bolt...
- Page 26 OIL AND FUEL TANK DRAWING...
-
Page 27: Oil And Fuel Tank
OIL AND FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-216 Battery 8-603 Battery Strap 13-747 Filler Breather 30-025 Oil Tank 18-069 Pipe Plug 60-213 Strainer 18-433 Strainer 18-398 90° Barb Fitting 30-132 Fuel Pump Mount 30-130 Fuel Pump 73-049 Fuel Tank 73-050 Cap with Gauge... - Page 28 SEAT PANEL DRAWING...
- Page 29 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 31-046 Engine Cover (fiberglass) 27-055 Flush Hinge HSM 10-32-100 Machine Screw #10-32-100 HNFL-10-32 Flange Whiz Lock Nut # 10 - 32 31-058 Rod Pivot 31-059 Hood Rod HW-516 Washer HP-18-100 Cotter Pin 30-008 Roll Bar 31-065...
- Page 30 ENGINE AND PUMPS DRAWING...
-
Page 31: Engine And Pumps
ENGINE, AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-042 Kubota Diesel Engine 33.5 HP 23-145 O-ring 30-033 Throttle Cable Mount HBM-8-1.25-25 Bolt #8-1.25 x 25 HWLM-8 #8 Lock Washer 42-004-02 Air Cleaner Cap 30-041 Right Engine Mount 48-109 Spring 30-037 Shift Arm HB-14-20-075... - Page 32 COOLER AND EXHAUST DRAWING...
-
Page 33: Cooler And Exhaust
COOLER AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-269 Muffler 31-061 Muffler Hanger HBFL-516-18-075 Flange Bolt, - 18 x HNFL-516-18 Flange Nut, - 18 31-012 Muffler Mount 30-042-06 Relay (part of engine) 77-223 Timer (part of engine) HBM-6-1-16 Metric Bolt M6 - 1 - 16 HWLM-6 Metric Washer M6 HW-14... - Page 34 31-015 GONDOLA DUMP BOX DRAWING...
- Page 35 31-015 GONDOLA DUMP BOX PARTS LIST REF# PART# DESCRIPTION QUANTITY 31-035 Dump Box HCP-100-325 Clevis Pin 1 x 3 HHP-18 Bridge Pin 31-011 Box Base HB-38-16-300 Bolt, -16 x 3 HNTL-38-16 Lock Nut, - 16 31-060 Main Frame 72-040 Hydraulic Cylinder 72-040-01 Seal Kit 23-184...
- Page 36 31-028 CARGO TAILGATE BOX DRAWING...
- Page 37 31-028 CARGO TAILGATE BOX PARTS LIST REF# PART# DESCRIPTION QUANTITY 31-036 Cargo Box HCP-100-325 Clevis Pin 1 x 3 HHP-18 Bridge Pin 31-011 Box Base HB-38-16-300 Bolt, -16 x 3 HNTL-38-16 Lock Nut, - 16 31-060 Main Frame 72-040 Hydraulic Cylinder 72-040-01 Seal Kit 23-184...
- Page 38 31-043 SINGLE-BANK HYDRAULIC VALVE DRAWING...
- Page 39 31-043 SINGLE-BANK HYDRAULIC VALVE PARTS LIST REF # PART # DESCRIPTION QUANTITY 13-731-01 Actuator Housing Assembly Relief valve 3*† 78-415-03 O-Ring Seal 4*† 78-415-05 Spacer 78-415-04 Flanged Washer HDM10 13-731-03 Spool 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11 78-415-10 Metric Socket Screw M5 x .8 x 45 13-731-04 1/4"...
- Page 40 15-301 ORBITROL DRAWING...
-
Page 41: 15-301 Orbitrol
15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY O-Ring Seal Quad Seal 15-301-14 Bearing Kit Bearing Race Bearing Spool 15-301-13 External Retaining Ring 15-301-15 Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring 15-301-08 Sleeve Retainer 15-301-11... - Page 42 76-197 EATON GEAR PUMP DRAWING...
- Page 43 76-197 EATON GEAR PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...
- Page 44 30-102 EATON PUMP DRAWING...
-
Page 45: 30-102 Eaton Pump
30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-16 Valve Plate (CW Rotation) 33-058-26 Bearing (Press Fit) 33-058-25 Back Plate Assembly 33-058-12 Relief Valve S/A O-Ring Molded O-Ring 33-058-38 Inner Ring Gerotor 33-058-39 Outer Ring Gerotor 33-058-35 Charge Pump Adapter Assembly 33-058-46 Bearing (Press Fit) Bolt and Washer... - Page 46 30-102 EATON PUMP DRAWING...
- Page 47 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-03 Cap Screw #10 - 24 x 1 33-058-02 Jam Nut 33-058-42 Washer Seal Washer Retaining Ring 33-058-10 Thrust Race 33-058-11 Thrust Bearing 33-058-31 Washer 33-058-52 Shaft Seal Retaining Ring 33-058-28 Drive Shaft 33-058-17 Housing Assembly...
- Page 48 30-101 EATON MOTOR DRAWING...
-
Page 49: 30-101 Eaton Motor
30-101 EATON MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-101-01 Shaft and Bearing Kit (7/8 splined 13T) Seal Exclusion Seal Shaft Seal Back Up Ring 30-101-02 Bearing Housing Shaft Face Seal 30-101-03 Wear Plate 30-101-04 Main Drive 30-101-05 Geroler 30-101-06 Valve Plate 14-207 Valve Drive... -
Page 50: Decal List
31-067 Decal, Dashboard Dashboard 30-117 Decal, Ultra Fuel Fuel Tank 30-097 Decal, Side Control Panel Right Side Panel 34-147 Decal, Smithco Logo Nose Cone 31-037 Decal, TCV 5000 Sides of Dump/Cargo Box 30-150 Decal, Console Panel Between Seats on console... - Page 51 NOTES...
-
Page 52: Quick Reference
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 72-146 Hydraulic Oil Filter Assembly COMPLETE 60-334 Oil Filter Element 30-042-05 Air Cleaner Cartridge 13-488 Key Switch 30-042-08 Fuel Filter Element 30-042-09 Engine Oil Filter 77-217 Exhaust Muffler Gasket SEAL KITS 15-301 Power Steering Orbital Motor 15-301-01 Seal Kit 15-839... - Page 53 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
- Page 54 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
Need help?
Do you have a question about the TCV 5000 and is the answer not in the manual?
Questions and answers