Smithco ZTR164 Parts & Service
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Smithco ZTR164 Parts & Service

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Parts & Service
Sand Star Zee
Model 45-501-A
SN: ZTR164
May 2019
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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  • Page 1 Parts & Service Sand Star Zee Model 45-501-A SN: ZTR164 May 2019 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ����������������������������������������������������������������������������������������������������������������� 1-6 Introduction �������������������������������������������������������������������������������������������������������������������� 1 Safe Practices ������������������������������������������������������������������������������������������������������������ 2-4 Specifications ��������������������������������������������������������������������������������������������������������������� 5 Operating Instructions ��������������������������������������������������������������������������������������������������� 6 Service ����������������������������������������������������������������������������������������������������������������������� 7-13 Maintenance ��������������������������������������������������������������������������������������������������������������� 7-9 Daily Check List ����������������������������������������������������������������������������������������������������������� 10 Service Chart ���������������������������������������������������������������������������������������������������������� 11-12 Adjustments ����������������������������������������������������������������������������������������������������������������� 13 Diagrams ������������������������������������������������������������������������������������������������������������������ 14-17 Wiring Diagram ������������������������������������������������������������������������������������������������������� 14-15 Hydraulic Diagram ��������������������������������������������������������������������������������������������������...

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number� Both numbers are needed when ordering parts� Refer to engine manual for placement of engine serial number� For product and accessory information, help finding a dealer, or to register your product please contact us at www�Smithco�com�...
  • Page 4 SAFETY Read and understand this manual and all safety signs before operating and maintaining� Review the safety instructions and precautions annually� TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS�...
  • Page 5 This is a list of decals located on the Sand Star Zee. Part number, description and location will help in reordering decals. 13-063 Decal, Warning 25-357 Decal, Smithco 25-369 Decal, 84 dBA 25-277 Decal, Battery 25-286 Decal, Pinch Point...

  • Page 6: Safe Practices

    19� Stop engine before making repairs/adjustments or checking/adding oil to the crankcase� 20� Use parts and materials supplied by Smithco only� Do not modify any function or part� These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots.

  • Page 7: Specifications

    SAND STAR SPECIFICATIONS WEIGHTS AND DIMENSIONS Length 75" (1,91 m) Width 59" (1,50 m) Height 70" (1,78 m) Wheel Base 48" (1,22m) Ground Clearance 5�5" - 7" (13 -18 cm) - under cultivator depending on attachment Weight 880 lbs� (399 kg) SOUND LEVEL At Ear Level 82 dB...

  • Page 8: Operating Instructions

    OPERATION STEERING CONTROL LEVERS Acquaint yourself with the steering before operating the machine� This machine is equipped with two steering control levers (A) that make the machines speed and direction continuously variable� The steering controls can be moved forward or backward about a neutral position� The neutral position is locked when the steering control levers are moved outward and the machine will stand still�...

  • Page 9: Service

    MAINTENANCE WARNING! Before servicing or making adjustments to machine, stop engine and remove key from ignition� Use all procedures and parts prescribed by the manufacturer's� Read the engine manual� LUBRICATION Machine should be greased before starting� Use general purpose No� 2 lithium base grease� Lubri- cate every 250 hours�...
  • Page 10 MAINTENANCE HYDRAULIC OIL 1� Use Parker Dura Clean Hydraulic Oil or equivalent of AW32 minimum hydraulic oil� 2� For proper warranty, change oil every 250 hours of use� 3� The oil level in reservoir should be 1-3" from the bottom of the dipstick when fluid is cold. Do not over- fill.
  • Page 11 MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery� When charging or working near battery, always shield your eyes and always provide proper ventilation� Battery cable should be disconnected before using "Fast Charge"�...

  • Page 12: Daily Checklist

    DAILY CHECKLIST Follow all procedures and ONLY use parts prescribed by the manufacturer� Read the engine manual before maintenance�� Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition� DAILY CHECKLIST 1�...

  • Page 13: Service Chart

    SERVICE CHART The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement� You must adhere to the guidelines established by the manufacturer for warranty cover- age� In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent� Maintenance Procedure Maintenance Service Interval Torque the wheel lug nuts�...
  • Page 14 MAINTENANCE SERVICE CHART Duplicate this page for routine use. Service Clean more often under dusty conditions or when airborne debris is present , replace air cleaner parts, if very dirty. Maintenance Check Item For the week of: Tues. Wed. Thurs. Fri.

  • Page 15: Adjustments

    ADJUSTMENTS CENTER LIFT Using the foot pedal on the left floorboard and the center lift lever you can raise and lower the center lift� To lift, push right foot pedal all the way down and the center lift lever will lock into place� To lower, place pressure on the foot pedal, place detent pin in hole for correct depth you are trying to obtain, push center lift lever inward and release ped- al�...

  • Page 16: Diagrams

    WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 17 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 13-488 Ignition Switch 45-529-01 Replacement Seat Switch 45-523 Relay Switch 8975 30AMP Circuit Breaker 8977 Circuit Breaker Boot 13-750 Solenoid with Connector 45-563 Red Battery Boot 13-215 Starter Cable 45-520 22HP Briggs & Stratton Engine 12-031 Black Battery Boot 22-065...

  • Page 18: Hydraulic Diagram

    HYDRAULIC DIAGRAM...
  • Page 19 HYDRAULIC DIAGRAM REF# PART# DESCRIPTION QUANTITY 42-005 Oil Tank 45-594 Filler Breather 8810-24 5/8" Hose x 24 18-463 Tee Fitting 8810-16 5/8" Hose x 16 45-527 LH Hydro 45-528 RH Hydro Hydraulic Fluid 7 quarts Parker Dura Clean Hydraulic Oil 6�6 liters or equivalent of AW32 minimum hydraulic oil�...

  • Page 20: Parts

    ZTR MAIN DRAWING...
  • Page 21 ZTR MAIN PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-609 Roll Bar 45-529 Seat 45-529-01 Seat Switch 45-529-02 Arm Rest Kit 42-005 Oil Tank 45-594 Filler Breather w/ Dipstick 15-781 XLG Drink Cup Holder 45-552 LH Control Panel 8803-36 Black Trim x 36" 45-535 LH Steering Lever 60-106...

  • Page 22: Front Fork

    FRONT FORK DRAWING REF# PART# DESCRIPTION QUANTITY HP-18-200 Cotter Pin, 76-301 Rubber Cap HNAR-114-12 Slotted Jam Nut, 1 - 12 20-142 Oil Seal 20-143 Bearing with Race 45-560 Main Frame 45-613 Caster Fork HNA-34-16 Axle Nut, - 16 HMB-34-14 Machine Bushing, x 14GA 11-040 Spacer...

  • Page 23: Brake And Control Linkage

    BRAKE & CONTROL LINKAGE DRAWING REF# PART# DESCRIPTION QUANTITY 45-597 Wheel Spacer HCP-516-100 Clevis Pin, HP-18-100 Cotter Pin, 45-528 RH Hydro Unit 45-624 RH Steering Lever 45-527 LH Hydro Unit 45-583 Brake Linkage HP-18-100 Cotter Pin, 11-100 " Linkage Yoke HN-516-24 Hex Nut, 18-441...

  • Page 24: Seat Panel

    SEAT PANEL DRAWING...
  • Page 25 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-529 Seat 45-529-01 Replacement Seat Switch 45-529-02 Arm Rest Kit HB-516-18-175 Hex Bolt, -18 x 1 HW-516 Washer, HNTL-516-18 Nylon Lock Nut, 45-535 LH Steering Lever 45-523 Switch HSM-10-32-063 Machine Screw, #10 - 32 x HWL-10 Lock Washer, #10 HN-10-32...

  • Page 26: Control Panel And Gas Tank

    CONTROL PANEL - GAS TANK DRAWING...
  • Page 27 CONTROL PANEL - GAS TANK PARTS LIST PART# DESCRIPTION QUANTITY 45-520 22HP Briggs & Stratton Engine 50-403 Replacement In-line Gas Filter 45-551 RH Control Panel 8803-36 Black Trim x 36" 12-804 Hour Meter 48-271 Throttle Cable Assembly 8-624 Knob HSM-10-32-063 Machine Screw, 10 -32 x HNFL-10-32 Flange Whiz-Loc Nut, 10 -32...

  • Page 28: Roll Bar And Oil Tank

    ROLL BAR - OIL TANK DRAWING...
  • Page 29 ROLL BAR - OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-542 Rake Holder HB-516-18-100 Hex Bolt, - 18 x 1 HW-516 Flat Washer, HNTL-516-18 Nylon Lock Nut, - 18 HB-14-20-075 Hex Bolt, - 20 x HW-14 Washer, HWL-14 Lock Washer, 45-572 Rear Tank Bracket, RH 42-833...

  • Page 30: Center Lift Linkage

    CENTER LIFT LINKAGE DRAWING...
  • Page 31 CENTER LIFT LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-990 Spacer HNTL-38-16 Nylon Lock Nut, 45-022 Molded Foot Pedal 45-598 Pedal Spacer HB-38-16-300 Hex Bolt, - 16 x 3 45-578 Center Lift Pedal HWK-316-075 Woodruff Key, HMB-12-14 Machine Bushing, x 14GA 45-602 Tube Mount HG-14-28-180...

  • Page 32: Elec/Hyd Rear Lift W/ Speed Boss

    ELEC/HYD REAR LIFT DRAWING...
  • Page 33 ELEC/HYD REAR LIFT PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-662 Switch Mount 45-592 Wire Harness Electric Lift 45-624 RH Steering Lever (wire harness goes through) 45-551 RH Control Panel 45-543 Centering Bracket HHP-18 Bridge Pin, Main Frame 45-631 Electric/Hydraulic Actuator w/ Connector HB-12-13-125 Hex Bolt, - 13 x 1...

  • Page 34: Rear Hitch

    REAR HITCH DRAWING...
  • Page 35 REAR HITCH PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-150 Hex Bolt, -13 x 1 HW-12 Washer, HNFL-12-13 Flange Whiz-loc Nut, - 13 34-220 RH Pivot HG-14-28-180 Grease Fitting, -28 x 180° 43-139 Lock 43-136 Torsion Spring HN-12-13 Hex Nut, - 13 HCP-78-350 Clevis Pin, HNCL-12-13...

  • Page 36: Engine Drawing

    ENGINE DRAWING...
  • Page 37 ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY 12-031 Battery Boot - Black 22-065 Starter Cable - Black 45-563 Battery Boot - Red 13-215 24" Starter Cable - Black 13-197 Battery Cable 45-520 22HP Briggs & Stratton Engine 45-525 Muffler 45-575 Engine Plate 45-528 RH Hydro...

  • Page 38: Accessories

    45-510 LIGHT KIT DRAWING...
  • Page 39 45-510 LIGHT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-627 3x3 LED Light Assembly 45-595 Rear Light Bracket 17-537 Square U-bolt 45-611 Decal, ZTR Lights 15-727 Rocker Switch , unlit 15-782 Switch Body - unlit, On-None-Off 45-596 Front light Bracket HB-14-20-075 Hex Bolt, - 20 x...

  • Page 40: 45-502 40" Plow

    45-502 40" ALUMINUM PLOW DRAWING...
  • Page 41 45-502 40" ALUMINUM PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY HNJ-58-18 Jam Nut, - 18 45-632 Pedal Grip 45-638 Pedal Stud 80-006 Rod End HB-12-13-250 Hex Bolt, - 13 x 2 HNTL-12-13 Nylon Lock Nut, - 13 HNJ-12-20 Jam Nut, - 20 45-637 Lift Assembly...
  • Page 42 45-502 40" ALUMINUM PLOW DRAWING...
  • Page 43 INSTALLATION INSTRUCTIONS 1� Make sure machine engine is off and the key is removed. Set the parking brake. 2� Assemble Pusher Bars (Ref� 10, 11) to Front Cross-tube (Ref� 12) using Hex Bolts and Nylon Lock Nuts (Ref� 11)� Pusher Bars should be on the inside of the mounting plates on the Front Cross-tube�...

  • Page 44: 45-503 84" Rake

    45-503 84" RAKE ASSEMBLY DRAWING...
  • Page 45 45-503 84" RAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-58-11-400 Hex Bolt, - 11 x 4 HMB-58-14 Machine Bushing, x 14GA HNCL-58-11 Nylon Lock Nut, - 11 45-588 Draw bar HCP-12-150 Clevis Pin, HP-18-100 Cotter Pin, 76-275 Spacer 45-590 Right Rake Frame 45-586 Grooming Blade...

  • Page 46: 45-504 Center Grader Blade

    45-504 FLIP DOWN GRADER BLADE DRAWING...
  • Page 47 45-504 FLIP DOWN GRADER BLADE PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-352 Shoulder Hex Bolt HW-516 Flat Washer, HMB-12-14 Machine Bushing, x 14GA HNCL-38-16 Center Nylon Lock Nut, - 16 45-623 Blade 45-554 Latch Mechanism 13-436 Spring, OD x 2 45-553 Handle Catch HB-14-20-100...

  • Page 48: 45-505 Spring Tine Scarifier

    45-505 SPRING TINE SCARIFIER DRAWING...
  • Page 49 45-505 SPRING TINE SCARIFIER PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-122 Spring Tines 42-177 Spring Holder HB-516-18-125 Hex Bolt, - 18 x 1 HW-516 Flat Washer, HNTL-516-18 Nylon Lock Nut, - 18 45-621 Attachment Lift Assembly HB-12-13-150 Hex Bolt, - 13 x 1 HNTL-12-13 Nylon Lock Nut, - 13...

  • Page 50: 45-506 Sand Cultivator

    45-506 SAND CULTIVATOR DRAWING...
  • Page 51 45-506 SAND CULTIVATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 42-038 Tine Segment HNTL-38-16 Nylon Lock Nut, - 16 45-621 Attachment Lift Assembly HB-12-13-150 Hex Bolt, - 13 x 1 HNTL-12-13 Nylon Lock Nut, 45-599 Short Lift Strap (Ball field Application)

  • Page 52: 45-507 Tine Scarifier

    45-507 SCARIFIER DRAWING...
  • Page 53 45-507 SCARIFIER PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 26-042 Tine Segment HNTL-38-16 Nylon Lock Nut, - 16 45-621 Attachment Lift Assembly HB-12-13-150 Hex Bolt, - 13 x 1 HNTL-12-13 Nylon Lock Nut, 45-599 Short Lift Strap (Ball field Application) 45-571...

  • Page 54: 45-509 Digger Blade Scarifier

    45-509 SCARIFIER DRAWING...
  • Page 55 45-509 SCARIFIER PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 13-114 Digger Blades HNTL-38-16 Nylon Lock Nut, - 16 45-621 Attachment Lift Assembly HB-12-13-150 Hex Bolt, - 13 x 1 HNTL-12-13 Nylon Lock Nut, 45-599 Short Lift Strap (Ball field Application) 45-571...

  • Page 56: 26-007 Infield Finisher

    26-007Q PROFESSIONAL INFIELD FINISHER DRAWING...
  • Page 57 26-007Q PROFESSIONAL INFIELD FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 26-045 Leveling Screen HNCL-58-11 Center Nylon Lock Nut, - 11 HW-58 Flat Washer, 43-145 Draw Bar HB-58-11-300 Hex Bolt, - 11 x 3 INSTALLATION INSTRUCTIONS The Professional Field Finisher is used for smoothing and leveling fields to professional standards. 1�...

  • Page 58: 26-008 Flex Action Field Finisher

    26-008Q FLEX ACTION FIELD FINISHER DRAWING...
  • Page 59 26-008Q FLEX ACTION FIELD FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 11-040 Spacer, " HW-58 Flat Washer, 26-049 Mounting Bar 26-048 Flail Bar Strap HB-38-16-150 Hex Bolt, - 16 x 1 HNCL-38-16 Center Nylon Lock Nut, - 16 16-990 Spacer HHP-18 Bridge Pin, 43-146...

  • Page 60: 43-002 Flex Action Field Finisher With Brush

    43-002Q FLEX ACTION FIELD FINISHER BRUSH with REF# PART# DESCRIPTION QUANTITY 11-040 Spacer, " HW-58 Flat Washer, 26-049 Mounting Bar HP-18-100 Cotter Pin, 26-048 Flail Bar Strap HB-38-16-150 Hex Bolt, -16 x 1 HNCL-38-16 Center Nylon Lock Nut, 16-990 Spacer HHP-18 Bridge Pin, 43-146...
  • Page 61 43-002Q FLEX ACTION FIELD FINISHER BRUSH INSTRUCTIONS with ASSEMBLY INSTRUCTIONS 1. Install flail bar strap (Ref 4) to center of mounting bar (Ref 3) with chain on top of flail bar strap and mounting bar bent away from you� Apply a light coat of lubricant to overall length of mounting bar� 2.

  • Page 62: 42-392 84" Pro-Brush Tournament Rake

    42-392Q 84"(213CM) P TOURNAMENT RAKE DRAWING rush...
  • Page 63 42-392Q 84"(213CM) P TOURNAMENT RAKE PARTS LIST rush REF# PART# DESCRIPTION QUANTITY 42-489 Tip Guard 42-397 Outside Brush Arm, LH HSTP-516-18-100 Phillip Truss Head Screw, - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, - 18 11-055 Compression Spring HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer,...
  • Page 64 42-392Q 84"(213CM) P TOURNAMENT RAKE DRAWING ro Brush Fig. 1 Fig. 2 Fig. 3...
  • Page 65 TOURNAMENT rAKE ASSEMBLY INSTRUCTIONS rush Your P TOURNAMENT RAKE comes mostly assembled� rush 1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�...

  • Page 66: 45-511 Rubber Flex Rake

    45-511 RUBBER FLEX RAKE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 45-653 LH Wing 45-657 Curved Cover Strap HMB-58-14 Machine Bushing, x 14GA HRP-14-100 Roll Pin, HCP-12-150 Clevis Pin, HMB-12-14 Machine Bushing, x 14GA HP-18-100 Cotter Pin, 45-649 Drawbar 45-654 Center Rake 45-658 Flat Cover Strap 45-651...

  • Page 67: 13-740 Brush Kit

    13-740 SAND RAKE BRUSH KIT REF# PART# DESCRIPTION QUANTITY 13-738 Brush, 89 x 11 13-737 Brush Channel 13-739 Brush Track HB-14-20-075 Bolt - 20 x HNFL-14-20 Flange Whiz-Lock Nut - 20 13-681 Mounting Brackets HB-14-20-150 Bolt - 20 x 1 HNFL-14-20 Flange Whiz-Lock Nuts - 20...

  • Page 68: 45-650 Cente Lift Kit

    45-650 CENTER LIFT KIT 1� Set parking brake� Remove key� Disconnect battery cables� 2� Remove the following items and hardware used to attach them� You will reuse Hardware (Ref 22 and 15)� (Ref 14) center lift rod (Ref 21) depth adjuster (Ref 9) tube mount (Ref 20) center lift lock arm (Ref 10) center lift relay...
  • Page 69 45-650 CENTER LIFT KIT 3� Install actuator mount bracket, 45-646 where the depth adjuster (Ref 21) was removed� Use (Ref 22) Hardware; (2) x 1 bolts, flat washers and flange nuts that were removed from the depth adjuster. Tighten hardware� 4.

  • Page 70: Reference

    Decal, Battery Outside Battery Box 25-286 Decal, Pinch Point Rear Panel 25-298 Decal, Warning Hot Roll Bar Plates 25-357 Decal, Smithco Front Seat Panel, 25-369 Decal, 84 dBA Front Seat Panel 45-522 Decal Sand Star Zee Control Panel Sides 25-354...

  • Page 71: Quick Reference

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 50-403 Fuel Filter 18-462 Oil Drain Valve 45-520-01 Engine Air Cleaner Cartridge Filter 45-520-02 Foam Filter for Air Cleaner 45-520-03 Oil Filter, Briggs 22HP 45-527-01 Hydro Filter FLUIDS Engine Oil Refer to Engine Manual Hydraulic Fluid 1�75 Gallon of Parker Dura Clean Hydraulic Oil or equivalent of AW32 minimum hydraulic oil�...
  • Page 72 30 days from discovery of the condition� If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave�...
  • Page 73 This warranty does not apply to normal “wear and tear” items� Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc� Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim�...

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