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Summary of Contents for Smithco ZTR093
- Page 1 Parts & Service Sand Star Zee Model 45-500-A Turf Application Model 45-501-A Golf Application SN: ZTR093 September 2015 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction ........................ 1-6 Introduction ........................1 Safe Practices ......................2-4 Specifications ....................... 5 Operating Instructions ....................6 Service ........................7-14 Maintenance ......................7-9 Daily Check lISt ......................10 Service Chart ......................11 Maintenance Service Chart ..................12 Adjustments ......................13-14 Diagrams ........................ -
Page 3: Introduction
All Smithco Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering Smithco Smithco Smithco parts. Refer to engine manual for placement of engine serial number. - Page 4 It may also be used to alert against unsafe practices. CAUTION: Yellow. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 5 New decals are available from your authorized distributor or factory. Warning! Read manual, Warning! Pinch Points Warning! Hot battery positive and negative Noise emision to the operators ear in accor- dance with European Directives PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 6: Safe Practices
20. Use parts and materials supplied by Smithco Smithco Smithco Smithco only. Do not modify any function or part. Smithco These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is expressed or implied. -
Page 7: Specifications
20 quarts (18,93 liters) Hydraulic Fluid 7 quarts (6,6 liters) Grade of Hydraulic Fluid Parker Dura Clean Hydraulic Oil or Equivalent of AW32 minimum hydraulic oil ISO 21299 ROPs Certified OSHA 1928.51 Seat Restraint Certified PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 8: Operating Instructions
(B). Use choke and hand throttle as necessary. 3. Allow engine to idle and warm up a few minutes before selecting a direction of travel. 4. To shut off engine on all gas machines turn key to the stop position. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 9: Service
Check oil level more frequently if using these types of oils. SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inad- equate lubrication. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 10 5. Place new wheel on hub lining up bolt holes. 6. Torque nuts to 64-74 ft/lb (87-100 Nm) using a cross pattern. Re-torque after first 8 hours and every 250 hours thereafter. 7. Lower machine to ground and remove blocks and jack. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 11 4. Connect other end of cable (D) to engine block on unit being Solenoid started. To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnect- ing jumper cables. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 12: Daily Checklist
Parker Dura Clean Hydraulic Oil or Equivalent of AW32 minimum hydraulic oil. 8. Inspect steering control levers, throttle and shift linkages for good hookups and clear travel. 9. Check controls for smooth, proper working operation. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 13: Service Chart
Every 500 hours or yearly Clean air cooling system Replace fuel filter Check engine valve clearance In dusty conditions or when airborne debris is present, clean more often Not required unless engine performance problems are noted. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 14: Maintenance Service Chart
Check the Instrumentation Inspect electrical system for frayed wires Check park brake adjustment Change oil filter. Change oil. Lubricate Machine Ensure all warning decals are intact. Areas of Concern Inspection Performed by: Item Date Information PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 15: Adjustments
To lift and lower the rear attachments on the 45-501, use the rocker switch on the right control lever. Pushing the switch up will raise the rear attachment. Pushing the rocker switch down will lower the rear attachment. Rear Electric Lift Rocker Switch PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 16 Using a pair of channel lock pliers, rotate the upper half of the ten- sioner clockwise until the indicator is at the theird notch. Tighten bolt on tensioner. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 17: Diagrams
Starter Cable 50-359 Waring Light 12-017 Hour Meter 45-521 Main Wire Harness 45-628 4-Contat Body Connector (engine side) OPTIONAL 45-627 Light 45-614 Light Wire Harness 15-727 Rocker Switch, no light 15-782 Switch Body, Unlit, On-None-Off PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 18: 45-501 Golf Ztr Wiring Diagram
45-501 WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Purple White PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 19 Wire Harness 30-042-06 Relay 45-625 Rocker Switch Momentary On-Off-On 45-627 Light 45-614 Light Wire Harness 15-727 Rocker Switch, no light 15-782 Non-Lighted Switch, On-None-Off 45-521 Main Wire Harness 45-628 4-Contact Body Connector (engine side) OPTIONAL PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 20: Hydraulic Diagram
HYDRAULIC DIAGRAM 45-527-01 Filter PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 21 Tee Fitting 8810-16 5/8" Hose x 16 45-527 LH Hydro 45-528 RH Hydro Hydraulic Fluid 7 quarts Parker Dura Clean Hydraulic Oil 6.6 liters or equivalent of AW32 minimum hydraulic oil. 45-527-01 Hydro Filter PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 22: Parts
45-500 TURF ZTR MAIN DRAWING... - Page 23 45-500 BALL FIELD ZTR MAIN PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-609 Roll Bar 45-529 Seat 45-594 Filler Breather w/ Dipstick 42-005 Oil Tank 45-552 LH Control Panel 8803-36 Black Trim x 36" 45-535 LH Steering Lever 60-106 Park Brake 45-608 Center Lift Lock 45-560...
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Page 24: 45-501 Golf Ztr Main Frame
45-501 GOLF ZTR MAIN DRAWING... - Page 25 45-501 GOLF ZTR MAIN PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-609 Roll Bar 45-529 Seat 42-005 Oil Tank 45-594 Filler Breather w/ Dipstick 15-781 XLG Drink Cup Holder 45-552 LH Control Panel 8803-36 Black Trim x 36" 45-535 LH Steering Lever 60-106 Park Brake 45-608...
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Page 26: 45-500 Turf Ztr Front Fork
45-500 FRONT FORK DRAWING REF# PART# DESCRIPTION QUANTITY HP-18-200 Cotter Pin, 76-301 Rubber Cap HNAR-114-12 Slotted Jam Nut, 1 - 12 20-142 Oil Seal 20-143 Bearing with Race 45-560 Main Frame 45-548 Caster Fork HB-58-11-900 Bolt, - 11 x 9 HNTL-58-11 Lock Nut, - 11... -
Page 27: 45-501 Golf Ztr Front Fork
45-501 FRONT FORK DRAWING REF# PART# DESCRIPTION QUANTITY HP-18-200 Cotter Pin, 76-301 Rubber Cap HNAR-114-12 Slotted Jam Nut, 1 - 12 20-142 Oil Seal 20-143 Bearing with Race 45-560 Main Frame 45-613 Caster Fork HNA-34-16 Axle Nut, - 16 HMB-34-14 Machine Bushing, x 14GA 11-040... -
Page 28: Seat Panel
SEAT PANEL DRAWING... - Page 29 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-529 Seat 45-529-01 Replacement Seat Switch 76-198-03 Seat Belt HB-516-18-175 Bolt, -18 x 1 HW-516 Washer, HNTL-516-18 Lock Nut, 45-535 LH Steering Lever 45-523 Switch HSM-10-32-063 Machine Screw, #10 - 32 x HWL-10 Lock Washer, #10 HN-10-32...
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Page 30: Brake And Control Linkage
BRAKE & CONTROL LINKAGE DRAWING... - Page 31 BRAKE & CONTROL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-597 Wheel Spacer HCP-516-100 Clevis Pin, HP-18-100 Cotter Pin, 45-528 RH Hydro Unit 45-536 RH Steering Lever (45-500 Ball Field ZTR) 45-624 RH Steering Lever (45-501 Golf ZTR) 45-527 LH Hydro Unit 45-583 Brake Linkage HP-18-100...
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Page 32: Control Panel And Gas Tank
CONTROL PANEL - GAS TANK DRAWING... - Page 33 CONTROL PANEL - GAS TANK PARTS LIST PART# DESCRIPTION QUANTITY 45-520 22HP Briggs & Stratton Engine 50-403 Replacement In-line Gas Filter 45-551 RH Control Panel 8803-36 Black Trim x 36" 12-017 Hour Meter 48-271 Throttle Cable Assembly 8-624 Knob HSM-10-32-063 Machine Screw, 10 -32 x HNFL-10-32 Flange Lock Nut, 10 -32...
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Page 34: Roll Bar And Oil Tank
ROLL BAR - OIL TANK DRAWING... - Page 35 ROLL BAR - OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-542 Rake Holder HB-516-18-100 Bolt, - 18 x 1 HW-516 Washer, HNTL-516-18 Lock Nut, - 18 HB-14-20-075 Bolt, - 20 x HW-14 Washer, HWL-14 Lock Washer, 45-572 Rear Tank Bracket, RH 42-833 CARB Fuel Tank 45-609...
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Page 36: 45-501 Golf Center Lift Linkage
CENTER LIFT LINKAGE DRAWING... - Page 37 CENTER LIFT LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-990 Spacer HNTL-38-16 Lock Nut, 45-022 Molded Foot PEdal 45-598 Pedal Spacer HB-38-16-300 Bolt, - 16 x 3 45-578 Center Lift Pedal HWK-316-075 Woodruff Key, HMB-12-14 Machine Bushing, x 14GA 45-602 Tube Mount HG-14-28-180 Grease Fitting,...
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Page 38: 45-500 Turf Center Lift Linkage
CENTER LIFT LINKAGE DRAWING... - Page 39 CENTER LIFT LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-990 Spacer HNTL-38-16 Lock Nut, 45-022 Molded Foot PEdal 45-598 Pedal Spacer HB-38-16-300 Bolt, - 16 x 3 45-578 Center Lift Pedal HWK-316-075 Woodruff Key, HMB-12-14 Machine Bushing, x 14GA 45-602 Tube Mount HG-14-28-180 Grease Fitting,...
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Page 40: 45-500 Turf Ztr Manual Rear Lift
45-500 MANUAL REAR LIFT DRAWING... - Page 41 45-500 REAR LIFT MANUAL PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-38-16 Lock Nut, - 16 45-022 Molded Foot Pedal 45-598 Foot Pedal Spacer 45-580 Rake Lift Pedal HB-38-16-300 Bolt, -16 x 3 25-120 Handle Grip HNTL-12-13 Lock Nut, HWK-316-075 Woodruff Key, 45-581 Rake Lift Relay HB-12-13-150...
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Page 42: 45-501 Golf Ztr Elec/Hyd Rear Lift W/ Speed Boss
45-501 ELEC/HYD REAR LIFT... - Page 43 45-501 ELEC/HYD REAR LIFT PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-625 Rocker Switch, Momentary On-Off-On 45-592 Wire Harness Electric Lift 45-624 RH Steering Lever (wire harness goes through) 45-551 RH Control Panel 45-543 Centering Bracket HHP-18 Bridge Pin, Main Frame 45-631 Electric/Hydraulic Actuator w/ Connector HB-12-13-125...
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Page 44: 45-501 Turf Rear Hitch
45-500 REAR HITCH DRAWING... - Page 45 45-500 REAR HITCH PARTS LIST REF# PART# DESCRIPTION QUANTITY 34-220 RH Pivot HG-14-28-180 Grease Fitting, -28 x 180° HB-12-13-150 Bolt, -13 x 1 HW-12 Washer, HNFL-12-13 Flange Lock Nut, - 13 HNCL-12-13 Center Lock Nut, - 13 43-139 Lock 43-136 Torsion Spring HN-12-13 Nut,...
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Page 46: 45-500 Golf Ztr Rear Hitch W/ Speed Boss
45-501 REAR HITCH DRAWING... - Page 47 45-501 REAR HITCH PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-150 Bolt, -13 x 1 HW-12 Washer, HNFL-12-13 Flange Lock Nut, - 13 34-220 RH Pivot HG-14-28-180 Grease Fitting, -28 x 180° 43-139 Lock 43-136 Torsion Spring HN-12-13 Nut, - 13 HCP-78-350 Clevis Pin HNCL-12-13...
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Page 48: Engine Drawing
ENGINE DRAWING... - Page 49 ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY 12-031 Battery Boot - Black 22-065 Starter Cable - Black 45-563 Battery Boot - Red 13-215 24" Starter Cable - Black 13-197 Battery Cable 45-520 22HP Briggs & Stratton Engine 45-525 Muffler 45-575 Engine Plate 45-528 RH Hydro...
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Page 50: Accessories
45-503 84" RAKE ASSEMBLY DRAWING... - Page 51 45-503 84" RAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-58-11-400 Bolt, - 11 x 4 HMB-58-14 Machine Bushing, x 14GA HNCL-58-11 Lock Nut, - 11 45-588 Drawbar HCP-12-150 Clevis Pin, HP-18-100 Cotter Pin, 76-275 Spacer 45-590 Right Rake Frame 45-586 Grooming Blade HB-516-18-075...
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Page 52: 45-504 Center Grader Blade
45-504 FLIP DOWN GRADER BLADE DRAWING... - Page 53 45-504 FLIP DOWN GRADER BLADE PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-352 Shoulder Bolt HW-516 Washer, HMB-12-14 Machine Bushing, x 14GA HNCL-38-16 Center Lock Nut, - 16 45-623 Blade 45-554 Latch Mechanism 13-436 Spring, OD x 2 45-553 Handle Catch HB-14-20-100 Bolt, -20 x 1...
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Page 54: 45-505 Spring Tine Scarifier
45-505 SPRING TINE SCARIFIER DRAWING... - Page 55 45-505 SPRING TINE SCARIFIER PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-122 Spring Tines 42-177 Spring Holder HB-516-18-125 Bolt - 18 x 1 HW-516 Washer HNTL-516-18 Lock Nut 45-621 Attachment Lift Assembly HB-12-13-150 Bolt - 13 x 1 HNTL-12-13 Lock Nut 45-599 Short Lift Strap (Ball field Application) 45-571...
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Page 56: 45-506 Sand Cultivator
45-506 SAND CULTIVATOR DRAWING... - Page 57 45-506 SAND CULTIVATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-125 Bolt - 16 x 1 HW-38 Washer 42-038 Tine Segment HNTL-38-16 Lock Nut - 16 45-621 Attachment Lift Assembly HB-12-13-150 Bolt - 13 x 1 HNTL-12-13 Lock Nut 45-599 Short Lift Strap (Ball field Application) 45-571 Long Lift Strap (Golf Course Application) HCP-12-200...
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Page 58: 45-507 Tine Scarifier
45-507 SCARIFIER DRAWING... - Page 59 45-507 SCARIFIER PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-125 Bolt - 16 x 1 HW-38 Washer 26-042 Tine Segment HNTL-38-16 Lock Nut - 16 45-621 Attachment Lift Assembly HB-12-13-150 Bolt - 13 x 1 HNTL-12-13 Lock Nut 45-599 Short Lift Strap (Ball field Application) 45-571 Long Lift Strap (Golf Course Application) HCP-12-200...
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Page 60: 45-509 Digger Blade Scarifier
45-509 SCARIFIER DRAWING... - Page 61 45-509 SCARIFIER PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-125 Bolt - 16 x 1 HW-38 Washer 13-114 Digger Blades HNTL-38-16 Lock Nut - 16 45-621 Attachment Lift Assembly HB-12-13-150 Bolt - 13 x 1 HNTL-12-13 Lock Nut 45-599 Short Lift Strap (Ball field Application) 45-571 Long Lift Strap (Golf Course Application) HCP-12-200...
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Page 62: 45-510 Light Kit
45-510 LIGHT KIT DRAWING... - Page 63 45-510 LIGHT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-627 3x3 LED Light Assembly 45-595 Rear Light Bracket 17-537 Square U-Bolt 45-611 Decal, ZTR Lights 15-727 Rocker Switch , unlit 15-782 Switch Body - unlit, On-None-Off 45-596 Front light Bracket HB-14-20-075 Bolt 1/4 - 20 x 3/4 HW-14...
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Page 64: 45-502 Plow
45-005 HYDRAULIC SAND PLOW DRAWING HYDRAULIC VALVE PLUMBING DRAWING... - Page 65 45-005 HYDRAULIC SAND PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-126 Ram Mount HCP-12-150 Clevis Pin, HP-18-100 Cotter Pin, 14-534 Hydraulic Cylinder 18-168 45° Elbow 45-092 Aluminum Sand Plow Blade HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Whiz Lock Nut, - 16 13-167 Wear Blade...
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Page 66: 13-731 Single-Bank Valve
13-731 SINGLE BANK HYDRAULIC VALVE DRAWING... - Page 67 13-731 SINGLE BANK HYDRAULIC VALVE PARTS LIST REF # PART # DESCRIPTION QUANTITY 13-731-01 Actuator Housing Assembly 13-731-02 Valve Plug 3*† 78-415-03 O-Ring Seal 4*† 78-415-05 Spacer 78-415-04 Flanged Washer HDM10 13-731-03 Spool 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11 78-415-10 Metric Socket Screw M5 x .8 x 45 13-731-04...
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Page 68: Decals
Decal, Battery Outside Battery Box 25-286 Decal, Pinch Point Rear Panel 25-298 Decal, Warning Hot Roll Bar Plates 25-357 Decal, Smithco Front Seat Panel, 25-369 Decal, 84 dBA Front Seat Panel 45-522 Decal Sand Star Zee Control Panel Sides 25-354... -
Page 69: Quick Reference
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 50-403 Fuel Filter 18-462 Oil Drain Valve 45-520-01 Engine Air Cleaner Cartridge Filter 45-520-02 Foam Filter for Air Cleaner 45-520-03 Oil Filter, Briggs 22HP 45-527-01 Hydro Filter FLUIDS Engine Oil Refer to Engine Manual Hydraulic Fluid 1.75 Gallon of Parker Dura Clean Hydraulic Oil or equivalent of AW32 minimum hydraulic oil. - Page 70 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
- Page 71 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.
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