Fayat Group BOMAG BVP 10/36 Operating Instructions Manual
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Fayat Group BOMAG BVP 10/36 Operating Instructions Manual

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*Always follow manufacturer instructions*
Operating instructions
Maintenance instructions
Original operating instructions
BVP 10/36 / BVP 18/45
S/N 861 834 03 .... > / S/N 861 834 04 .... >
Forward marching vibratory plate
Catalogue No.
12/2010
008 062 61
*AAA Rent-All 225-291-1356*

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Summary of Contents for Fayat Group BOMAG BVP 10/36

  • Page 1 *Always follow manufacturer instructions* Operating instructions Maintenance instructions Original operating instructions BVP 10/36 / BVP 18/45 S/N 861 834 03 ..> / S/N 861 834 04 ..> Forward marching vibratory plate Catalogue No. 12/2010 008 062 61 *AAA Rent-All 225-291-1356*...
  • Page 2 *Always follow manufacturer instructions* *AAA Rent-All 225-291-1356*...
  • Page 3 *Always follow manufacturer instructions* Foreword These BOMAG machines are products from For your own personal safety you should only F oreword the wide range of BOMAG machines for earth use original spare parts from BOMAG. work, asphalt and refuse compaction as well In the course of technical development we re- as stabilizers/recyclers.
  • Page 4 *Always follow manufacturer instructions* Foreword Please fill in ......Machine type (Fig. 1) .

  • Page 5: Table Of Contents

    *Always follow manufacturer instructions* Table of Contents Technical Data Safety regulations Indicators and Controls 3.1 General notes 3.2 Description of indicators and control elements Operation 4.1 General 4.2 Tests before taking into operation 4.3 Mounting the steering bow 4.4 Starting the engine 4.5 Work/operation 4.6 Switching on the water sprinkling system 4.7 Switching the motor off...
  • Page 6 *Always follow manufacturer instructions* Table of Contents 6.2 Engine Troubleshooting Chart BOMAG BVP 10/36, BVP 18/45 *AAA Rent-All 225-291-1356*...

  • Page 7: Technical Data

    *Always follow manufacturer instructions* 1 Technical Data BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...
  • Page 8 *Always follow manufacturer instructions* Technical Data Fig. 4 Dimensions in 1115 BVP 10/36 1115 BVP 18/45 BVP 10/36 BVP 18/45 Weights Operating weight (CECE) Basic weight Travel characteristics Working speed max. m/min Max. gradability (depending on soil) Drive Engine manufacturer Honda Honda Type...
  • Page 9 *Always follow manufacturer instructions* Technical Data BVP 10/36 BVP 18/45 Vibration system Frequency Centrifugal force Filling capacities Fuel (gasoline) Water tank (water sprinkling system) Engine oil The right for technical modifications remains reserved BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...
  • Page 10 *Always follow manufacturer instructions* Technical Data The following noise and vibration data acc. to - EC Machine Regulation edition 2006/42/EC - the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC - Vibration Protection Regulation 2002/44/EC were determined during conditions typical for this type of equipment and by application of harmo- nized standards.

  • Page 11: Safety Regulations

    *Always follow manufacturer instructions* 2 Safety regulations BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...
  • Page 12 *Always follow manufacturer instructions* Safety regulations General Any danger caused by intended use is the sole re- sponsibility of the customer or driver/operator, the This BOMAG machine has been built in com- manufacturer cannot be made liable. pliance with the latest technical standard and Examples for unintended use are: complies with the applicable regulations and Dragging the machine along as a measure of...
  • Page 13 *Always follow manufacturer instructions* Safety regulations machine must be clearly specified and complied Environment with. Paragraphs marked like this point out practic- Persons under the influence of alcohol, medica- es for safe and environmental disposal of fuels tion or drugs must not operate, service or repair and lubricants as well as replacement parts.
  • Page 14 *Always follow manufacturer instructions* Safety regulations Starting and operation of the machine is Park the machine on level, firm ground. closed rooms and trenches Working on the engine Exhaust gases are highly dangerous! Always en- Drain the engine oil at operating temperature – sure an adequate supply of fresh air when starting danger of scalding! and operating in closed rooms and trenches!
  • Page 15 *Always follow manufacturer instructions* Safety regulations Replace damaged and illegible stickers/decals. BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...
  • Page 16 *Always follow manufacturer instructions* Safety regulations Fig. 5 Stickers and decals BVP 10/36, BVP 18/45 Information sticker "Guaranteed sound capac- ity level" Instruction sticker "Wear ear defenders" Maintenance sticker Information sticker "Gasoline" Brief operating instructions BOMAG BVP 10/36, BVP 18/45 *AAA Rent-All 225-291-1356*...
  • Page 17 *Always follow manufacturer instructions* Safety regulations Fig. 6 Information sticker "Read operating instruc- tions" Fig. 7 Information sticker "Open choke and fuel valve" Fig. 8 Information sticker "Throttle lever" BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...
  • Page 18 *Always follow manufacturer instructions* Safety regulations BOMAG BVP 10/36, BVP 18/45 *AAA Rent-All 225-291-1356*...

  • Page 19: Indicators And Controls

    *Always follow manufacturer instructions* 3 Indicators and Controls BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...

  • Page 20: General Notes

    *Always follow manufacturer instructions* Indicators and Controls 3.1 General notes 3.2 Description of indicators and control elements Please read this section thoroughly before operat- ing this machine if you are not yet conversant with the indicators and control elements. All functions are described in detail hereunder.
  • Page 21 *Always follow manufacturer instructions* Indicators and Controls Fig. 11 No. 4 = Recoil starter Fig. 12 No. 5 = Throttle lever Fig. 13 No. 6 = Shut-off tap for water sprinkling sys- Optional equipment BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...
  • Page 22 *Always follow manufacturer instructions* Indicators and Controls BOMAG BVP 10/36, BVP 18/45 *AAA Rent-All 225-291-1356*...

  • Page 23: Operation

    *Always follow manufacturer instructions* 4 Operation BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...

  • Page 24: General

    *Always follow manufacturer instructions* Operation 4.1 General 4.2 Tests before taking into op- eration If you are not yet acquainted with the controls and indicating elements on this machine you The following inspections must be carried out be- should thoroughly read chapter 3 “Indicators fore each working day or before a longer working and control elements”...

  • Page 25: Mounting The Steering Bow

    *Always follow manufacturer instructions* Operation 4.3 Mounting the steering bow Starting the engine Danger Exhaust gases are highly dangerous! Always ensure an adequate supply of fresh air when starting and operating in closed rooms and trenches! Danger Danger of accident! Before starting make sure that there are no persons in the danger area of engine or ma- chine and that all safety installations are in...
  • Page 26 *Always follow manufacturer instructions* Operation Fig. 16 Fig. 18 Close the choke completely by shifting the le- Turn the ignition switch (Fig. 18) to position "I" ver (Fig. 16) in direction of arrow against the (ON). end stop. Caution Do NOT operate the choke lever when the en- gine is warm or at high ambient temperatures.
  • Page 27 *Always follow manufacturer instructions* Operation Fig. 20 Fig. 22 Pull the rope by the starter handle quickly and Move the throttle lever (Fig. 22) back to idle powerful as far out as possible (Fig. 20). speed position. Run the engine warm for approx. 1 to 2 min- utes in idle speed.

  • Page 28: Work/Operation

    *Always follow manufacturer instructions* Operation Engine "drowned" 4.5 Work/operation Note When the choke is closed and the starter rope is Danger pulled several times, the engine draws in too much Danger of accident! fuel and will probably not start. Steer the vibratory plate only be the steering Remedy handle.

  • Page 29: Switching On The Water Sprinkling System

    *Always follow manufacturer instructions* Operation 4.6 Switching on the water Switching the motor off sprinkling system Caution Do not shut the engine down all of the sudden from full speed, but let it idle for a while for temperature equalization. Fig.

  • Page 30: Loading/Transport

    *Always follow manufacturer instructions* Operation 4.8 Loading/transport Danger Danger of accident! Make sure that persons are not endangered by the machine tipping or sliding off. Lash the machine down, so that it is secured against rolling, sliding and turning over. For lifting the machine attach the lifting gear only to the lifting point (cross strut on the en- Fig.

  • Page 31: Maintenance

    *Always follow manufacturer instructions* 5 Maintenance BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...

  • Page 32: General Notes On Maintenance

    *Always follow manufacturer instructions* Maintenance consult the customer service of BOMAG or the 5.1 General notes on mainte- customer service of the engine manufacturer. nance Frequent causes of faults When performing maintenance work ensure strict Operating errors compliance with the respective safety instructions Incorrect, inadequate maintenance and particularly the safety regulations mentioned in chapter 2 of these operating and maintenance...

  • Page 33: Fuels And Lubricants

    *Always follow manufacturer instructions* Maintenance Oil quality 5.2 Fuels and lubricants You should preferably use oils of API-quality class SF or SG, SHPD oils or CCMC-D4-D5-PD2 oils. The API-classification is used to classify the oil Engine oil quality. Use winter grade engine oil for winter operation! The oil manufacturer is solely responsible for as- In order to assure perfect cold starting it is import signing a product to a certain quality class.

  • Page 34: Table Of Fuels And Lubricants

    *Always follow manufacturer instructions* Maintenance 5.3 Table of fuels and lubri- cants Assembly Fuel or lubricant Quantity approx. Summer Winter Attention Observe the level marks Engine - Engine oil Engine oil API SF or SG 0,6 l to oil level mark SAE 10W/30 (-20 °C to +30 °C) SAE 10W/40 (-20 °C to +40 °C) SAE 10W/40 (-15 °C to +40 °C)

  • Page 35: Running-In Instructions

    *Always follow manufacturer instructions* Maintenance Running-in instructions The following maintenance work must be per- formed when running in new machines or overhauled engines: Caution During the running-in period, up to approx. 200 operating hours, check the engine oil level twice every day. Depending on the load the engine is subjected to, the oil consumption will drop to the normal level after approx.

  • Page 36: Maintenance Table

    *Always follow manufacturer instructions* Maintenance 5.5 Maintenance table With all maintenance intervals perform also the work for shorter preceding service inter- vals. Maintenance work Comment Clean the machine Checking the engine oil level Dipstick mark Check the fuel level Fill the water tank 5.10 Clean the air filter in case of extreme...

  • Page 37: Cleaning The Machine

    *Always follow manufacturer instructions* Maintenance every day Maintenance every day 5.6 Cleaning the machine Check the engine oil level Caution Caution Perform cleaning work only after the engine Park the machine on level ground so that the has cooled down and with the engine stopped. engine is in horizontal position.

  • Page 38: Check The Fuel Level

    *Always follow manufacturer instructions* Maintenance every day 5.8 Check the fuel level 5.9 Filling the water tank Danger Caution Fire hazard! Dirty or contaminated water can block the noz- zles! When working on the fuel system do not use open fire, do not smoke, do not spill any fuel. Fill only with clean water.

  • Page 39: Cleaning The Air Filter

    *Always follow manufacturer instructions* Wartung wöchentlich Clean the housing cover from inside. Wartung wöchen tlich 5.10 Cleaning the air filter Unscrew wing nut (3) and take off paper ele- ment (4) with the foam rubber insert (5). Check the rubber seal (6), replace if neces- Danger sary.
  • Page 40 *Always follow manufacturer instructions* Wartung wöchentlich BOMAG BVP 10/36, BVP 18/45 *AAA Rent-All 225-291-1356*...

  • Page 41: Clean The Cooling Fins And The Cooling Air Intake Openings

    *Always follow manufacturer instructions* Maintenance every month After a sufficient soaking time clean off with a Maintenance every m onth 5.11 Clean the cooling fins and water or steam jet and blow out with com- the cooling air intake open- pressed air.
  • Page 42 *Always follow manufacturer instructions* Maintenance every month BOMAG BVP 10/36, BVP 18/45 *AAA Rent-All 225-291-1356*...

  • Page 43: Change The Engine Oil

    *Always follow manufacturer instructions* Maintenance every 6 months Maintenance every 6 m onths 5.12 Change the engine oil Danger Danger of scalding! When draining off hot oil. Caution Drain the engine oil only when the engine is warm. For quality and quantity of oil refer to the "table Fig.

  • Page 44: Checking, Cleaning The Spark Plug

    *Always follow manufacturer instructions* Maintenance every 6 months Check the electrode gap with a feeler gauge, if 5.13 Checking, cleaning the necessary adjust the gap to 0,7 to 0,8 mm. spark plug Screw the spark plug in by hand and tighten it until it bottoms.

  • Page 45: Cleaning The Fuel Sludge Filter

    *Always follow manufacturer instructions* Maintenance every 6 months 5.14 Cleaning the fuel sludge fil- 5.15 Checking the oil level in the vibrator housing Note Danger Park the machine on level ground. Gasoline is easily inflammable, do not spill any gasoline. Do not smoke, no open fire.

  • Page 46: Checking The V-Belt, Tightening, Replacing If Necessary

    *Always follow manufacturer instructions* Maintenance every 6 months Tightening the V-belt 5.16 Checking the V-belt, tight- ening, replacing if neces- sary Checking the V-belt Fig. 46 Pull the engine carrier back (Fig. 46) until the correct V-belt tension is achieved and tighten the four fastening screws.

  • Page 47: Checking, Adjusting The Valve Clearance

    *Always follow manufacturer instructions* Maintenance every year Check the valve clearance Maintenance every year 5.17 Checking, adjusting the valve clearance Note Check and adjust only when the engine is cold. Fig. 49 Check the valve clearance with a feeler gauge on both valves (1) (Fig.

  • Page 48: Cleaning The Fuel Screen

    *Always follow manufacturer instructions* Maintenance every year 5.18 Cleaning the fuel screen Danger Fire hazard! When working on the fuel system do not use open fire, do not smoke and do not spill any fu- Clean the fuel screen filter only when the en- gine is cold.

  • Page 49: Changing The Oil In The Vibrator Housing

    *Always follow manufacturer instructions* Maintenance every year 5.19 Changing the oil in the vi- brator housing Tilt the machine slightly towards the side with the oil drain plug and support it safely. Environment Environmental hazard! Catch all old oil, do not let it seep into the ground but dispose of environmentally.

  • Page 50: Check The Rubber Buffers

    *Always follow manufacturer instructions* Maintenance every year For quality and quantity of oil refer to the table 5.20 Check the rubber buffers of fuels, lubricants and filling capacities. Fig. 57 Fig. 58 Check all rubber buffers (Fig. 58) for tight fit, Note cracks and damage and replace immediately if The oil level must reach the lower edge of the bore...

  • Page 51: Change The Air Filter

    *Always follow manufacturer instructions* As required As r equired Caution 5.21 Change the air filter If the air filter is not correctly inserted, dust and foreign particles can enter into the air in- take channel. Caution Reassemble the housing cover (2) with the Do not run the engine without an air filter, wing nut (1).

  • Page 52: Flushing The Water Sprinkler System

    *Always follow manufacturer instructions* As required 5.22 Flushing the water sprinkler 5.23 Tightening the screws system Note Self locking nuts must always be replaced by new ones after they have been unscrewed. Fig. 60 Remove the cover (2) (Fig. 60) from the water Fig.

  • Page 53: Engine Conservation

    *Always follow manufacturer instructions* As required Unscrew the fuel sludge filter (2), empty it and 5.24 Engine conservation reassemble it leak tight with a new seal ring (3). Unscrew the carburettor drain screw (4), let all Danger fuel run out of the carburettor and turn the Fire hazard! screw tightly back in again.
  • Page 54 *Always follow manufacturer instructions* As required Note Intake and exhaust valves closed. The combus- tion chamber is protected against corrosion. Cover the engine to protect it against dust and moisture. Note Depending on weather conditions these conserva- tion measures will protect the machine for approx. 6 to 12 months.

  • Page 55: Trouble Shooting

    *Always follow manufacturer instructions* 6 Trouble shooting BVP 10/36, BVP 18/45 BOMAG *AAA Rent-All 225-291-1356*...

  • Page 56: General Troubleshooting Instructions

    *Always follow manufacturer instructions* Trouble shooting 6.1 General Troubleshooting In- structions The following work must only be carried out by qualified and trained personnel or by the BOMAG sales service. Refer to the safety regulations in Section 2 of these operating and maintenance instructions. Faults are frequently due to the fact that the ma- chine has not been operated or maintained cor- rectly.
  • Page 57 *Always follow manufacturer instructions* Trouble shooting 6.2 Engine Troubleshooting Chart Faults Possible cause Remedy Engine does not Fuel tank empty Refuel start Fuel system clogged Clean fuel strainer in carburettor Fuel nozzle clogged Clean fuel nozzle No ignition spark Exchange spark plug Have damage re- paired Ignition switch defective Exchange ignition switch...
  • Page 58 *Always follow manufacturer instructions* Trouble shooting BOMAG BVP 10/36, BVP 18/45 *AAA Rent-All 225-291-1356*...
  • Page 59 *Always follow manufacturer instructions* *AAA Rent-All 225-291-1356*...
  • Page 60 *Always follow manufacturer instructions* *AAA Rent-All 225-291-1356*...

This manual is also suitable for:

Bomag bvp 18/45

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