Related Manuals for Fayat Group BOMAG BT 60/4
Summary of Contents for Fayat Group BOMAG BT 60/4
- Page 1 Operating instructions Maintenance instructions BT 60/4 - BT 65/4 S/N 101 540 50 ..> / S/N 101 540 52 ..> S/N 101 540 51 ..> / S/N 101 540 53 ..> Vibratory Tamper www.discount-equipment.com Catalogue number 05/2009 008 040 61...
- Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.
- Page 4 Foreword These BOMAG machines are products from You should only operate the machine after you F oreword the wide product range of BOMAG machines have been instructed and in compliance with these for earth and asphalt construction, refuse instructions. compaction and stabilizing/recycling. Strictly observe the safety regulations.
- Page 5 Foreword Please fill in ......Machine type (Fig. 1) ......Serial-number (Fig.
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Page 6: Table Of Contents
Table of Contents Technical Data Safety regulations Indicators and Controls 3.1 General notes 3.2 Controls Operation 4.1 General 4.2 Tests before taking into operation 4.3 Starting the engine 4.4 Work/operation 4.5 Shutting down the engine 4.6 Changing the tamper foot plate 4.7 Loading and transport Maintenance 5.1 General... -
Page 7: Technical Data
1 Technical Data BOMAG BT 60/4 BT 65/4... - Page 8 Technical Data Fig. 4 Dimensions in mm B BT 60/4 1000 BT 65/4 BT 60/4 BT 65/4 Weight Basic weight Operating weight (CECE) Travel characteristics Max. working speed (depending on soil) m/min Max. areal output (depending on soil) Drive Engine manufacturer Honda Honda Type...
- Page 9 Technical Data BT 60/4 BT 65/4 Exciter system Drive system mechanical mechanical Frequency 10 – 11.8 10 – 11.8 Jumping height Impact force 13.5 16.2 Number of blows 600 – 708 600 – 708 Max. depth effect (depending on soil) Filling capacities Fuel tank Oil in tamper foot...
- Page 10 Technical Data The following noise and vibration data acc. to - EC Machine Regulation edition 98/37/EC and - the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC - Vibration Protection Regulation 2002/44/EC were determined during conditions typical for this type of equipment and by application of harmo- nized standards.
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Page 11: Safety Regulations
2 Safety regulations BOMAG BT 60/4 BT 65/4... - Page 12 Safety regulations General Example: Working in horizontal direction This BOMAG machine has been built in com- pliance with the latest technical standard and Ramming of poles complies with the applicable regulations and Compaction of interlocking paving stones technical rules. However, dangers for persons and property may arise from this machine, if: Who is allowed to operate the ma- it is used for purposes other than the ones it is...
- Page 13 Safety regulations Safety notes in the operating and main- Use only machines which are serviced at regular intervals. tenance instructions: Starting and operation of the machine is closed rooms and trenches Danger Exhaust gases are highly dangerous! Always en- Sections marked like this point out possible sure an adequate supply of fresh air when starting dangers for persons.
- Page 14 Safety regulations Working on the fuel system Adjust the idling speed regulator screw exact- No open fire, do not smoke, do not spill any fuel. Do not damage the blower wheel when work- Catch running out fuel, do not let it seep into the ing on the magnetic ignition.
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Page 15: Indicators And Controls
3 Indicators and Controls BOMAG BT 60/4 BT 65/4... -
Page 16: General Notes
Indicators and Controls 3.1 General notes 3.2 Controls Please read this section thoroughly before operat- ing this machine if you are not yet conversant with the indicators and control elements. All functions are described in detail hereunder. Paragraph 4 Operation contains only concise de- scriptions of the individual operating steps. - Page 17 Indicators and Controls Fig. 8 No. 4 = Fuel cock Fig. 9 No. 5 = Choke lever BOMAG BT 60/4 BT 65/4...
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Page 18: Operation
4 Operation BOMAG BT 60/4 BT 65/4... -
Page 19: General
Operation 4.1 General 4.2 Tests before taking into op- eration If you are not yet acquainted with the controls and indicating elements on this machine you should thoroughly read chapter 3 “Indicators Note and control elements” before starting work. During the running in time the idle speed may in- crease because of the enhanced moveability of All indicators and control elements are de- the engine. -
Page 20: Starting The Engine
Operation 4.3 Starting the engine Danger Exhaust gases are highly dangerous! Always ensure an adequate supply of fresh air when starting and operating in closed rooms and trenches! Danger Danger of accident! Fig. 11 Always hold on to the machine. Set the throttle lever (Fig. - Page 21 Operation Fig. 13 Fig. 15 Pull the rope by the starter handle (Fig. 13) un- Open the choke (Fig. 15) 3 to 6 seconds after til resistance can be felt. the engine has started running. Let the starter handle run back to initial posi- tion.
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Page 22: Work/Operation
Operation Engine "drowned" Work/operation Note When the choke is closed and the starter rope is Danger pulled several times, the engine draws in too much Danger of accident! fuel and will probably not start. Guide the machine only with the handle. Remedy Do not let the machine run unattended. - Page 23 Operation Fig. 19 Fig. 21 The travel speed can be influenced by altering During short breaks you should always set the the load on the steering handle (Fig. 19). throttle lever to "MIN"-position (Fig. 21). No load = slowly forward Note This avoids premature wear of the centrifugal clutch and reduces the fuel consumption...
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Page 24: Shutting Down The Engine
Operation 4.5 Shutting down the engine Caution Do not shut the engine down all of the sudden from full speed, but let it idle for a while for temperature equalization. Fig. 24 Set the fuel valve (Fig. 24) to "STOP" position (closed). -
Page 25: Changing The Tamper Foot Plate
Operation 4.6 Changing the tamper foot 4.7 Loading and transport plate Danger Danger of accident! Always shut the engine down to transport the tamper to lay it on its side. Make sure that persons are not endangered by the machine tipping or sliding off. Lash the machine down, so that it is secured against rolling, sliding and turning over. - Page 26 Operation Fig. 28 To load the tamper attach the lifting tackle only to the cross bar of the steering bow (Fig. 28). Weights see technical data BOMAG BT 60/4 BT 65/4...
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Page 27: Maintenance
5 Maintenance BOMAG BT 60/4 BT 65/4... -
Page 28: General
Maintenance 5.1 General 5.2 Fuels and lubricants When performing maintenance work ensure Fuel strict compliance with the respective safety in- structions and particularly the safety regula- Quality tions mentioned in chapter 2 of these The engine has been approved for operation with operating and maintenance instructions. - Page 29 Maintenance The longest permissible time a lubrication oil should remain in an engine is 1 year. Tamper foot oil Use gear oil Titan Speed SAE 75W-90. BOMAG BT 60/4 BT 65/4...
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Page 30: Table Of Fuels And Lubricants
Maintenance 5.3 Table of fuels and lubri- cants Assembly Fuel or lubricant Quantity approx. Summer Winter Attention Observe the level marks Engine Engine oil API CG-4/SJ or higher 0,3 l to oil level mark SAE 10W/30 (-20 ° C to +30 °C) SAE 10W/40 (-20 °... -
Page 31: Running-In Instructions
Maintenance Running-in instructions The following maintenance work must be per- formed when running in new machines or overhauled engines: Caution During the running-in period, up to approx. 200 operating hours, check the engine oil level twice every day. Depending on the load the engine is subjected to, the oil consumption will drop to the normal level after approx. -
Page 32: Maintenance Table
Maintenance 5.5 Maintenance table Maintenance work Comment Clean the machine in case of extreme dust clean every day Check the bellows on the tamper Check the engine oil level Dipstick mark Check the fuel level, top up fuel 5.10 Change the engine oil at least every 100 oper- ating hours or 1x per year... -
Page 33: Cleaning The Machine
Maintenance every day Maintenance every day 5.6 Cleaning the machine Checking the bellows on the tamper Fig. 30 Do not guide the water jet directly into the air Fig. 31 filter 1 (Fig. 30) and into the starter/air intake Check the condition of the bellows, inspect for (2). -
Page 34: Check The Engine Oil Level
Maintenance every day 5.8 Check the engine oil level Caution Check the engine oil level with highest care, to avoid over or underfilling of the engine. Under- filling can damage the engine. Overfilling caus- es excessive development of smoke and can also lead to engine damage Note The engine cannot be started if the engine oil level... -
Page 35: Checking The Fuel Level, Topping Up Fuel
Maintenance every day 5.9 Checking the fuel level, top- ping up fuel Danger Fire hazard! Refuel only with the engine shut down and the fuel cock valve closed. Do not spill any fuel! Do not inhale any fuel fumes. No open fire, do not smoke! Fuel: Unleaded standard grade petrol Fig. -
Page 36: Engine Oil Change
Maintenance every month Maintenance every m onth 5.10 Engine oil change Danger Danger of sclading when draining off hot oil. Caution Park the machine on level ground. Drain the engine oil only when the engine is warm. Fig. 37 Caution Unscrew the oil drain plug (Fig. -
Page 37: Cleaning, Checking The Spark Plug, Replacing If Necessary
Maintenance every month 5.11 Cleaning, checking the 5.12 Taper plate, tighten the spark plug, replacing if nec- bolts essary Danger Danger of burning! Let the engine cool down for approx. 15 min- utes before cleaning/changing the spark plug. Fig. 40 Retighten the screws (Fig. -
Page 38: Checking The Oil Level In The Tamper Foot
Maintenance every month 5.13 Checking the oil level in the tamper foot Note Stand the tamper of level ground for a short while, so that all oil can run into the housing. Fig. 41 Clean the sight glass (Fig. 41). Check the oil level. -
Page 39: Check, Adjust The Valve Clearance
Maintenance every year Maintenance every year 5.14 Check, adjust the valve clearance Note Check and adjust only when the engine is cold (20 +/- 10 °C). If necessary have this work performed by a specialist workshop. Valve clearance: Intake valve (IN) = 0.15 mm (0.006 in) Exhaust valve (EX) = 0.20 mm (0.008 in) Fig. - Page 40 Maintenance every year Note The piston is in top dead centre of the compres- sion stroke. However, if the exhaust valve is open when align- ing the marks, the flywheel must be turned further by 360°. Fig. 49 Clean the sealing faces on cylinder head cover and cylinder block.
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Page 41: Cleaning The Fuel Filter Inside The Tank
Maintenance every year 5.15 Cleaning the fuel filter in- side the tank Danger Fire hazard! No fire, do not smoke. Do not inhale any fuel fumes. Environment Environmental hazard! Fig. 52 Screw the strainer and the fuel shut-off valve Do not spill any fuel. Wipe off spilled fuel. in with a new seal each (Fig. -
Page 42: Oil Change In Tamper Foot
Maintenance every year Clean the filler plug (Fig. 54) and unscrew it. 5.16 Oil change in tamper foot Fill in new oil. For quality and quantity of oil refer to the "table of fuels and lubricants". Caution Ensure strict cleanliness. Screw the filler plug back in with a new seal ring. -
Page 43: Clean, Change The Double Dry Air Filter Cartridge
As required As r equired 5.17 Clean, change the double dry air filter cartridge Note Contamination of the air filter cartridge depends mainly on the proportion of dust in the intake air, if necessary clean every day. In case of wet or sticky contamination replace the double filter cartridge. - Page 44 As required Fig. 59 Loosen hose clamp 2 (Fig. 59) and pull the air supply hose (1) off the air filter housing. Unscrew two fastening screws (4) and remove cover (3) from the air filter housing. Pull the dry air filter cartridge (5) out of the housing.
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Page 45: Trouble Shooting
6 Trouble shooting BOMAG BT 60/4 BT 65/4... -
Page 46: General Notes
Trouble shooting 6.1 General notes The following work must only be carried out by qualified and trained personnel or by the BOMAG sales service. Please observe strictly the safety regulations in chapter 2 of these operating and mainte- nance instructions. Faults occur frequently due to the fact, that the machine has not been properly operated or serv- iced. -
Page 47: Engine Problems
Trouble shooting 6.2 Engine problems Fault Possible cause Remedy Engine does not Fuel tank empty refuel start Fuel system clogged Clean the fuel screen in the tank, clean the fuel screen in the carburettor Fuel nozzle clogged Clean the fuel nozzle No ignition spark Replace the spark plug, have the fault corrected... - Page 48 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.