Fayat Group BOMAG BPR 70/70 D Operating Instructions, Maintenance Instructions

Reversible vibrating plate
Hide thumbs Also See for BOMAG BPR 70/70 D:

Advertisement

Quick Links

Operating instructions
Maintenance instructions
O r i g i n a l o p e r a t i n g i n s t r u c t i o n s
BPR 70/70 D
S/N 101 692 26 .... >
Reversible Vibrating Plate
www.discount-equipment.com
Catalogue No.
10/2010
008 067 61

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BOMAG BPR 70/70 D and is the answer not in the manual?

Questions and answers

Summary of Contents for Fayat Group BOMAG BPR 70/70 D

  • Page 1 Operating instructions Maintenance instructions O r i g i n a l o p e r a t i n g i n s t r u c t i o n s BPR 70/70 D S/N 101 692 26 ..> Reversible Vibrating Plate www.discount-equipment.com Catalogue No.
  • Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.
  • Page 4 F o r e w o r d F oreword These BOMAG machines are products from For your own personal safety you should only the wide range of BOMAG machines for earth use original spare parts from BOMAG. work, asphalt and refuse compaction as well In the course of technical development we re- as stabilizers/recyclers.
  • Page 5 F o r e w o r d Please fill in ......Machine type (Fig. 1) .
  • Page 6: Table Of Contents

    Table of Contents T e c h n i c a l D a t a S a f e t y r e g u l a t i o n s I n d i c a t o r s a n d C o n t r o l s 3 .
  • Page 7 Table of Contents 5 . 2 2 C h a n g e h y d r a u l i c o i l a n d f i l t e r 5 . 2 3 C h e c k , c l e a n t h e d r y a i r f i l t e r 5 .
  • Page 8: Technical Data

    1 Technical Data BPR 70/70 D B O M A G...
  • Page 9 T e c h n i c a l D a t a Fig. 4 Dimensions in 1030 1860 BPR 70/70 D BPR 70/70 D Weights Operating weight (CECE) W Operating weight (CECE) W1 Operating weight (CECE) W2 Basic weight Travel characteristics Working speed max.
  • Page 10 T e c h n i c a l D a t a BPR 70/70 D Vibration system Frequency Centrifugal force Filling capacities Fuel tank (diesel) Engine oil The right for technical modifications remains reserved BPR 70/70 D B O M A G...
  • Page 11 T e c h n i c a l D a t a The following noise and vibration data acc. to - EC Machine Regulation edition 2006/42/EC - the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC - Vibration Protection Regulation 2002/44/EC were determined during conditions typical for this type of equipment and by application of harmo- nized standards.
  • Page 12: S A F E T Y R E G U L A T I O N

    2 Safety regulations BPR 70/70 D B O M A G...
  • Page 13 S a f e t y r e g u l a t i o n s General Any danger caused by intended use is the sole re- sponsibility of the customer or driver/operator, the This BOMAG machine has been built in com- manufacturer cannot be made liable.
  • Page 14 S a f e t y r e g u l a t i o n s machine must be clearly specified and complied Environment with. Paragraphs marked like this point out practic- Persons under the influence of alcohol, medica- es for safe and environmental disposal of fuels tion or drugs must not operate, service or repair and lubricants as well as replacement parts.
  • Page 15 S a f e t y r e g u l a t i o n s Starting and operation of the machine is Keep unauthorized persons away from the ma- closed rooms and trenches chine. Exhaust gases are highly dangerous! Always en- Do not perform maintenance work while the motor sure an adequate supply of fresh air when starting is running.
  • Page 16 S a f e t y r e g u l a t i o n s hoses are mixed up by mistake. Do not guide the water jet directly into air filter and air intake or exhaust muffler. the fitting shows corrosion that impairs both function and strength.
  • Page 17 S a f e t y r e g u l a t i o n s Fig. 5 Stickers and decals Information sticker "Lashing point" Operation sticker "Travel lever" Information sticker "Lifting point" Instruction sticker "Wear ear defenders" Instruction sticker "Low sulphur fuel" Brief operating instructions Maintenance sticker 10 Information sticker "Hydraulic oil"...
  • Page 18: I N D I C A T O R S A N D C O N T R O L

    3 Indicators and Controls BPR 70/70 D B O M A G...
  • Page 19: General Notes

    I n d i c a t o r s a n d C o n t r o l s 3.1 General notes 3.2 Description of indicators and control elements Please read this section thoroughly before operat- ing this machine if you are not yet conversant with the indicators and control elements.
  • Page 20 I n d i c a t o r s a n d C o n t r o l s Position "0" = Ignition off, warning buzzer off Position "I" = Ignition on, warning buzzer on Position "II" = Engine starts, warning buzzer Fig.
  • Page 21: Function Of The Economizer

    I n d i c a t o r s a n d C o n t r o l s 3.3 Function of the Economizer Surface covering compaction control is used to de- termine the dynamic stiffness of the soil. A accel- eration sensor measures the reaction of the soil to the vibrating base plate of the vibratory plate.
  • Page 22 I n d i c a t o r s a n d C o n t r o l s Evaluation and display module Fig. 15 The yellow LEDs represent the measuring value from the compaction control in 10 stages. The brightness of the respective last LED varies in order to show intermediate values (example: 4,5: four LEDs are fully on, the fifth LED lights with re-...
  • Page 23 I n d i c a t o r s a n d C o n t r o l s BPR 70/70 D B O M A G...
  • Page 24: O P E R A T I O

    4 Operation BPR 70/70 D B O M A G...
  • Page 25: General

    O p e r a t i o n 4.1 General 4.2 Tests before taking into op- eration If you are not yet acquainted with the controls and indicating elements on this machine you The following inspections must be carried out be- should thoroughly read chapter 3 “Indicators fore each working day or before a longer working and control elements”...
  • Page 26: Folding Down The Steering Rod

    O p e r a t i o n 4.3 Folding down the steering Operating the low oil level safety device Note The engine is equipped with a low oil level safety device, which interrupts the fuel flow to the injec- tion pump.
  • Page 27: Starting The Engine

    O p e r a t i o n 4.5 Starting the engine Danger Exhaust gases are highly dangerous! Always ensure an adequate supply of fresh air when starting and operating in closed rooms and trenches! Danger Danger of accident! Fig.
  • Page 28: Starting With Jump Wires

    O p e r a t i o n 4.6 Starting with jump wires Note Choose this type of starting if the starter battery is exhausted and the machine cannot be started manually with the safety crank handle. Caution A wrong connection will cause severe damage in the electric system.
  • Page 29: Emergency Starting With Safety Crank Handle

    O p e r a t i o n 4.7 Emergency starting with safety crank handle Note This starting procedure should only be used in case of a defective, discharged or missing battery. Fig. 25 Set the throttle lever (Fig. 25) to vibration step Fig.
  • Page 30 O p e r a t i o n Fig. 27 Fig. 28 Take a correct position to the machine (Fig. Hook the safety crank handle 1 (Fig. 28) back 27). Hold the crank handle properly. into the bracket. Turn the crank handle with both hands slowly Close the plastci cover.
  • Page 31: Operation Of Economizer

    O p e r a t i o n Notes on operation 4.8 Operation of Economizer Display values higher during the first pass than during the second pass: the front rounded Meaning of display LEDs/self test shape increases the contact area on loose The display LEDs signalize the measuring value of material, a slightly higher measuring value the system.
  • Page 32: Work/Operation

    O p e r a t i o n Influence of extension bars on the measuring Work/operation value: Assembling or removing extension bars changes the contact area and the vibration amplitude. A generally valid statement about the influence on the measuring result cannot Danger be made.
  • Page 33 O p e r a t i o n Drive forward Fig. 34 Press the upper part of the travel lever (tip Fig. 33 switch) (Fig. 34), until the vibratory plate has Press the upper part of the travel lever (tip reached the desired reverse travel speed.
  • Page 34: A C K U P P R O T E C T I O N

    O p e r a t i o n 4.10 Backup protection 4.11 Stopping the vibratory plate, shutting down the en- gine Danger Danger of accident! As a measure to avoid injury during backwards travel, the machine must only be guided from the side by the steering handle.
  • Page 35: O A D I N G

    O p e r a t i o n 4.12 Loading Danger Danger of accident! Make sure that persons are not endangered by the machine tipping or sliding off. Lash the machine down, so that it is secured against rolling, sliding and turning over. For lifting the machine attach the lifting gear only to the lifting hook.
  • Page 36 O p e r a t i o n Fig. 42 Fold the lifting hook (Fig. 42) up. Fig. 43 Always attach the lifting gear (rope) to the lift- ing eye to load the vibratory plate (Fig. 43) on a transport vehicle. Danger Danger of accident! Minimum lifting capacity of lifting gear: see op-...
  • Page 37 O p e r a t i o n BPR 70/70 D B O M A G...
  • Page 38: M A I N T E N A N C

    5 Maintenance BPR 70/70 D B O M A G...
  • Page 39: General Notes On Mainte- Nance

    M a i n t e n a n c e Notes on the fuel system 5.1 General notes on mainte- The lifetime of the diesel engine depends to a nance great extent on the cleanliness of the fuel. Keep fuel free of contaminants and water, When performing maintenance work ensure strict since this will damage the injection elements compliance with the respective safety instructions...
  • Page 40: Fuels And Lubricants

    M a i n t e n a n c e You should preferably use oils of API quality class 5.2 Fuels and lubricants CD/CE/CF/CF-4/CG-4 or higher, or ACEA B2/E2. When using oils of API-quality class CC/SE the oil change intervals must be shortened. Engine oil Lubrication oil change intervals Use winter grade engine oil for winter operation!
  • Page 41 M a i n t e n a n c e according to ISO 6743/3. The viscosity index (VI) must be at least 150. (Observe the information of the manufacturer). BPR 70/70 D B O M A G...
  • Page 42: Table Of Fuels And Lubri- Cants

    M a i n t e n a n c e 5.3 Table of fuels and lubri- cants Assembly Fuel or lubricant Quantity approx. Summer Winter Attention Observe the level marks Engine - Engine oil API CD/CE/CF/CF-4/CG-4 1.9 l SAE 5W/30 (-5 °C to +35 °C) SAE 5W/40 (-5 °C to +45 °C) SAE 10W/30 (-5 °C to +35 °C) SAE 10W/40 (-5 °C to +45 °C)
  • Page 43: Running-In Instructions

    M a i n t e n a n c e 5.4 Running-in instructions The following maintenance work must be per- formed when running in new machines or overhauled engines: Caution During the running-in period, up to approx. 200 operating hours, check the engine oil level twice every day.
  • Page 44: Maintenance Table

    M a i n t e n a n c e 5.5 Maintenance table Maintenance work Comment Clean the machine Check the engine oil level Dipstick mark Check the fuel level Check the hydraulic oil level Inspection glass 5.10 Check the air filter service indicator Rubber spout 5.11 Clean the cooling fins and the cooling air in- take openings...
  • Page 45 M a i n t e n a n c e BPR 70/70 D B O M A G...
  • Page 46: Cleaning The Machine

    M a i n t e n a n c e e v e r y d a y Maintenance every day 5.6 Cleaning the machine Check the engine oil level Note Caution Park the machine on level ground so that the en- Perform cleaning work only after the engine gine is in horizontal position.
  • Page 47: Checking The Fuel Level

    M a i n t e n a n c e e v e r y d a y 5.8 Checking the fuel level 5.9 Check the hydraulic oil level Danger Fire hazard! When working on the fuel system do not use open fire, do not smoke.
  • Page 48 M a i n t e n a n c e e v e r y d a y 5.10 Checking the air filter serv- ice indicator Fig. 50 Accelerate the engine for a short while to full speed. Note normal rubber bellows = dry air filter o.k.
  • Page 49 M a i n t e n a n c e e v e r y d a y BPR 70/70 D B O M A G...
  • Page 50 M a i n t e n a n c e e v e r y m o n t h Maintenance every m onth After a sufficient soaking time clean off with a 5.11 Clean the cooling fins and water or steam jet and blow out with com- the cooling air intake open- pressed air.
  • Page 51 M a i n t e n a n c e e v e r y m o n t h 5.12 Draining the sludge from the fuel tank Danger Fire hazard! When working on the fuel system do not use open fire, do not smoke.
  • Page 52 M a i n t e n a n c e e v e r y 6 m o n t h s Maintenance every 6 m onths 5.13 Check the battery condition, grease the poles Danger Danger of burning! When working on the battery do not use open fire, do not smoke! Do not let acid come in contact with skin or...
  • Page 53 M a i n t e n a n c e e v e r y 6 m o n t h s 5.14 Check, adjust the valve clearance Caution Check and adjust only when the engine is cold. The gasket for the cylinder head cover must be generally renewed.
  • Page 54 M a i n t e n a n c e e v e r y 6 m o n t h s 5.15 Check the oil level in the vi- brator housing Note Park the machine on level ground. Clean the area around the level plug.
  • Page 55 M a i n t e n a n c e e v e r y 6 m o n t h s BPR 70/70 D B O M A G...
  • Page 56 M a i n t e n a n c e e v e r y y e a r Maintenance every year 5.16 Changing the engine oil Danger Danger of scalding! When draining off hot oil. Environment Environmental damage! Catch old oil and dispose of environmentally.
  • Page 57 M a i n t e n a n c e e v e r y y e a r 5.17 Changing the engine oil fil- Danger Danger of scalding! Hot oil when changing the engine oil filter. Environment Catch running out oil and dispose of environ- mentally together with the engine oil filter car- Fig.
  • Page 58 M a i n t e n a n c e e v e r y y e a r 5.18 Changing the fuel filter 5.19 Change the oil in the exciter shaft housing Danger Fire hazard! Environment Catch running out old oil, do not let it seep into When working on the fuel system do not use the ground and dispose off environmentally.
  • Page 59 M a i n t e n a n c e e v e r y y e a r Note 5.20 Check the rubber buffers With the machine stopped the oil level must reach the bottom edge of the inspection plug . For quality and quantity of oil refer to the table of fuels and lubricants.
  • Page 60 M a i n t e n a n c e e v e r y y e a r The V-belt cannot be tightened manually. Al- 5.21 Check the V-belt tension, if ways replace the V-belt, if the compression necessary replace the V- measurement is exceeded.
  • Page 61 M a i n t e n a n c e e v e r y y e a r BPR 70/70 D B O M A G...
  • Page 62 M a i n t e n a n c e e v e r y 2 y e a r s Changing the breather filter Maintenance every 2 years 5.22 Change hydraulic oil and fil- Danger Danger of scalding! Danger of scalding by hot oil.
  • Page 63 M a i n t e n a n c e e v e r y 2 y e a r s Fig. 76 Fig. 78 Disconnect the connecting flange (Fig. 76). Fasten the connecting flange (Fig. 78) with a new gasket on the hydraulic oil tank, tightening torque: 13 Nm.
  • Page 64 A s r e q u i r e d As r equired Wear protective clothing (goggles, gloves) 5.23 Check, clean the dry air fil- Caution Do not use gasoline or hot fluids to clean the filter cartridge. Dry air filter cartridges with damaged filter ele- ment or seal ring must be replaced in any case.
  • Page 65 A s r e q u i r e d Note 5.24 Tightening the screws When tightening the cover do not damage the seal on the filter housing. Note Self locking nuts must always be replaced by new ones after they have been unscrewed. Fig.
  • Page 66: N G I N E C O N S E R V A T I O N

    A s r e q u i r e d Caution 5.25 Engine conservation A machine with conserved engine must be clearly marked by attaching a clear warning la- If the engine is to be shut down for a longer period bel.
  • Page 67 A s r e q u i r e d BPR 70/70 D B O M A G...
  • Page 68: T R O U B L E S H O O T I N

    6 Trouble shooting BPR 70/70 D B O M A G...
  • Page 69: General Notes

    T r o u b l e s h o o t i n g General notes The following work must only be carried out by qualified and trained personnel or by the BOMAG sales service. Strictly observe the safety regulations. Malfunctions are frequently caused by incorrect operation of the machine or insufficient mainte- nance.
  • Page 70: Engine Problems

    T r o u b l e s h o o t i n g 6.2 Engine problems Fault Possible cause Remedy Engine does not Throttle lever in stop or idle speed position Shift the lever to “Start” position start or does not no fuel at the injection pump Fill in fuel start immediate-...
  • Page 71 T r o u b l e s h o o t i n g Fault Possible cause Remedy The starter is not Fault in the electric system: Check electric equipment and related switched on or components or consult the customer serv- - Fuse defective the engine does ice of Bomag...
  • Page 72 T r o u b l e s h o o t i n g Fault Possible cause Remedy Engine over- Lubrication oil level in engine too high Drain the engine oil down to the top mark heating on the dipstick Insufficient cooling - Dirt in the entire area of the cooling air Clean the cooling air duct...
  • Page 73: Trouble Shooting Econo- Mizer

    T r o u b l e s h o o t i n g 6.3 Trouble shooting Econo- mizer Fault Description Possible cause Status-LED off Operation Status-LED on no frequency detected Engine not running Plug-in connector defective Sensor/cable defective Status-LED Frequency detected, but outside permis- Engine speed too low...
  • Page 74 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

Table of Contents