SICK Free Flow Profiler Operating Instructions Manual
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SICK Free Flow Profiler Operating Instructions Manual

SICK Free Flow Profiler Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
FREE FLOW PROFILER
Profiling systems

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Summary of Contents for SICK Free Flow Profiler

  • Page 1 O P E R A T I N G I N S T R U C T I O N S FREE FLOW PROFILER Profiling systems...
  • Page 2 Subject to change without notice © SICK AG. All rights reserved O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Status indicators and controls on the Traffic Controller FPS ..48 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 4 6.8.5 Saving the configuration on the hard drive ........105 O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 5 Dimensional drawings for the Traffic Controller FPS ..... 163 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 6 IP addresses ....................175 10 Disposal ........................176 O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 7: About These Operating Instructions

    Commissioning, configuration, and support. Tab. 2: Target group 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 8: Information Depth

    Windows Explorer. Windows shared folders can also be used as UNC destinations. Uninterruptible Power Supply O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 9: Symbols Used

    Alternating display of characters, e.g., L and 2  8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 10: On Safety

    3D measuring points for the vehicle including – where applicable – excess dimensions. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 11: Intended Use

    – this will render void any warranty claims directed to SICK AG. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 12: General Safety Notes And Protective Measures

    This symbol refers to supplementary technical documentation. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 13: General Safety Notes

    The system therefore does not comply with safety standards. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 14: Potential Hazardous Points

    • The laser warning is located on the right-hand side of the 2D LiDAR sensor. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler...
  • Page 15 • Damage/irreparable damage to the cable shields due to heating and cable fires. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 16 Immediately stop system operation if you cannot clearly identify the fault and if you cannot safely remedy the problem. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 17: Protecting The Environment

    SICK AG does not take back devices that are unusable or irreparable. Note 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 18: System Description

    Ethernet cable (3 m) for connecting the Ethernet switch to the Traffic Controller FPS O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 19: The Measurement Site

    LMS Width laser scanners. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 20: Possible Layouts

    The beam of the LMS Length is emitted along the direction of travel. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 21 Layouts – 2 lanes, 5 x 2D LiDAR sensors 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 22 2D cross-section to the time axis. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler...
  • Page 23 Layouts – Axle counting for two lanes with 5 x 2D LiDAR sensors 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 24: The System Components In Detail

    Fig. 10: System components – Traffic Controller FPS O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 25: System Operating Principle

    8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 26 Fig. 14: Operating principle of vehicle measurement – LMS Length O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 27: Operating Principle Of The Function For Calculating The Vehicle Dimensions

    Z value of the 3D point cloud S. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 28 Z-axis, thereby excluding the side rearview mirrors from the calculation. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 29: Operating Principle Of The Vehicle Classification Function

    Extreme weather such as heavy rain or snowstorms may affect the accuracy of output data. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 30: Operating Principle Of The Vehicle Axle Counting Function

    Fig. 21: Operating principle of axle counting – Wheel detection using a point pattern O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 31 • When the road is very wet and there is a high level of spray, the axle counting accuracy will reduce significantly. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 32: Emission Of Object Location Messages

    Maximum distance in both directions FPS Pro max. 15 m O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 33: Data Processing In The Traffic Controller Fps

    Fig. 24: How data are processed in the Traffic Controller FPS 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 34: Output Data

    Dimension Measurer + Vehicle Classifier Fig. 26: Output data – Dimension Measurer + Vehicle Classifier O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 35 Fig. 27: Output data – Dimension Measurer + Vehicle Classifier + Axle Detector 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 36: System Interfaces

    3.4.3 Downloading log files). O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 37: Integration Into Existing It Infrastructure

    Meanwhile, all the system components are connected to one another via the internal network (Ethernet 2 with network address 192.168.20.x). 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 38: Site View In Tems Manager

    Note use TEMS Manager to configure the system. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 39: Plug-Ins For Saving And Downloading The Vehicle Data

    Controller must be overwritten. This shortens the service life of the Traffic Controller. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 40 UNC destinations. The storage location is specified in the plug-in itself. Fig. 35: Automatically saving vehicle data in a UNC directory O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 41: Downloading Log Files

    Additional information can be found in chapter 6.10 Downloading log files. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 42: Project Planning

    5.0 m Tab. 3: Project planning – Vehicle properties O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 43: General Requirements At The Measurement Site

    LiDAR sensors used for vehicle detection. Fig. 38: Vehicle detection project planning 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 44: Requirements For Mounting The Axle Counting Components

    O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 45 Fig. 40: AxleDetector project planning – Angle of incidence for the LMS Axle (too steep) 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 46 Fig. 42: AxleDetector project planning – Distance of the LMS Axle (on the Z-axis) O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 47 Fig. 45: AxleDetector project planning – Rotation of the LMS Axle about the Z-axis 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 48: Status Indicators

    Tab. 5: Status indicators – Traffic Controller FPS O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 49: Mounting

    8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 50: Mounting Positions Of The 2D Lidar Sensors

    We therefore do not recommend using an alignment aid. The better and more accurately the sensors are aligned, the more accurate the vehicle data. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 51 The connections should usually point in the direction of travel. Fig. 51: Mounting – LMS Axle 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 52: Mounting Accessories For The Lms511 2D Lidar Sensor

    • The screw length must be selected in accordance with the wall thickness/bracket used O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 53 Mounting kit 3 2015625 Mounting kits 1 and 2 required 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 54 For additional accessories, please visit www.sick.com. Note O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 55: Mounting The Traffic Controller Fps

    Mount the Ethernet switch in a suitable location inside the control cabinet. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 56: Electrical Installation

    All system components are supplied with voltage separately and are connected to an Ethernet switch. Fig. 54: Wiring overview O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 57: Connecting The Traffic Controller Fps

    Tab. 7: Electrical installation of the Traffic Controller FPS – Connections on the back 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 58: Connecting To The Voltage Supply

    Electrical installation of the Traffic Controller FPS – Connecting the voltage supply O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 59: Connection To Ethernet Switch

    Fig. 59: Electrical installation of the Traffic Controller FPS – Connecting the client interface to the client 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 60: Connecting The Ethernet Switch To The Voltage Supply

    Electrical installation of the 2D LiDAR sensor – Connections on the LMS511 O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 61: Connecting To The Voltage Supply

    For additional information on the electrical installation work, please see the operating instructions for the 2D LiDAR sensor. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 62: Connection To Ethernet Switch

    Tab. 11: Electrical installation of the 2D LiDAR sensor – Ethernet cable pin assignment O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 63: Sick Connecting Cables

    –40 °C … +75 °C For additional accessories, please visit www.sick.com. Note 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 64: Commissioning

    Prerequisites • This browser must support HTML5 and WebGL. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 65: Configuring The Ip Address Of The Traffic Controller Fps

    2. Enter the default IP address of the Traffic Controller FPS in the address line. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 66 (for more information, see appendix at Users and authorizations). O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 67 3. Establish a connection with TEMS Manager via the new IP address of the Traffic Controller FPS. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 68: Setting Up The Site Configuration With The Wizard

    On a smaller screen, the summary area appears above the input area. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 69: Selecting Components

    The side strip is not included in any system function. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 70: Specifying The Measurement Site Layout

    The two other 2D LiDAR sensors are mounted overhead on the gantry. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 71: Selecting A Region

    This limits the number of category systems available on the next page of the wizard. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 72: Defining The Classification System

    • If you have selected the North America region, the NorthAmericaDetailed basic category system is automatically assigned to the region. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 73: Completing Site Configuration

    The site opens in editing mode in TEMS Manager. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 74: Working In Tems Manager

    Note The menu bar also contains notes on system faults. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 75 Please see for details of how to proceed. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 76 Click the menu icon to access the individual workspaces in TEMS Manager. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 77: Displaying The Measurement Site

    The raw measurement data supplied by the 2D LiDAR sensors can also be displayed here. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 78 The navigation tree will then be completely blank. The icon only appears in expert mode. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 79 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 80: Adapting System Functions To The Measurement Site

    1. Go to the road level in the navigation tree and click the Edit road configuration icon. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler...
  • Page 81 1. Go to the road level in the navigation tree and click the Sign road configuration icon. Two input fields appear underneath the road. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 82 To hide the input line in the navigation tree, click the Edit road configuration icon again. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 83: Configuring System Functions For Vehicle Detection

    Rotate the measurement site in the live view to switch between displaying the grid along the X-axis and the Z-axis, respectively. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 84 SICK representative. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 85 From the list, choose the sensor component that you want to calibrate. 2. The Data Point field appears. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 86 5. Click the Empty link and specify the reference object. By default, the list only offers SICK calibration objects. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 87 The reference lines and measurement points should always be L-shaped. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 88 The calibration result is displayed in a separate window. This shows the previous and corrected position values as well as the difference between them. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 89 A maximum of three trigger lines can be defined. Note 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 90: Configuring System Functions For Axle Counting

    (when viewed in the direction of travel). O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 91 2. The symbols for both system components are now congruent again in the live view. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 92 If you click on the expanded function again, the measurement points disappear from view. Note O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 93: Working In Expert Mode

    Users with Authorized User authorization or higher are permitted to edit them as well. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 94 Take the position and alignment of the 2D LiDAR sensors from the General area. These must tally with the specified values and the installation situation. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 95: Displaying System Functions For Vehicle Classification

    2. You can define your preferred external category system via the ExternalCategorySystem parameter. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 96: Working With The Axle Overruler

    1. Click on the Add Plugin link in the navigation area. 2. A list of all available plug-ins opens. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 97 Defines the time stamp for the measurement results when exported to the csv file. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 98 ▸ Open the detail window for the FTP Storage plug-in. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 99 Example \\SRV1\Vehicles\Road1 UncDomainName: SRV1 UncUserName: tems_user UncPassword: sAfE_PassWord 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 100: Running The Configuration

    Check the position and alignment of the system components in TEMS Manager. The position and alignment must match the actual conditions. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 101: Checking Operational Readiness

    Additional information on fault detection can be found in chapter 8.3.1 Fault diagnosis in TEMS Manager. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 102 SICK Support to resolve fault situations quickly. The function is available for all authorizations. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 103: Displaying Measurement Points

    If you click on the expanded function again, the measurement points disappear from view. Note 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 104: Displaying The Device Status

    You can only switch to this mode if you are logged in as a user with Authorized User Note authorization or higher. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 105: Saving The Configuration On The Hard Drive

    6.14.4 Using a configuration file to load system parameters). 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 106: Checking That Measuring Mode Is Working Properly

    The list is automatically narrowed down so that only those vehicles with a matching character string in one of the columns remain. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 107 Make sure that the profiling system is delivering plausible measured values. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 108: Saving Vehicle Data

    The measured values for the vehicle are displayed in the Info area. The 3D-Model area contains the three-dimensional model of the vehicle. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 109 • The Show point data in the 3D view icon provides a point view. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 110 (e.g., speed plus confidence level according to different calculation methods). O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 111 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 112 This enables you to see the confidence level with which the vehicle has been assigned to the class in question. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 113 3D view. The values correspond to the maximum vehicle dimensions after invoking the function. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 114 • The side view visualizes the length line of the box. This view makes it possible to measure the length (and height) with ease. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 115 • The front/rear view visualizes the height line of the box. This view makes it possible to measure the height (and width) with ease. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 116 ▸ Click the Measure icon again. The box disappears again. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 117: Downloading Log Files

    The right-hand side of the window shows an excerpt of each logged entry. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 118 5. Click the Start site configuration icon. All system actions are now written to the log file of the Recorder type with the set level of detail. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 119 8.3.4 Providing raw data to help Support. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 120: Updating The Tems Recorder And Packages

    Go to the TEMS Manager menu bar and switch to the Info  Info workspace. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler...

  • Page 121: Updating The Tems Recorder

    2. Once it has been copied across, the update version number and description are displayed. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 122: Updating Packages

    4. Install any additional temsPackage files (where applicable) using the same process as described above. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 123: Using The Tems Info Interface

     Tab. 15: TEMS Info interface (message: heartbeat) 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 124 The connection is terminated when the TCP/IP connection is closed by either the TEMS Info client or by the TEMS Recorder. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 125: Installing The Security Certificate For The Https Connection

    2. Download the CRT file onto the local client computer. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 126 Then connect to TEMS Manager via a secure HTTPS connection. Starting TEMS Manager O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 127: Uploading Your Own Https Certificate

    The certificate for setting up the secure HTTPS connection is uploaded to the Traffic Controller. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 128: Extending/Changing The Site

    Length mounted on the right in the direction of travel is number 1. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 129 Move your cursor over the number to open a window with the corresponding details. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 130 5. Click Prepare component in the LMS Width with the correct IP address. The button then reverts to Assign device. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 131 3. Calibrate the sensors using the calibration wizard (see 6.6.2.2 Calibrating the 2D LiDAR sensor). 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 132: Adding A Second Road

    3. To add a new road, select the New site option as shown in the example. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler...
  • Page 133 The wizard closes. The measurement site is extended to include a second road. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 134: Configuring An Additional Lms Length In An Offset Position

    O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 135 2. Calibrate the sensors using the calibration wizard (see 6.6.2.2 Calibrating the 2D LiDAR sensor). 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 136: Using A Configuration File To Load System Parameters

    The new configuration is loaded and started. System operation is paused during this process. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 137: Maintenance

    Tab. 18: Maintenance intervals 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 138: Maintenance During Operation

    ▸ Check the screw connections once a year. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 139: Cleaning The 2D Lidar Sensors

    To do this, use a damp cloth. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 140: Replacing Components

    The housing must only be opened by authorized SICK service personnel. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 141: Replacing The 2D Lidar Sensors

    Update the measurement site. Additional information can be found in chapter 7.3.4 Note Updating the measurement site. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 142: Updating The Measurement Site

    2. Switch to editing mode. To do this, click the Edit site configuration icon. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 143 The replacement device is displayed together with its default IP address (192.168.0.1). 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 144 2. In TEMS Manager, log in as a user with the Authorized User authorization or higher. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler...
  • Page 145 The new configuration is loaded and started. System operation is paused during this process. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 146: Fault Diagnosis

    6.8.5 Saving the configuration on the hard drive) O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 147: Fault Indicators At Component Level

    Tab. 20: Status indicator – Traffic Controller FPS 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 148: Fault Indicators At System Level

    Replace the Traffic Controller FPS. Tab. 21: General system fault O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 149: Fault Diagnosis In Tems Manager

    Warnings and errors at a lower level affect all the superordinate levels. Fig. 69: Fault diagnosis in TEMS Manager 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 150 Minor contamination of a 2D LiDAR sensors does not impair the operational readiness Example of the profiling system. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 151  Hard drive not available Check the connection. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 152 Details icon. The detail window opens. The following example shows what the window looks like when the LMS 1 2D LiDAR sensors is contaminated. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 153 In the example, no IP address has been entered for the FTP Storage plug-in. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 154: Fault Diagnosis Via The Tems Info Interface

    Therefore, you should deactivate the function for recording raw data after 20 minutes. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 155 The raw 2D LiDAR sensor data are then saved inside the /RawData directory on the Traffic Controller FPS. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 156: Sensor Component Failures

    The configuration can only be restarted once the fault has been resolved. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 157: Typical Fault Situations

    8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 158 Check that the visual range of the 2D LiDAR sensor is clear. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 159: Annex

    160 mm x 155 mm x 185 mm Tab. 23: LMS511 SE data sheet 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 160: Dimensional Drawings

    Dimensional drawing for LMS511 SE 2D LiDAR sensor Abb. 70: Dimensional drawing for the LMS511 SE 2D LiDAR sensor O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...
  • Page 161 Fig. 72: Dimensional drawings for the LMS511 SE with mounting kits 1, 2, and 3 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 162 Fig. 74: Dimensional drawings for the LMS511 SE with weather hood (small) – variant 1 O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler...

  • Page 163: Dimensional Drawings For The Traffic Controller Fps

    Fig. 75: Dimensional drawing for the Traffic Controller FPS 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 164: Category Systems

    VanWithTrailer Van with trailer (weight 2.8 t to 3.5 t) O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 165 Truck with semitrailer (loaded, up to 16.5 m long, ArticTruck weight > 3.5 t) 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 166 Tab. 24: Category systems – European region O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 167: North American Region

    PickupKingpin Pick-ups with kingpin, regardless of loading 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 168 Tab. 25: Category systems – North American region O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 169: Brief Overview Of Grouped Category Systems

    AutomobileWithTrailer VanPickup VanPickupWithTrailer Truck TruckWithTrailer TractorTrailerCombo TandemTrailerCombo BusRVWithTrailer 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 170: Terminology Relating To Statistical Measurement Accuracy

    The confidence level can be processed internally as well as during analysis in downstream systems. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 171: Users And Authorizations

    User management can only be called up if configuration is stopped. Note 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 172: Changing Default Passwords

    A password can be assigned for the Operator user, which is delivered without a password Note by default, with this function. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...

  • Page 173: Creating Users

    8. Complete with Save. The list of standard users is extended to include the newly created user. 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 174: Change Password

    The user name and password of the FTP server cannot be changed. Note O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK...

  • Page 175: Ip Addresses

    Tab. 28: Pre-set IP addresses for the 2D LiDAR sensors 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...

  • Page 176: Disposal

    • Displays: Liquid in the LC displays. O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 177 DISPOSAL 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 178 DISPOSAL O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler 8020776/12AX / 2019-05-31|SICK Subject to change without notice...
  • Page 179 DISPOSAL 8020776/12AX / 2019-05-31|SICK O P E R A T I N G I N S T R U C T I O N S |Free Flow Profiler Subject to change without notice...
  • Page 180 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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