Crane Barnes 3SE-L Series Installation And Operation Manual

Submersible sewage ejector
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INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejector
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Series: 3SE-L,
3450RPM, 60Hz
Series: 3SE-L,
1750RPM, 60Hz.
(Single Seal)
3HP
3HP
Form No. 088774-Rev. P

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Summary of Contents for Crane Barnes 3SE-L Series

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
  • Page 2: Table Of Contents

    PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1996, 1997, 1998, 2001, 2002, 3/06, 9/06, 2/07...
  • Page 3: Safety First

    WARNING! - DO NOT pump hazardous materials IMPORTANT! - Crane Pumps & Systems, Inc. is not (fl ammable, caustic, etc.) unless the pump is specifi cally responsible for losses, injury, or death resulting from a designed and designated to handle them.
  • Page 4: Pump Specifications

    SECTION: A - PUMP SPECIFICATIONS: 3450RPM DISCHARGE ....3” NPT, Vertical SPEED ......3450RPM, 60Hz (nominal) LIQUID TEMPERATURE . 104°F (40°C) Continuous UPPER BEARING: ..Single Row, Ball, Oil Lubricated MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Load ..... Radial VOLUTE ......
  • Page 5 SECTION: A - PUMP SPECIFICATIONS: 1750RPM DISCHARGE ....3” NPT, Vertical SPEED 1750RPM, 60Hz (nominal) LIQUID TEMPERATURE . 104°F (40°C) Continuous UPPER BEARING: MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Design ..Single Row, Ball, Oil Lubricated VOLUTE ......Cast Iron ASTM A-48, Class 30 Load .....
  • Page 6: General Information

    For the location of the nearest Barnes Service Center, check with grout and/or shims. Install the intermediate support your Barnes representative or Crane Pumps & Systems, Inc., brackets, if required. Make sure the rails are in a true vertical Service Department in Piqua, Ohio, telephone (937) 778-8947 position so the pump will clear the access opening and or Crane Pumps &...
  • Page 7: Electrical Data

    C-4) Electrical Connections: C-4.4) Wire Size: C-4.1) Power Cable: Consult a qualifi ed electrician for proper wire size if additional The cord assembly mounted to the pump must not be modi- power cable length is required. See table for electrical fi...
  • Page 8: Preventative Maintenance

    D-3.3) Pump-Down Test: After the pump has been properly wired and lowered into the TABLE 1 - COOLING OIL - Dielectric basin, sump or lift station, it is advisable to check the system SUPPLIER GRADE by fi lling with liquid and allowing the pump to operate through its pumping cycle.
  • Page 9 PRESSURE GAUGE Motor - Remove the motor bolts and lift motor stator from ç10 PSI ASSEMBLY motor rotor and seal plate (25). Unscrew conduit bushing (14) from seal plate (25) and lift motor rotor, shaft, bearing (42), rotating portion of seal (46), washer (9) and conduit bushing REMOVE PIPE (14) from seal plate (25).
  • Page 10 retaining ring (30) into groove on shaft. Apply adhesive Lower motor stator over rotor until seated in seal plate (25), compound to the shaft and press bearing (47) on the motor while aligning holes for motor bolts. Insert motor bolts and shaft, position squarely onto shaft applying force to the inner torque to 17 inch pounds.
  • Page 11 SINGLE PHASE, 230 VOLT AC Power Cable (10a) Motor Lead Number Green (Ground) Green Black White Flag Terminal Capacitor Flag Terminal Capacitor THREE PHASE, 200/230 VOLT AC Power Cable (10a) Motor Lead Number Green (Ground) Green Black 1 & 7 2 &...
  • Page 12: Replacement Parts

    Power Cable (10A) Gland Nut (10B) Cord Grip Plate (10J) Friction Ring (10C) Grommet (10D) Friction Ring (10C) FIGURE 7 SECTION: G REPLACEMENT PARTS G-2 PART NUMBER: G-1 ORDERING REPLACEMENT PARTS: The part number consists of a six (6) digit number, which appears in the catalog.
  • Page 13: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...
  • Page 14: Cross-Section 3Se-L 3450Rpm (Fig. 9)

    3SE-L 3450RPM FIGURE 9...
  • Page 15: Exploded View 3Se-L 3450Rpm (Fig. 10)

    3SE-L 3450RPM FIGURE 10...
  • Page 16: Parts List 3Se-L 3450Rpm

    PARTS LIST - 3450RPM Seal Repair Kit ..P/N - 130182 (+) 11, 16, 17, 42, 46 Overhaul Kit ..P/N - 130209 (◊) 11, 16, 17, 30, 33, 34, 35, 42, 46, 47 ITEM PART NO. DESCRIPTION 088682 Motor 3SE3032L, 42L 088684 3SE3052L...
  • Page 17 TABLE 2 - POWER & SENSOR CORD SETS MODELS/ ITEM #10A LENGTH NO SENSOR (STD) 30 Ft. (STD) 085092XC 50 Ft. 085092XF 75 Ft. 085092XJ 100 Ft. 085092XL...
  • Page 18: Cross-Section 3Se-L 1750Rpm (Fig. 11)

    3SE-L 1750RPM FIGURE 11...
  • Page 19: Exploded View 3Se-L 1750Rpm (Fig. 12)

    3SE-L 1750RPM FIGURE 12...
  • Page 20: Parts List 3Se-L 1750Rpm

    PARTS LIST - 1750RPM Seal Repair Kits Single Seal..P/N - 130182 (+) 11, 16, 17, 42, 46 Service Kits Single Seal..P/N - 130209 (◊) 11, 16, 17, 30, 33, 34, 35, 42, 46, 47 ITEM PART NO. DESCRIPTION 088700 Motor 3SE3024L 088703 3SE3034L, 44L...
  • Page 21 11-32-1 Soc. Hd. Cap Screw 1/4-20 x 1.00” Lg Stainless 033730 +◊ Square Ring 062435 +◊ Shaft Seal Carbon/Ceramic/Buna-N (STD) 062435SB Tungsten/Tungsten/Buna-N 062435SD Silicon/Silicon/Buna-N 053746 ◊ Ball Bearing TABLE 2 - POWER & SENSOR CORD SETS ITEM #10A MODELS/ ITEM #10A 3 PHASE LENGTH 1 PHASE (STD)
  • Page 22 Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state.
  • Page 23: Returned Goods Policy

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
  • Page 24 Notes...

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