Kane 458s Manual

Kane 458s Manual

Flue gas analyser with direct co2 measurement and co sensor protection

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KANE 458s
Flue Gas Analyser with direct CO₂ measurement
and CO sensor protection
Stock No: MAN00099 Rev: 0.00000
JULY 2020
© Kane International Ltd

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Summary of Contents for Kane 458s

  • Page 1 KANE 458s Flue Gas Analyser with direct CO₂ measurement and CO sensor protection Stock No: MAN00099 Rev: 0.00000 JULY 2020 © Kane International Ltd...
  • Page 2: Table Of Contents

    CONTENTS Page No. KANE 458s OVERVIEW INSTRUMENT FEATURES & KEYPAD FUNCTION KEYS ANALYSER LAYOUT BACK OF ANALYSER - PROBE ETC BATTERIES BATTERY TYPE REPLACING BATTERIES TIME AND DATE CHARGING NIMH BATTERIES BATTERY DISPOSAL GENERAL SAFETY USING YOUR KANE458s FOR THE FIRST TIME...
  • Page 3 USING YOUR KANE458s AS A THERMOMETER OR PRESSURE METER 27-28 ANALYSER PROBLEM SOLVING SPECIFICATIONS 30-31 EU DECLARATION OF CONFORMITY SERVICE – CALIBRATE - RECERTIFY 33-37 KANE ASSET MANAGER (KAM) 34-35 GUARANTEED SAME DAY DESPATCH WHERE TO SEND YOUR ANALYSER COLD WEATHER PRECAUTIONS KANE 458s MANUAL...
  • Page 4: Kane 458S Overview

    ● Nitric Oxide (NO) if fitted ● Differential Pressure ● Differential temperature Your KANE458s measures CO2 using KANE’s unique NDIR sensor. Always use fresh outdoor air to “zero” your analyser during the initial countdown or when prompted to “ZERO CO” as indoor CO2 levels are increased by human activity.
  • Page 5 Your KANE458s has a large 6 line display showing data & test results based on your actions. Your KANE458s can send test results to our optional KANE IRP-2 infrared printer or KANE’s wireless printer App. The memory can store up to: ●...
  • Page 6: Instrument Features & Keypad

    ANALYSER FEATURES AND KEYPAD KANE 458s MANUAL...
  • Page 7: Function Keys

    Enter key – used to select current option Navigate down – short press to scroll down Data hold – short press to hold current data on screen Pump toggle – long press to switch pump on & off KANE 458s MANUAL...
  • Page 8: Analyser Layout

    Flue gas inlet Watertrap drain with red plug Pressure connection P1 Red connector – plugs into Flue Flue Probe Temperature Plug – Gas Inlet into T1 Narrow (+ve) pin must be on right side Flue Probe Hose KANE 458s MANUAL...
  • Page 9: Back Of Analyser - Probe Etc

    Magnets x2 Thermocouple Stainless Steel Shaft Depth Stop Cone Watertrap drain with red plug Thermocouple wire Gas Path KANE 458s MANUAL...
  • Page 10: Batteries

    If the analysers batteries discharge & the analyser enters a ‘low power shut down’ a 1 hour charge will provide approx 2 hours continuous use. BATTERY DISPOSAL Always dispose of depleted batteries using approved disposal methods that protect the environment. 10 KANE 458s MANUAL...
  • Page 11: General Safety

    Your analyser’s protective cover is fitted with strong magnets – magnetic fields can cause damage to magnetic storage media. Certain electronic devices are sensitive to magnetic fields and may be damaged permanently if exposed to a strong magnetic field. KANE 458s MANUAL...
  • Page 12: Using Your Kane458S For The First Time

    Your analyser starts a zero countdown to auto calibrate itself. When finished, rotate dial to “RATIO” – In fresh air CO reading should be zero. Rotate dial to “O2/EFF” – In fresh air O2 readings should be 20.9% + 0.3%. 12 KANE 458s MANUAL...
  • Page 13 This message says your analyser must be reset in fresh air. Place your analyser in outdoor fresh air, press You can perform a manual “ZERO” any time – rotate dial to “RATIO” & hold down the button to see the message above. KANE 458s MANUAL...
  • Page 14: Using The Menu

    As you scroll up or down, the side LEDs illuminate to point to the active line MAIN SUB MENU OPTIONS/COMMENTS MENU LANGUAGE ENGLISH HH:MM:SS format SET TIME e.g. 7 am = 07:00:00, 7pm = 19:00:00 SET DATE DD/MM/YY format SETUP REPORTS KM IRP KANE IRP-2 PRINTER WIRELESS SERIAL BACK 14 KANE 458s MANUAL...
  • Page 15 LET BY = Set duration of let-by test in PRESSURE TIME minutes. Default = 1 minute STABIL’N = Set duration of stabilisation in PRINTER minutes. Default = 1 minute TIGHTN’S = Set duration of tightness test PASS KEY in minutes. Default = 2 minute BACK KANE 458s MANUAL...
  • Page 16: Measuring Flue Gasses

    Ensure the flue probe handle does not get hot! Make sure you do not exceed the analyser’s operating specifications. In particular: • Do not exceed the flue probe’s maximum temperature (600°C) • Do not exceed the analyser’s internal temperature operating range 16 KANE 458s MANUAL...
  • Page 17: Co Protection Pump Operation

    CO purge pump starts. Your analyser displays P-OFF until CO level falls below 2000ppm. Fuel type can be changed via “Menu” or STATUS setting CO/CO2 ratio Pump Off, purge Pump Off, purge Excess air % Pressure reading KANE 458s MANUAL...
  • Page 18: Using Your Analyser

    Carbon dioxide (%) Excess air % Pressure reading Press button to send a full combustion test to our optional KANE IRP-2 printer or KANE’s App via Wireless module. Press & hold button for 2 seconds to log a full combustion report.
  • Page 19: 02/Eff Display

    TRANSFERING RESULTS To print, simply press and release the button to send results to our optional KANE IRP-2 printer or KANE’s App via wireless module – you can stop printing by pressing again. Your analyser’s side lights highlight the displays the active line.
  • Page 20: To View / Print A Logged Result

    VIEWING / PRINTING A LOGGED COMBUSTION TEST Press to send tests to our optional KANE IRP-2 printer or KANE’s App via wireless module. KANE INFRARED PRINTER Switch on your printer and place its infrared receiver in line with the emitter on top of your analyser –...
  • Page 21: Printouts

    PRINTOUTS Auxiliary Combustion Pressure/Temp Sweep Test Commission Let by/Tightness Type A KANE 458s MANUAL...
  • Page 22: Commissioning Test

    350ppm & RATIO under 0.0040. TEST 4 – MEASURE FLOW & RETURN TEMPERATURES FROM THE APPLIANCE All measured readings are logged & can be printed to our optional KANE IRP-2 printer or KANE’s App via wireless module. 22 KANE 458s MANUAL...
  • Page 23: Pressure & Temperature Testing

    VIEWING/PRINTING Press button to send your Pressure and Temperature report to our optional KANE IRP-2 printer or KANE’s App via Wireless module. Press & hold button for 2 seconds to log a pressure and temperature report. Page 20 explains how to view & print stored reports.
  • Page 24: Pressure Measurement Good Practice

    LARGE BORE TUBING ISSUES If using lager bore tubing when performing pressure tests: Push orange tube over the rim of the spigot to ensure a gas tight seal. This may not produce a gas tight seal. 24 KANE 458s MANUAL...
  • Page 25: Let-By & Tightness Testing

    If Let-by test passes, adjust gas pressure for the tightness test & press to start the stabilisation test – display shows: Real time pressure reading Stabilisation default time is 60 seconds – can be changed via “Menu” When complete press to start the tightness test: KANE 458s MANUAL...
  • Page 26 VIEWING/PRINTING Press button to print a full Let-By & Tightness report to our optional KANE IRP-2 printer or KANE’s App via wireless module. Let-by & Tightness reports are automatically stored. Page 20 explains how to view & print stored reports.
  • Page 27: Room Co Testing

    TYPE A WATER 5 minute test with results LIMIT = 10ppm HEATER stored every minute ALARM = 30 ppm TYPE A SPACE 30 minute test with results LIMIT = 10ppm HEATER stored every minute ALARM = 30 ppm KANE 458s MANUAL...
  • Page 28: Room Co Display

    Room CO tests are automatically stored in your analyser’s memory as a log number. You can send your Room CO test log to our optional KANE IRP-2 printer or KANE’s App via wireless module by pressing USING YOUR KANE458s AS A THERMOMETER OR PRESSURE METER Rotate the dial to PRS/TEMP –...
  • Page 29: Analyser Problem Solving

    • CO2 reading is below 2%. • EFF or X-Air displays (- O2++-) • 02 > 18% • Turn dial back to MENU and press • Analyser just continually beeps • Turn dial back to Tightness and press KANE 458s MANUAL...
  • Page 30: Specifications

    Natural Gas, Light Oil, Bio Oil, Coke, LPG, Wood, Town Gas, Butane European & Propane Battery Life >8 hours (continuous with pump on) The KANE458s is independently tested and certified to EN 50379, Certification Parts 1-3 in accordance to 1st German Federal Emission Control Ordinance (Bim5chV) 30 KANE 458s MANUAL...
  • Page 31 PARAMETER RANGE RESOLUTION ACCURACY Operating Conditions Temperatures 0 - 45°C Humidity 15 to 90% RH, (non-condensing) Power Supply Rechargeable batteries, USB Charging Physical Characteristics Weight Approx. 0.625g Dimensions L: 216mm x H: 105mm x W:45mm KANE 458s MANUAL...
  • Page 32: Eu Declaration Of Conformity

    This declaration of conformity is issued under the sole responsibility of the manufacturer:- Kane International Ltd. Kane House, 11 Bessemer Road, Welwyn Garden City, Hertfordshire. AL7 1GF, UK. Tel: +44 1707 375550 Web: www.kane.co.uk The KANE458s is in conformity with the relevant Union harmonization legislation below:...
  • Page 33: Service - Calibrate - Recertify

    SERVICE – CALIBRATE – RECERTIFY All analysers & pressure meters should be recertified annually. Extend your KANE analyser and pressure meter’s ‘no quibble’ warranty up to 10 years by returning your analyser & pressure meter via your KAM dashboard annually.
  • Page 34: Kane Asset Manager (Kam)

    • helps prevent industry colleagues unknowingly buying stolen goods • Remove your KANE Analyser once sold so its new owner can also benefit There are different KAM options & we'd be delighted to discuss your individual requirements More than 4 FGAs? Contact: support@kane.co.uk *Excludes KANE '9 series' analysers &...
  • Page 35 Your support - our way KANE 458s MANUAL...
  • Page 36: Guaranteed Same Day Despatch

    Book & pay to Service & Recertify via your KAM dashboard Select FREEPOST for tracked carriage - UK mainland only Your analyser will be despatched on the same day we receive it... OR YOUR MONEY BACK 36 KANE 458s MANUAL...

Table of Contents