1. Manuals
  2. Brands
  3. Turner Designs Manuals
  4. Measuring Instruments
  5. TD-5100 ECA
  6. Manual

Turner Designs TD‑5100 ECA Manual

Scrubber wash water overboard discharge monitor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
TD‑5100 ECA
SCRUBBER WASH WATER
OVERBOARD DISCHARGE MONITOR
PN 105769
REV D

Advertisement

Table of Contents
loading

Related Manuals for Turner Designs TD‑5100 ECA

Summary of Contents for Turner Designs TD‑5100 ECA

  • Page 1 TD‑5100 ECA SCRUBBER WASH WATER OVERBOARD DISCHARGE MONITOR PN 105769 REV D...

  • Page 3: Introduction

    ABOUT THIS MANUAL Turner Designs Hydrocarbon Instruments has made every reasonable effort to ensure the accuracy and completeness of this revision of the manual. However, we encourage all readers to provide us with suggestions for overall improvement.

  • Page 4: Safety

    INTRODUCTION TD‑5100 ECA Monitor SAFETY The design of the TD‑5100 ECA includes many safety features. Hazards associated with this monitor are primarily electrical. 1.2.1 ELECTRICAL SYMBOL Depending on customer requirements, the TD‑5100 ECA is designed for one of the following power specifications: •...

  • Page 5: Theory Of Operation

    The TD‑5100 ECA light source emits photons over a wide range of wavelengths. 2. Excitation Filter The excitation filter narrows the range of wavelengths emitted by the light source. Turner Designs Hydrocarbon Instruments selects the excitation filter to maximize “targeted hydrocarbon” response and meet the user required detection range while minimizing the impact of chemical interferences and sample turbidity.

  • Page 6: Contacting Turner Designs Hydrocarbon Instruments

    The light emitted by the sample passes through an emission filter, which narrows the range of wavelengths once again. This ensures only the desired wavelengths—those emitted by the “targeted hydrocarbon”— are transmitted to the light detector. Turner Designs Hydrocarbon Instruments selects the emission filter to maximize “targeted hydrocarbon” response and meet the user required detection range while minimizing the impact of chemical interferences and sample turbidity.

  • Page 7: Table Of Contents

    1‑4 1.3 Note, Warning, and Caution Symbols 1.4 Introduction to TD‑5100 ECA 1‑4 1.4.1 Theory of Operation 1‑5 1.5 Revision History 1.6 Contacting Turner Designs Hydrocarbon Instruments 2 DESIGN INFORMATION 2‑1 2.1 Monitor Location 2‑1 2.1.1 Environmental Considerations 2‑1 2.1.2 Site Considerations 2‑1...
  • Page 8 INTRODUCTION TD‑5100 ECA Monitor 3.2.6 Completing the Electrical Hookup 3.2.7 Completing the Piping Tie‑Ins 3‑5 3.2.8 Installing the Desiccant Canister 3‑5 4 INITIAL START‑UP AND SETTINGS 4‑1 4.1 The TD‑5100 ECA Keypad 4‑1 4.2 Typical Initial Start‑up Sequence 4‑2 4.2.1 About TD-USB Synchronization 4.2.2 Import Options 4‑4 4.3 Entering Access Codes...
  • Page 9 7.4.1 Replace Ultrasonic Probe 7‑6 7.4.2 Luer‑Lok® Syringe Port Replacement 7‑6 7.5 Procedures as Required or as Directed by Turner Designs Hydrocarbon Instruments 7.5.1 Cleaning the Flow Cell With Brush 7.5.2 AC Power Fuse Replacement 7‑10 7.5.3 Analog Output Fuse Replacement 7‑11...
  • Page 10 INTRODUCTION TD‑5100 ECA Monitor 11.3 Right of Change 11‑1 11.4 Limited Warranty 11-1 11.5 Warranty Service within the United States 11-3 11.6 Warranty Service outside the United States 11-3 11.7 Out-of-Warranty Service 11-4 11.8 International Dealers & Representatives 11‑4 11.9 Domestic Dealers and Representatives 11‑4 1‑10 TD-5100 ECA Monitor...

  • Page 11: Design Information

    [32 °F–113 °F]. 2.1.2 SITE CONSIDERATIONS The monitor is electromagnetic field (EMF) protected. However, Turner Designs Hydrocarbon Instruments recommends the monitor not be installed near powerful sources of electromagnetic interference, such as alternators/generators, large electric motors, seawater pumps, or power lines.
  • Page 12 DESIGN INFORMATION TD‑5100 ECA Monitor Figure 2.1.3.2 Front view of typical monitor Figure 2.1.3.3 Right view of typical monitor TD-5100 ECA Monitor PN 105769 User Manual Rev D...

  • Page 13: Monitor Power And Control

    TD‑5100 ECA Monitor DESIGN INFORMATION MONITOR POWER AND CONTROL This section provides electrical power specifications and connection instructions. 2.2.1 POWER SUPPLY OPTIONS The TD-5100 ECA power source is either 120 or 230 VAC, depending on customer requirements at the time of order. Additional specifications are as follows: •...
  • Page 14 For user 120 ± 10% VAC 50 / 60 Hz, 1Φ supply, connect to the power terminal block on the motherboard where indicated. NOTE: Turner Designs Hydrocarbon Instruments recommends using a switched neutral breaker, if compatible with site‑specific code and facility external branch circuit protection requirements.
  • Page 15 TD‑5100 ECA Monitor DESIGN INFORMATION Terminal blocks. See also, Chapter 8 GENERAL ARRANGEMENT DRAWINGS. Power supply terminals 15–17 2.2.1.3 START-UP Left view of typical monitor, showing power switch. 1. Secure the enclosure door. 2. Remove user monitor power isolation(s) (if any), then apply power to the TD‑5100 ECA enclosure by turning on the main power switch.

  • Page 16: Alarm Outputs

    DESIGN INFORMATION TD‑5100 ECA Monitor NOTE: Check all possible problems and causes before checking monitor power supply fuse(s). 2.2.1.5 SPARES Spare power supply fuses are included as part of the Start‑Up Spares Kit. Use PN 102665 2 A fuse for VAC operation.

  • Page 17: Analog Output

    NOTE: Read all the enclosure tags and labels carefully before applying power to the TD‑5100 ECA. After setting the alarm limits as per Section 4.5 Configuring Alarms and Relays, Turner Designs Hydrocarbon Instruments recommends testing the operation of the alarm as per Section 4.6 Testing Relays.
  • Page 18 Cable diameter should be 0.184 in.–0.234 in. [4.67 mm–5.94 mm] to properly fit the cable gland in the bottom of the enclosure. Turner Designs Hydrocarbon Instruments provides a ferrite clamp‑ on core, PN 105911, to attach to the cable for EMI reduction.

  • Page 19: Wetted Materials

    TD‑5100 ECA Monitor DESIGN INFORMATION 2.2.3.2 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Reading does not respond to 4-20 mA analog signal loop Review analog monitor changing sample concentration receiver not providing power configuration to ensure loop receiver is powering the loop. Analog output configuration error Review and adjust the analog output scaling and high limit as per Section 4.7 Scaling and Testing...

  • Page 20: Monitor Sample Supply

    DESIGN INFORMATION TD‑5100 ECA Monitor NOTE: If any TD‑5100 ECA drain assembly modifications are contemplated, contact Turner Designs Hydrocarbon Instruments for advice regarding material selection and fit‑up. Modifications to design may affect ability to replace equipment while online (hot swap) in the event of failure.

  • Page 21: Monitor Calibration

    A minimum of 5 psig [34 kPa(g)] is required to keep the sample system flooded. To ensure the sample system remains flooded, Turner Designs Hydrocarbon Instruments recommends the sample point be installed ahead of a level or back‑...

  • Page 23: Installation

    The monitor consists of electronic and mechanical components, which might be damaged by moisture, salt air, and particulates. Protection of the monitor is essential. Turner Designs Hydrocarbon Instruments recommends storage of the monitor in the crate with the vapor barrier bag sealed until the monitor is ready for installation.
  • Page 24 INSTALLATION TD‑5100 ECA Monitor Figure 3.2.2.2 The monitor is secured in the packing crate with the frame mounted options installed. The non‑ frame mounted options and accessories are packed and secured about the monitor. Remove accessory items from the crate. Cut banding straps.

  • Page 25: Typical Packing List

    Crate dimensions are approximately 48 in. [122 cm] x 32 in. [81 cm] x 22 in. [56 cm] 3.2.4 ACCESSORIES This section provides detailed information and ordering numbers for kits, spares, and parts. Contact Turner Designs Hydrocarbon Instruments for additional parts information. 3.2.4.1 START-UP MATERIALS FOR THE TD-5100 ECA Kit, Start‑Up Spares, PN 105268 contains the following:...

  • Page 26: Installing The Monitor Structural Panel

    The bottom of the monitor enclosure is fitted with cable glands through the openings. NOTE: Turner Designs Hydrocarbon Instruments recommends the following minimum conductor / cable sizing: 1. Monitor Power, three‑conductor 14 AWG [2.08 mm 2.

  • Page 27: Completing The Piping Tie-Ins

    NOTE: When installing the TD‑5100 ECA, fill out the Section 9.1 Installation Checklist located in Chapter 7 before operating the unit. Please contact Turner Designs Hydrocarbon Instruments if assistance is required during installation. 3.2.8 INSTALLING THE DESICCANT CANISTER Before operating the monitor, a desiccant canister must be installed.

  • Page 29: Initial Start-Up And Settings

    INITIAL START‑UP AND SETTINGS This chapter describes a typical initial start-up sequence, including settings and configurations. THE TD‑5100 ECA KEYPAD The TD‑5100 ECA keypad features three types of keys: • Function keys for direct access to primary instrument functions: HOME—Go to the home or advanced home screens SETUP—Go to the setup or advanced setup menus CLEAN—Manual cleaning DIAG—Display diagnostic information, including settings and data...

  • Page 30: Typical Initial Start-Up Sequence

    INITIAL START-UP AND SETTINGS TD‑5100 ECA Monitor Scroll up. Home screen (Normal Mode). Home (Trend Mode): increase trend line width. Scroll down. Cycle forward through Home screen displays. Cycle forward through Diagnostic screens. Cycle forward through Calibration screens. Cycle backward through Home screen displays. Cycle backward through Diagnostic screens.

  • Page 31: About Td-Usb Synchronization

    TD‑5100 ECA Monitor INITIAL START-UP AND SETTINGS Additionally, the Home screen indicates whether the monitor is configured for open or closed loop operation and whether color correction is being applied to the measurements. 4.2.1 ABOUT TD‑USB SYNCHRONIZATION When the TD-USB is inserted, it is synchronized with system memory. The following actions take place: The TD-USB Sync screen is displayed.

  • Page 32: Import Options

    NOTE: The USB port is not intended for cables or devices other than the TD-USB. Do not use a USB device other than that provided by Turner Designs Hydrocarbon Instruments. NOTE: The calibration and settings files contained on the TD-USB are only updated when changes are made in the Setup screens, while the drive is inserted.

  • Page 33: Entering Access Codes

    TD‑5100 ECA Monitor INITIAL START-UP AND SETTINGS (Press “2”) If you choose to restore the factory defaults, press ENT, or press ESC to abort. For more information on creating a restore point and restoring the monitor from setup files, see Section 6.9 Restoring the Monitor from Setup Files.

  • Page 34: Setting Measurement Interval

    INITIAL START-UP AND SETTINGS TD‑5100 ECA Monitor NOTE: To change User Access Code, and to trim 4 mA and 20 mA output levels, you must be logged into the monitor at the Master level. SETTING MEASUREMENT INTERVAL To choose the interval between flow cell measurements, press SETUP and then press “1” Measurement.
  • Page 35 TD‑5100 ECA Monitor INITIAL START-UP AND SETTINGS Note: The screens for HiHi and Zero offer the same options as shown for Hi (below). The menu items in your monitor’s Alarms screen may vary from those shown here. (Press “2”) Press “1” to toggle between enabled and disabled. Press “2”...

  • Page 36: Testing Relays

    INITIAL START-UP AND SETTINGS TD‑5100 ECA Monitor Table 4.4.1: Alarm and Relay Assignments Alarm Trigger Default Delay Default Relay Assignments Communication failure between fluorometer board and 5 sec Alarm Relay 1 motherboard HUMIDITY 75% humidity detected by sensor on flow cell 30 min Alarm Relay 1 T‑ENCL...

  • Page 37: Scaling And Testing Analog Output Level

    TD‑5100 ECA Monitor INITIAL START-UP AND SETTINGS At the Relay Setup screen, press any of 1–5 for the function you want to assign to the relay. At the Relay Setup screen, press “3” to test relays. The Relays 1-3 screen appears. Relay 3 is assigned to the intake valve actuator and is not configurable.
  • Page 38 INITIAL START-UP AND SETTINGS TD‑5100 ECA Monitor (Press “1” PAH Scaling) Press “1” to change settings in the 4 mA Scaling screen, or press “2” to change settings in the 20 mA Scaling screen. (Press “1”) Enter a value in 4 mA Scaling screen. (Press “2”) Enter a value in 20 mA Scaling screen.

  • Page 39: Setting Flow Cell Cleaning Options

    The TD-5100 ECA uses an ultrasonic probe to penetrate particulates on the flow cell surfaces. To achieve the best cleaning results and long duty life of the probe tip, Turner Designs Hydrocarbon Instruments recommends the following settings. Your application of the monitor and sample conditions may require adjustments.
  • Page 40 INITIAL START-UP AND SETTINGS TD‑5100 ECA Monitor At the Setup 1 screen, press “5” to set automatic flow cell cleaning options. At the Cell Cleaning screen, press “1” to toggle Clean ON Timer on or off. At the Cell Cleaning screen you can also Press “2”...
  • Page 41 TD‑5100 ECA Monitor INITIAL START-UP AND SETTINGS Enter values for hour, minutes, and seconds, and then press ENT to accept the values. (Press “3”) Enter a numerical value. To toggle the time units to hours or days, press → . Press ENT to accept the changes. (Press “4”) To make changes to the Power Level setting, enter a percentage value in the Power Level field.

  • Page 42: Setting Monitor Date And Time

    INITIAL START-UP AND SETTINGS TD‑5100 ECA Monitor SETTING MONITOR DATE AND TIME Change date and time settings at the Clock screen. At the Setup 2 screen, press “5” for Clock. Press “1” to change the time. Press “2” to change the date. Press “3”...

  • Page 43: Defining Trend Plot Axes

    TD‑5100 ECA Monitor INITIAL START-UP AND SETTINGS 4.11 DEFINING TREND PLOT AXES You can define x (time interval) and y (hydrocarbon concentration) axis limits for the Home screen Trend and Statistics modes. The maximum time interval is 24 hours. The maximum hydrocarbon concentration that can be displayed is 99,999.99.
  • Page 44 INITIAL START-UP AND SETTINGS TD‑5100 ECA Monitor (Press “4”) Input a unit value, and then press ENT. (Press “5”) Input a unit value, and then press ENT. 4‑16 TD-5100 ECA Monitor PN 105769 User Manual Rev D...

  • Page 45: Calibration

    CALIBRATION Turner Designs Hydrocarbon Instruments recommends verifying the accuracy of PAH and turbidity measurements annually or as required. This chapter includes procedures for using the PAH turbidity check solutions as well as calibration procedures for the TD-5100 ECA. Before following these procedures, be sure to clean the flow cell as instructed.
  • Page 46 CALIBRATION TD-5100 ECA Monitor Inject 2x 60 mL DI water into the monitor. WARNING: Failure to properly isolate and vent the flow cell prior to mounting the syringe on the Luer-Lok® port may result in personal injury. CAUTION: Do not reuse syringes at different steps in the procedure.

  • Page 47: Using The Turbidity Check Solution

    TD-5100 ECA Monitor CALIBRATION USING THE TURBIDITY CHECK SOLUTION Use this procedure to verify that the flow cell is making accurate turbidity measurements . This procedure requires • DI (deionized) water • Turbidity check solution, PN 105556 To verify turbidity measurements with turbidity check solution Use the ultrasonic cleaner to clean the flow cell (see Section 6.2 Cleaning the Flow Cell Manually), or use a...
  • Page 48 CALIBRATION TD-5100 ECA Monitor Inject 2x 60 mL turbidity check solution (100 NTU standard) into the monitor. WARNING: Failure to properly isolate and vent the flow cell prior to mounting the syringe on the Luer-Lok® port may result in personal injury. CAUTION: Do not reuse syringes at different steps in the procedure.

  • Page 49: Calibrating Pah

    The TD-5100 ECA is calibrated at the factory and should not require recalibration upon installation. Use the following procedure at 1-year intervals or whenever the PAH check solution indicates that recalibration is required, or consult a Turner Designs Hydrocarbon Instruments service representative. This procedure requires •...
  • Page 50 CALIBRATION TD-5100 ECA Monitor Inject 2x 60 mL DI water into the monitor. WARNING: Failure to properly isolate and vent the flow cell prior to mounting the syringe on the Luer-Lok® port may result in personal injury. CAUTION: Do not reuse syringes at different steps in the procedure.
  • Page 51 TD-5100 ECA Monitor CALIBRATION Wait for the readings to stabilize, and then press ENT to save these values. New readings are averaged over a 10-second duration. (range: 10–12) (range: 100–400) Press ENT to continue or press ESC to skip. Inject 2x 60 mL Reagent #2 into the monitor. WARNING: Failure to properly isolate and vent the flow cell prior to mounting the syringe on the Luer-Lok®...
  • Page 52 CALIBRATION TD-5100 ECA Monitor New readings are averaged over a 10-second duration. (range: 5–7) (range: 1400–1800) Press ENT to continue or press ESC to skip. When finished, flush the system with process water or clean out the flow cell with DI water. Return the intake valve setting to position A (open).

  • Page 53: Calibrating Turbidity Measurements

    The TD-5100 ECA is calibrated at the factory and should not require recalibration upon installation. Use the following procedure at 1-year intervals or whenever the turbidity check solution indicates that recalibration is required, or consult a Turner Designs Hydrocarbon Instruments service representative. This procedure requires •...
  • Page 54 CALIBRATION TD-5100 ECA Monitor Inject 2x 60 mL 100 NTU turbidity solution into the monitor. WARNING: Failure to properly isolate and vent the flow cell prior to mounting the syringe on the Luer-Lok® port may result in personal injury. CAUTION: Do not reuse syringes at different steps in the procedure.

  • Page 55: Operations

    OPERATIONS This chapter describes common operations performed with the TD‑5100 ECA and methods for reviewing monitor data in the Home and Diagnostic screens. HOME SCREEN For start‑up information and a general description of the TD‑5100 ECA keypad, see Section 4.1 The TD‑5100 ECA Keypad.
  • Page 56 OPERATIONS TD‑5100 ECA Monitor The following alarm codes might appear in the bottom red bar: • COM—Communication failure between fluorometer board and motherboard • L1_ERR, L2_ERR, L3_ERR—Lamp failure • HiHi—High warning alarm • Hi—Early warning alarm • ZERO—Zero concentration reading •...

  • Page 57: Home: Trend Mode

    TD‑5100 ECA Monitor OPERATIONS Displays a “Help” screen that describes the special action keys for the Normal Mode Home screen. Press ESC again or wait 10 seconds to exit. 6.1.2 HOME: TREND MODE Press the Home key twice to view Trend Mode. This screen displays measurements of the currently monitored stream as a graph.

  • Page 58: Home: Statistics Mode

    OPERATIONS TD‑5100 ECA Monitor Displays a “Help” screen that describes the special action keys for the Trend Mode Home screen. Press ESC or wait 10 seconds to exit. 6.1.3 HOME: STATISTICS MODE Press the Home key three times to view Statistics Mode. This screen displays the trending information as well as a table of current, average, minimum, and maximum measurements for the sample stream.

  • Page 59: Cleaning The Flow Cell Manually

    If the sample flow rate is greater than 2.0 L/min, it is necessary to close the intake valve for efficient ultrasonic cleaning. For more information on flow cell cleaning options, contact a Turner Designs Hydrocarbon Instruments service representative. (Press “1”)
  • Page 60 OPERATIONS TD‑5100 ECA Monitor (Press “3”) At the Manual Cleaning screen, all processes are stopped and you can clean the flow cell with a brush, as described in Section 7.5.1 Cleaning the Flow Cell With Brush. You can also start an ultrasonic burst (2) or flush the system by opening the process intake valve (1).

  • Page 61: Reviewing The Diagnostic Screens

    TD‑5100 ECA Monitor OPERATIONS REVIEWING THE DIAGNOSTIC SCREENS Diagnostic screens are provided to interrogate the condition of the monitor, to test monitor outputs, and to establish system alarm causality. Firmware version, service dates, current sample readings, device events, enclosure temperature, and other key data, can be accessed by pressing the DIAG key. Cycle through the following screens by repeatedly pressing the DIAG key or by pressing the →...

  • Page 62: Displaying Current Alarms

    OPERATIONS TD‑5100 ECA Monitor OFF = Alarm has not been tripped. ON = Alarm has been tripped. DIS = Alarm is not enabled. = Alarm has been tripped but delay time has not expired. Section 6.6 Reviewing Relay Status. For more on relay configuration, see Chapter 4.5 Configuring Alarms and Relays.

  • Page 63: Displaying Event And Alarm History

    TD‑5100 ECA Monitor OPERATIONS DISPLAYING EVENT AND ALARM HISTORY Alarm history is included in the Events log. The Events log is accessed through the Diagnostics menu, as shown in Section 6.3 Reviewing the Diagnostic Screens. Other events in the log include powering on, calibrations, and cleanings.

  • Page 64: Monitoring The Datalog

    Disk). A root directory appears, as shown here: Double-click a .txt file to view, save, or print data as shown in the following examples. When troubleshooting or requesting assistance from Turner Designs Hydrocarbon Instruments, include copies of the DIAG.TXT files with the Section 9.3 Troubleshooting Worksheet...
  • Page 65 TD‑5100 ECA Monitor OPERATIONS DIAG.TXT This file stores system information, including monitor serial number, commissioning data, calibration standards, and the 100 events that appear in the Events screen. PN 105769 TD-5100 ECA Monitor 6‑11 Rev D User Manual...
  • Page 66 OPERATIONS TD‑5100 ECA Monitor EVENTS.TXT Six separate files (e.g., EVENTS1.TXT or EVENTS2.TXT) list up to 5,000 events. EVENTS0.TXT contains the most recent events and overwrites the oldest events. Events include alarms on/off, powering on/off, calibrations, and lamp changes. 6‑12 TD-5100 ECA Monitor PN 105769 User Manual Rev D...
  • Page 67 TD‑5100 ECA Monitor OPERATIONS USERDL(mm).TXT The User Datalog file contains a subset of the raw data, which is most useful for exporting as delimited text to Excel or a similar application. You can set the time interval for recording this data. See Section 6.7 Monitoring the Datalog.

  • Page 68: Restoring The Monitor From Setup Files

    OPERATIONS TD‑5100 ECA Monitor RESTORING THE MONITOR FROM SETUP FILES There are two setup files contained on the TD-USB, which can be used for updating and restoring settings in the instrument: • SETUP.BIN • CALIB.BIN “CALIB.BIN” file contains binary information of calibration data for the sample stream. “SETUP.BIN” contains all other setup information, including but not limited to: alarm set points and delays, 4‑20 mA analog scaling, and datalog parameters.

  • Page 69: Maintenance

    Once installed, the TD‑5100 ECA requires routine maintenance to ensure continued trouble free performance. The frequency of maintenance is determined by the characteristics of the water being monitored. If the TD‑5100 ECA is to be shut down for an extended period, Turner Designs Hydrocarbon Instruments recommends: Cleaning the flow system.

  • Page 70: Replace The Desiccant Canister

    MAINTENANCE TD-5100 ECA Monitor Description Purpose Maintenance Routine Inspect all tubing and piping To detect potential failures. Replace / tighten as necessary. connections. Check or replace the desiccant Maintenance Refer to Section 7.2.1 Replace the canister Desiccant Canister. 7.2.1 REPLACE THE DESICCANT CANISTER Figure 7.2.1.1 Open the flow cell enclosure door and locate the desiccant canister in its clip.

  • Page 71: Clean Flow Cell With Solution

    TD-5100 ECA Monitor MAINTENANCE 7.3.1 CLEAN FLOW CELL WITH SOLUTION Figure 7.3.1.1 Set the intake valve to C and the discharge valve to D. Using an 11/16 in. wrench, turn the flow cell clean-out plug counter-clockwise to remove it. Allow the process water to drain. Re‑install the clean‑out plug.

  • Page 72: Confirm Calibration

    MAINTENANCE TD-5100 ECA Monitor Figure 7.3.1.4 To flush the cleaning solution with process water, remove the Luer-Lok® syringe and return the valves to normal operation (A-F). Figure 7.3.1.5 To flush the cleaning solution into the maintenance drain bottle, set the valves to C-D, and inject a syringe with DI water through the Luer-Lok®...

  • Page 73: Two-Year Maintenance

    Figure 7.3.2.3 Remove the syringe and return the valves to normal operating positions (A-F). TWO-YEAR MAINTENANCE The following maintenance is recommended after two years. Contact Turner Designs Hydrocarbon Instruments for additional information on a two-year spares kit. Description Purpose Maintenance Routine...

  • Page 74: Replace Ultrasonic Probe

    For more on automatic flow cell cleaning, see Section 4.8 Set‑ ting Flow Cell Cleaning Options. Consult Turner Designs Hydrocarbon Instruments for probe tip replacement information. Probe tip Transducer 7.4.2 LUER-LOK® SYRINGE PORT REPLACEMENT WARNING: Failure to isolate the sample flow and relieve the sample pressure prior to changing the Luer-Lok®...
  • Page 75 TD-5100 ECA Monitor MAINTENANCE Figure 7.4.2.3 Wrap Teflon® tape on the replacement Luer-Lok® syringe port threads. Teflon® tape must be placed on the threads for a proper seal. Figure 7.4.2.4 Thread the replacement Luer-Lok® syringe port into the flow cell. Tighten with a 7/16 inch wrench. Figure 7.4.2.5 Carefully check whether the syringe port leaks under sample temperature and pressure.

  • Page 76: Procedures As Required Or As Directed By Turner Designs Hydrocarbon Instruments

    In these cases, you can use a solution of hydrochloric acid (HCl) in place of the supplied cleaning solution. Be sure to wear protective gloves and goggles. When finished, you must inject deionized (DI) water through the Luer-Lok® port to flush all parts of the system. Consult Turner Designs Hydrocarbon Instruments for suggested concentration of HCl.
  • Page 77 TD-5100 ECA Monitor MAINTENANCE Figure 7.5.1.2 Using an 11/16 in. wrench, turn the flow cell clean-out plug counter-clockwise to remove it. Allow the process water to drain. Figure 7.5.1.3 Set the intake valve to position B (closed). Figure 7.5.1.4 Fill the syringe with cleaning solution, PN 105052, or HCl solution and attach it to the Luer-Lok®...

  • Page 78: Ac Power Fuse Replacement

    MAINTENANCE TD-5100 ECA Monitor Figure 7.5.1.5 Insert clean‑out brush, PN 101074, into the cleaning port, brush well, and then replace the clean-out plug, turning clockwise with an 11/16 in. wrench. Figure 7.5.1.6 To flush the cleaning solution with process water, set the intake valve to A and the discharge valve to F.

  • Page 79: Analog Output Fuse Replacement

    TD-5100 ECA Monitor MAINTENANCE 7.5.3 ANALOG OUTPUT FUSE REPLACEMENT Figure 7.5.3.1 When external alarms stop functioning, check the condition of the appropriate fuses with an ohm meter. Isolate and lock-out monitor power. Open the monitor enclosure door and locate the analog output fuses on the analog output circuit board.

  • Page 80: Alarm Relay Replacement

    MAINTENANCE TD-5100 ECA Monitor 7.5.5 ALARM RELAY REPLACEMENT Note that the relay outputs are fused. If the relay output is not functional, check the fuse prior to replacing the relay. Figure 7.5.5.1 Isolate and lock-out monitor power. Open the monitor enclosure door. Relays 1‑3 are located next to terminals 1–16.

  • Page 81: General Arrangement Drawings

    GENERAL ARRANGEMENT DRAWINGS Typical general arrangement drawings showing front, bottom, left, right, and back views as well as electrical installation and a terminal connections diagram are provided below. The features and functions of each labeled part on these general arrangement drawings are described in the GLOSSARY. Note that the shown drawings are typical and not specific to any provided monitor.
  • Page 82 GENERAL ARRANGEMENT DRAWINGS TD-5100 ECA Monitor TD-5100 ECA Monitor PN 105769 User Manual Rev D...
  • Page 83 TD-5100 ECA Monitor GENERAL ARRANGEMENT DRAWINGS PN 105769 TD-5100 ECA Monitor Rev D User Manual...
  • Page 84 GENERAL ARRANGEMENT DRAWINGS TD-5100 ECA Monitor TD-5100 ECA Monitor PN 105769 User Manual Rev D...
  • Page 85 TD-5100 ECA Monitor GENERAL ARRANGEMENT DRAWINGS PN 105769 TD-5100 ECA Monitor Rev D User Manual...
  • Page 86 GENERAL ARRANGEMENT DRAWINGS TD-5100 ECA Monitor TD-5100 ECA Monitor PN 105769 User Manual Rev D...
  • Page 87 TD-5100 ECA Monitor GENERAL ARRANGEMENT DRAWINGS PN 105769 TD-5100 ECA Monitor Rev D User Manual...
  • Page 88 GENERAL ARRANGEMENT DRAWINGS TD-5100 ECA Monitor Terminal Connections Key 230 VAC System TD-5100 ECA Monitor PN 105769 User Manual Rev D...
  • Page 89 TD-5100 ECA Monitor GENERAL ARRANGEMENT DRAWINGS Terminal Connections Key 120 VAC System PN 105769 TD-5100 ECA Monitor Rev D User Manual...

  • Page 91: Forms

    FORMS This chapter provides checklists to record commissioning and troubleshooting data. The following forms are included in this chapter. • Installation Checklist • Commissioning Record Sheet • Troubleshooting Worksheet...

  • Page 92: Installation Checklist

    This checklist outlines work that is required prior to installation of the TD-5100 ECA. If any of these requirements cannot be met, in some cases alternative installation procedures will provide reliable results; contact Turner Designs Hydrocarbon Instruments for site preparation support. Please check or underline when work or activity is complete.

  • Page 93: Commissioning Record Sheet

    TD-5100 ECA Monitor FORMS COMMISSIONING RECORD SHEET Installation Site Information Company Commission Date Address Commissioning Technician Model # Serial # Phone: Email: Final Instrument Configuration Task Notes/Comments Electricity provided to instrument Temperature and water flow rate confirmed. Rate less than 2 L/min Relays connected 4-20 mA output connected Desiccant installed...

  • Page 94: Troubleshooting Worksheet

    FORMS TD-5100 ECA Monitor TROUBLESHOOTING WORKSHEET All diagnostic data is included in the DIAG.TXT file. It can be copied from TD-USB drive. NOTE: Use only the TD-USB drive in the TD-5100 ECA. Other USB drives will not function properly. Send a print or electronic copy of the DIAG.TXT file along with the general information in this form when requesting troubleshooting help or service from Turner Designs Hydrocarbon Instruments. Section 4.2.1 About TD-USB Synchronization Section 7.5.1 Cleaning the Flow Cell With Brush for more information on system memory and backup files. General Information Unit Serial Number: Description of Problem: Date / Time problem started: Describe any monitor physical damage:...

  • Page 95: Glossary

    GLOSSARY Alarm Relay Fuses: Alarm relay output fuses located on the monitor computer assembly. They protect the alarm relay outputs. Check Solution: A calibration standard solution is provided with the monitor. The monitor Home screen should read 100 μg/L when the check solution is injected. A turbidity standard solution is also provided. The monitor Home screen should read 100 NTU when the check solution is injected.
  • Page 96 TD-USB: The USB drive provided by Turner Designs Hydrocarbon Instruments. This drive must be used in the monitor’s USB port because other USB drives will not function properly. Turner Designs Hydrocarbon Instruments recommends leaving the TD-USB in the USB port at all times, except when transferring files.

  • Page 97: Legal & Warranty

    11.1 COPYRIGHTS All rights reserved. This document contains proprietary information of Turner Designs, Inc., Sunnyvale, California, USA and Turner Designs Hydrocarbon Instruments, Inc., Fresno, California, USA embodying confidential information, ideas, and expressions. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, or otherwise, without prior written permission from Turner Designs Hydrocarbon Instruments, Inc.
  • Page 98 If an instrument returned under warranty is not properly packaged or if the packaging is not reusable, we will advise cost for repackaging. OBTAINING SERVICE Contact Turner Designs Hydrocarbon Instruments’ Service Department by e‑mail at service@ oilinwatermonitors.com or by telephone at (559) 253‑1414 and describe the problems(s) you are...
  • Page 99 In the event the damage is not covered by warranty, an explanation will be sent to you with an estimate of the repair. Turner Designs Hydrocarbon Instruments will not begin the repair in this case until a purchase order is received. All costs for removal, re‑installation, and re‑calibration of the instrument are not covered under warranty and are the...
  • Page 100 • A RMA number must accompany the analyzer. This number is used to track the repair cycle. 11.7 OUT-OF-WARRANTY SERVICE Proceed exactly as for Warranty Service. Verbal or written support from Turner Designs Hydrocarbon Instruments’ representative is free. Repair Service will be billed for time, materials, and custom clearance (if any). Shipment to Turner Designs Hydrocarbon Instruments must be prepaid.

Table of Contents