YASKAWA HV600 Series Installation & Primary Operation
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YASKAWA HV600 Series Installation & Primary Operation

Ac drive for hvac fan and pump applications
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HV600 Drive
AC Drive for HVAC Fan and Pump Applications
Installation & Primary Operation
Catalog Code: HV60Uxxxxxxx
208 V class: 2.2 to 75 kW (3 to 100 HP)
480 V class: 2.2 to 186 kW (3 to 250 HP)
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  • Page 1 HV600 Drive AC Drive for HVAC Fan and Pump Applications Installation & Primary Operation Catalog Code: HV60Uxxxxxxx 208 V class: 2.2 to 75 kW (3 to 100 HP) 480 V class: 2.2 to 186 kW (3 to 250 HP)
  • Page 2 This Page Intentionally Blank YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 3: Table Of Contents

    Wire Selection............29 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 4 Drive Motor Overload and Overheat Protection ........77 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 5 Revision History ........... . 116 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 6: General Information

    Be sure to always use the latest version of this manual. Use this manual to correctly install, wire, set, and operate this product. Users can download additional manuals for this product from the Yaskawa documentation website printed on the back cover.

  • Page 7: General Safety Instructions

    Note: If you do not obey the safety messages in the manual, you are at risk for serious injury or death. Yaskawa is not responsible for injuries or damage to equipment if you ignore the safety messages.
  • Page 8 Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 9: Exclusion Of Liability

    • This product is not designed and manufactured for use in life-support machines or systems. • Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power, or undersea relaying.

  • Page 10: How To Read Catalog Codes

    A - Weight G - Serial number B - Drive software version H - Lot number C - The address of the head office of Yaskawa I - Output specifications Electric Corporation J - Input specifications D - Accreditation standards...

  • Page 11: Rated Output Current

    2.2 (3) 4008 3.7 (5) 4011 5.6 (7.5) 4014 7.5 (10) 4021 11.2 (15) 4027 15 (20) 4034 18.6 (25) 4040 22 (30) 4052 30 (40) 4065 37 (50) 4077 45 (60) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 12: Common Drive Specifications

    Presets, DriveWorksEZ (customized functions), KEB, Overexcitation Deceleration, Overvoltage Suppression Table 5.2 Protection Functions Item Specification Electronic thermal overload protection Motor Protection Momentary Drive stops when the output current is more than 175% of the drive rated output current. Overcurrent Protection YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 13 2011 to 2031, 4005 to 4034: 0.6 G (5.9 m/s , 19.36 ft/s 2046 to 2273, 4040 to 4302: 0.2 G (1.96 m/s , 6.43 ft/s Installation Install the drive vertically for sufficient airflow to cool the drive. Orientation YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 14: Area Of Use

    • IP20/UL Type 1 and IP55/UL Type 12: -10 °C to +40 °C (14 °F to 104 °F) • IP20/UL Open Type: -10 °C to +50 °C (14 °F to 122 °F) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 15: Mechanical Installation

    B - Horizontal installation Figure 6.1 Installation Position ■ Single Drive Installation Use the clearances specified in Figure 6.2 to install the drive. Make sure that there is sufficient space for wiring and airflow. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 16: Side-By-Side Installation

    NOTICE Damage to Equipment. Do not remove the top protective cover of model 4065. If you remove the cover, the drive temperature will increase and it can cause damage to the drive. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 17: Installing More Than One Drive Adjacent To Each Other Without Derating

    Figure 6.4 IP20/UL Type 1 Drives Installed Side-by-Side ■ Installing More than One Drive Adjacent to Each Other without Derating Use the clearances specified in Figure 6.5. Make sure that there is sufficient space. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 18: Remove The Top Protective Cover: 2011 To 2114, 4005 To 4052, And 4077 To 4124

    Put the end of a straight-edge screwdriver into the small hole on the front edge of the top protective cover, then carefully apply pressure to remove the cover from the drive. Figure 6.6 Remove the Top Protective Cover (2011 to 2114, 4005 to 4052, and 4077 to 4124) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 19: Remove The Top Protective Cover: 2143, 2169, And 4156

    Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 20 • Make sure that the tabs on the sides of the front cover correctly click into the hook. • Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 in∙lb to 11.77 in∙lb). YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 21: Removing/Reattaching The Cover Using Procedure B

    Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. Figure 6.12 Loosen the Terminal Cover Mounting Screws Pull the terminal cover away from the drive. Figure 6.13 Remove the Terminal Cover YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 22 Figure 6.16 Pull Forward to Remove the Front Cover Remove the front cover from the drive. Figure 6.17 Remove the Front Cover Reattach the Front Cover Wire the drive and other peripheral devices then reattach the front cover. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 23: Removing/Reattaching The Cover Using Procedure C

    Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 24 Figure 6.21 Open the IP55/UL Type 12 Keypad Cover Door Remove the keypad from the drive. A - Keypad Figure 6.22 Remove the Keypad Loosen the front cover screw. Figure 6.23 Loosen the Front Cover Screw YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 25 Open the IP55/UL Type 12 keypad cover door and reattach the keypad to its initial position, then close the door until the two tabs click into position. Figure 6.26 Reattach the Keypad and Close the Keypad Cover Door YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 26: Electrical Installation

    Motor winding and insulation failure can occur. Note: Do not connect the AC control circuit ground to the drive enclosure. Incorrect ground wiring can cause the control circuit to operate incorrectly. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 27 Fire Hazard. Only connect factory-recommended devices or circuits to drive terminals - and +1. Do not connect AC power to these terminals. Incorrect wiring can cause damage to the drive and serious injury or death from fire. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 28: Main Circuit Terminal Functions

    Electrical Shock Hazard. Do not connect terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, -, or +1 to the ground terminal. If you connect these terminals to earth ground, it can cause damage to the drive or serious injury or death. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 29: Main Circuit Terminal Block Wiring

    If you do not obey the standards and regulations, it can cause serious injury or death. The leakage current of the drive will be more than 3.5 mA. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 30 1.5 - 1.7 U/T1, V/T2, W/T3 14 - 8 (13.5 - 15) 2024 1.5 - 1.7 -, +1 14 - 8 (13.5 - 15) 2.0 - 2.5 14 - 8 (17.7 - 22.1) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 31 5.4 - 6.0 U/T1, V/T2, W/T3 8 - 2/0 (47.8 - 53.1) 2114 5.4 - 6.0 -, +1 8 - 2/0 (47.8 - 53.1) 9.0 - 11 8 - 2/0 (79.7 - 97.4) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 32 18 - 23 (159 - 204) For IP20 protection, use wires that are in the range of applicable gauges. Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 33 1.5 - 1.7 U/T1, V/T2, W/T3 14 - 8 (13.5 - 15) 4027 1.5 - 1.7 -, +1 14 - 8 (13.5 - 15) 2.0 - 2.5 14 - 8 (17.7 - 22.1) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 34 5.4 - 6.0 U/T1, V/T2, W/T3 8 - 2/0 (47.8 - 53.1) 4096 5.4 - 6.0 -, +1 8 - 2/0 (47.8 - 53.1) 9.0 - 11 8 - 2/0 (79.7 - 97.4) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 35: Main Circuit Terminal Block Wiring Procedure

    Electrical Shock Hazard. Make sure that there is an electrical bond between the metallic conduit and the metallic conduit mounting bracket after installation is complete. If there is not an electrical bond, it can cause injury or death from electrical shock. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 36 High speeds can cause damage to the terminal screws. NOTICE Do not tighten the terminal screws at an angle of 5 degrees or more. Incorrect positioning can cause damage to the terminal screws. Figure 7.3 Permitted Angle YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 37 • Users can purchase wiring tools from Yaskawa. Contact Yaskawa or your nearest sales representative for more information. • Wire gauges on existing drive models to be replaced may not match wire gauge ranges on new drives. Contact Yaskawa or your nearest sales representative for more information about the connection procedures.

  • Page 38: Wiring The Main Circuit Terminal Block Using Procedure A

    • Install the included rubber grommets or use conduits to keep the IP20 protection level and to prevent damage to the wires. To comply with UL standards, you must use conduits for wiring. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 39: Wiring The Main Circuit Terminal Block Using Procedure B

    Injury to Personnel. Carefully move the screwdriver to remove the knock-out holes. If you use too much pressure on the circular metal plates, they can eject and cause injury. Use a file to make the rough surface of the knock-out hole edge smooth. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 40 • Install the included rubber grommets or use conduits to keep the IP20 protection level and to prevent damage to the wires. To comply with UL standards, you must use conduits for wiring. Align the closed-loop crimp terminals with the bolt holes on main circuit terminal block. Figure 7.12 Install the Electrical Wires YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 41: Wiring The Main Circuit Terminal Block Using Procedure C

    WARNING Injury to Personnel. Carefully move the screwdriver to remove the knock-out holes. If you use too much pressure on the circular metal plates, they can eject and cause injury. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 42 Install the included rubber grommets or use conduits to keep the IP20 protection level and to prevent damage to the wires. To comply with UL standards, you must use conduits for wiring. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 43: Wiring The Main Circuit Terminal Block Using Procedure D

    Remove the screws on the terminal block cover and pull the terminal block cover away from the drive. Pull the wiring cover away from the drive. Do not discard the wiring cover. A - Terminal block cover B - Wiring cover Figure 7.19 Remove the Wiring Cover YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 44 Check the signal from the wired terminal and use a diagonal-cutting pliers to remove areas of the wiring cover cutaway section. Cut the correct areas shown in Figure 7.23 for your wire gauges. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 45: Wiring The Main Circuit Terminal Block Using Procedure E

    • Remove sharp edges from the wiring cover cutaway section to prevent damage to the wires. • If you use the wiring cover correctly, but you use wires that are not specified by Yaskawa, the drive will not necessarily keep its IP20 protective level.

  • Page 46: Wiring The Main Circuit Terminal Block Using Procedure F

    When you use terminals - and +1 and these terminals have covers, remove them to install the wire. A - Bolt Figure 7.26 Remove the Terminal Block Bolts Put the ends of wires with closed-loop crimp terminals through the conduits. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 47 • The knock-out holes for main circuit wiring do not have rubber grommets. Install the correct conduit to keep the IP55/UL Type 12 protection level. A - Rubber grommets YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 48: Keypad: Names And Functions

    The OFF key has highest priority. Push to stop the motor even when a Run command is active at an external Run command source. Set o2-02 = 0 [STOP Key Function Selection = Disabled] to disable priority. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 49: Auto Led And Hand Led Indications

    AUTO Mode • When the Frequency Reference is 0 or during deceleration • During PI Sleep Double blink AUTO Mode When an MFDI sends a Fast Stop signal to stop the drive YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 50 8 Keypad: Names and Functions Figure 8.2 AUTO LED and HAND LED Timing Status Figure 8.3 LEDs and Drive Operation in AUTO and HAND Modes YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 51: Keypad Mode And Menu Displays

    8 Keypad: Names and Functions ◆ Keypad Mode and Menu Displays Figure 8.4 Keypad Functions and Display Levels YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 52: Led Status Ring

    Sets data logs and backlight. Diagnostic Tools LED Status Ring The LED Status Ring on the drive cover shows the drive operating status. A - ALM/ERR C - RUN B - Ready YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 53 Run command is disabled then enabled during the Run wait time. The motor is stopped. for the difference between “flashing” and “flashing quickly”. Refer to Figure 9.1 Figure 9.1 LED Flashing Statuses Figure 9.2 Relation between RUN LED and Drive Operation YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 54: Drive Start-Up Procedure

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown above the , push (Back). Push (Menu). Push to select [Parameters], then push YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 55: Disable The Initial Setup Screen

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If the screen does not show [Home] for , push (Back), and then push to show [Home]. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 56: Control Circuit Terminal Block Functions

    Damage to Equipment. Do not energize and de-energize the drive more frequently than one time each 30 minutes. If you frequently energize and de-energize the drive, it can cause drive failure. ■ Input Terminals Refer to Table 10.1 for a list of input terminals and functions. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 57: Output Terminals

    Signal Ground for Multi-Function Analog Input Frequency reference common • 0 V Connecting shielded cable Frame Earth ■ Output Terminals Refer to Table 10.2 Table 10.3 for a list of output terminals and functions. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 58: External Power Supply Input Terminals

    Do not set functions that frequently switch ON/OFF to MFDO (M1 to M6) because this will MFDO decrease the performance life of the relay contacts. Yaskawa estimates switching life at (Speed Agree 1) 200,000 times (assumes 1 A, resistive load).

  • Page 59: Control Circuit Terminal Configuration

    The control circuit terminals are in the positions shown in Figure 10.1. Figure 10.1 Control Circuit Terminal Arrangement The tightening torque for the terminal screws is shown on the reverse side or the lower front side of the front cover. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 60: Control Circuit Wire Gauges And Tightening Torques

    Stranded wire: 0.12 - 0.75 1.0 - 1.2 0.75 (26 - 18) 0.75 0.25 - 1.5 (8.85 - 10.62) (18) Solid wire: (18) (24 - 16) 0.2 - 1.5 (26 - 16) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 61: Wiring The Control Circuit Terminal

    • Do not use control circuit wiring that is longer than 50 m (164 ft) to supply the frequency reference with an analog signal from a remote source. Wiring that is too long can cause unsatisfactory system performance. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 62 Figure 10.6 Prepare the Ends of Shielded Wire Put the cables through the clearance of the drive and knock-out holes. Figure 10.7 Control Circuit Wiring Install the front cover and the keypad to their initial positions. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 63: Switches And Jumpers On The Terminal Board

    This section gives information about the settings for the listed control circuit I/O signals. • MFDI (terminals S1 to S7) • MFDO (terminals M1 to M6) • MFAI (terminals A1, A2) • MFAO (terminals FM, AM) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 64: Set Sinking Mode/Sourcing Mode

    Set Input Signals for MFAI Terminals A1 and A2 Use terminals A1 and A2 to input a voltage or a current signal. Set the signal type as shown in Table 10.9. Figure 10.9 Location of Jumper Switch S1 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 65: Set Output Signals For Mfao Terminals Fm, Am

    When the drive is the last slave in these communications, set DIP switch S2 to the ON position: • APOGEE FLN • BACnet • MEMOBUS/Modbus • Metasys N2 This drive has a built-in termination resistor for the RS-485 interface. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 66: Drive Control And Programming

    2. Use the information in Table 11.1 Table 11.2 to set T1-01 [Auto-Tuning Mode Selection] and T4-01 [EZ Tuning Mode Selection]. 3. Push to start Auto-Tuning. Refer to the Technical Reference for more information about Auto-Tuning. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 67: Drive Parameters

    OLV/PM OLV/PM EZOLV b1-01 Frequency Reference Selection 1 (0180) Sets the input method for the frequency reference. 0 : Keypad 1 : Analog Input 2 : Serial Communications 3 : Option PCB YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 68 Frequency Reference Lower Limit (028A) Sets minimum limit for all frequency references. The maximum output frequency is 100%. OLV/PM OLV/PM EZOLV E1-01 Input AC Supply Voltage (0300) Sets the drive input voltage. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 69 1 : Terminal A1 only 2 : Terminal A2 only 3 : Terminals A1 and A2 OLV/PM OLV/PM EZOLV H4-01 Terminal FM Analog Output Select (041D) Sets the monitor number to send from MFAO terminal FM. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 70: Ul Standards

    UL approval. This product has been tested in accordance with UL standard UL508C, and has been verified to be in compliance with UL standards. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 71: Area Of Use

    To comply with UL standards on drive models 2075 to 2273 and 4077 to 4302, use UL Listed closed-loop crimp terminals. Use the tools recommend by the terminal manufacturer to crimp the closed-loop crimp terminal. Yaskawa recommends closed-loop crimp terminals from PANDUIT Corp.
  • Page 72 2088 U/T1, V/T2, W/T3 LCA2-56-Q P2-56R-X S2-56R-X -, +1 LCA1-56-E S2-56R-X LCA6-56-L P6-56R-E S6-56R-E R/L1, S/L2, T/L3 LCA1/0-56-X S1/0-56R-X U/T1, V/T2, W/T3 LCA1/0-56-X S1/0-56R-X 2114 -, +1 LCA2/0-56-X S2/0-56R-X LCA6-56-L P6-56R-E S6-56R-E YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 73 -, +1 F80-10 LCA10-14-L P10-14R-L R/L1, S/L2, T/L3 F80-10 U/T1, V/T2, W/T3 F80-10 4011 -, +1 F80-10 LCA10-14-L P10-14R-L R/L1, S/L2, T/L3 F80-10 U/T1, V/T2, W/T3 F81-10 4014 -, +1 F81-10 LCA10-14-L P10-14R-L YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 74 S2-56R-X U/T1, V/T2, W/T3 LCA1-56-E S2-56R-X 4096 -, +1 LCA1-56-E S2-56R-X LCA6-56-L P6-56R-E S6-56R-E R/L1, S/L2, T/L3 LCA1/0-56-X S1/0-56R-X U/T1, V/T2, W/T3 LCA2/0-56-X S2/0-56R-X 4124 -, +1 LCA2/0-56-X S2/0-56R-X LCA4-56-L P4-56R-E S4-56R-E YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 75: Factory-Recommended Branch Circuit Protection For Ul Listing

    Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 76: Class Branch Circuit Protection

    You must provide low voltage wiring as specified by the National Electric Code (NEC), the Canadian Electric Code, Part I (CEC), and local codes. Yaskawa recommends the NEC class 1 circuit conductor. Use the UL Listed class 2 power supply for external power supply.

  • Page 77: Drive Motor Overload And Overheat Protection

    • 0.1 A: 2059 to 2273, 4021 to 4302 The drive automatically sets E5-03 to the value input for “PM Motor Rated Current” after you do these types of Auto- Tuning: • PM Motor Parameter Settings • PM Stationary Auto-Tuning YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 78: E9-06: Motor Rated Current (Fla)

    Figure 12.2 for an example of the circuit configuration to connect more than one motor to one drive. Figure 12.2 Protection Circuit Configuration to Connect More than One Motor to One Drive YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 79: L1-02: Motor Overload Protection Time

    Figure 12.3 shows an example of the electronic thermal protector operation time. Motor overload protection operates in the range between a cold start and a hot start. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 80: L1-03: Motor Thermistor Oh Alarm Select

    The drive ramps the motor to stop in the deceleration time. Fault relay output terminal MA-MC turns ON and MB- MC turns OFF. 1 : Coast to Stop The output turns OFF and the motor coasts to stop. Fault relay output terminal MA-MC turns ON, and MB-MC turns OFF. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 81: European Standards

    Go to www.yaskawa.com Declaration of Conformity. Yaskawa declares that this product complies with the following directives and standards at our sole responsibility. ◆ CE Low Voltage Directive Compliance It has been confirmed that this product complies with the CE Low Voltage Directive by conducting a test according to IEC/EN 61800-5-1:2007.
  • Page 82 For circuit protection, the main circuit is separated from the surface case that can touch the main circuit. To comply with LVD standard requirement, set L8-05 = 1 [Input Phase Loss Protection Sel = Enabled] to protect the drive from the high current caused by Input Phase Loss condition. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 83: Main Circuit Wire Gauges And Tightening Torques

    Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 84 4008 NV32-SV 4011 NV32-SV 4014 NV32-SV 4021 NV63-SV 4027 NV63-SV 4034 NV63-SV 4040 NV125-SV 4052 NV125-SV 4065 NV125-SV 4077 NV250-SV 4096 NV250-SV 4124 NV250-SV 4156 NV400-SEW 4180 NV400-SEW 4240 NV630-SW 4302 NV630-SW YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 85: Emc Directive

    Make sure that the protective ground wire complies with technical specifications and local safety standards. A - Braided shield cable C - Cable clamp (conductive) B - Metal plate Figure 13.4 Ground the shield YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 86 Electrical Shock Hazard. Ground the neutral point on the power supply of the drives to comply with the EMC Directive before you turn on the EMC filter. If you turn ON the EMC filter, but you do not ground the neutral point, it can cause serious injury or death. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 87 EMC Filter screw or screws in the OFF position to disable the built-in EMC filter. Failure to obey the instructions can damage the drive. Table 13.6 shows asymmetric grounding networks. Table 13.6 Asymmetric Grounding Type of Grounding Diagram Grounded at the corner of the delta connection Grounded at the middle of the side YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 88 2075 - 2114, 4077 - 4124 Figure 13.10 2143, 2169, 4156 Figure 13.11 2211, 2273 4180, 4240 Figure 13.12 4302 Figure 13.13 A - SW (ON) B - Screw (OFF) Figure 13.7 EMC Filter Switch Location 1 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 89 Figure 13.8 EMC Filter Switch Location 2 A - SW (ON) B - Screw (OFF) Figure 13.9 EMC Filter Switch Location 3 A - SW (ON) B - Screw (OFF) Figure 13.10 EMC Filter Switch Location 4 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 90 NOTICE Only use the screws specified in this manual. If you use screws that are not approved, it can cause damage to the drive. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 91 2011 - 2059, 4005 - 4065 M4 × 20 2075 - 2114, 4077 - 4124 M4 × 30 1.0 - 1.3 2143 - 2273, 4156 - 4302 M5 × 25 2.0 - 2.5 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 92: China Rohs Compliance

    This product complies with EU RoHS directives. In this table, "×" indicates that hazardous substances that are exempt from EU RoHS directives are contained. 对应中国RoHS指令 图 15.1 中国RoHS标志 中国RoHS标志依据2016年1月26日公布的《电器电子产品有害物质限制使用管理办法》，以及《电子电气产品有害物 质限制使用标识要求》（SJ/T 11364-2014）作成。电子电气产品中特定6种有害物质的含量超过规定值时，应标识此标 志。中间的数字为在中国生产销售以及进口的电子电气产品的环保使用期限（年限）。电子电气产品的环保使用期限从 生产日期算起。在期限内，正常使用产品的过程中，不会有特定的6种有害物质外泄进而对环境、人和财产造成深刻影 响。 本产品的环保使用期限为15年。但需要注意的是环保使用期限并非产品的质量保证期限。 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 93: 本产品中含有有害物质的信息

    Figure 16.1 TUV Mark The TUV mark identifies that the product complies with the safety standards. This section gives precautions to support the Safe Disable input. Contact Yaskawa for more information. The safety function complies with the standards shown in Table 16.1.

  • Page 94: Notes

    Sudden Movement Hazard. Only let approved personnel who know about the drive, instruction manual, and safety standards wire, examine, and maintain the Safe Disable input. If personnel are not approved, it can cause serious injury or death. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 95: Using The Safe Disable Function

    ■ Enabling and Disabling the Drive Output (“Safe Torque Off”) Refer to Figure 16.3 for an example of drive operation when the drive changes from “Safe Torque Off” status to usual operation. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 96: Safe Disable Monitor Output Function And Keypad Display

    MFDO terminals. If there is damage to the Safe Disable circuit, a controller (PLC or safety relay) must read this signal as an input signal to hold the “Safe Torque Off” status. This YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 97: Validating The Safe Disable Function

    • Customers are responsible for microSD card data protection. PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card.

  • Page 98: Maintenance

    – The drive shuts off output and the fault relay output activates. The motor coasts to stop. • For drive alarms: – The keypad shows the alarm code. – When o2-24 = 0 or 1, and ALM/ERR on the LED Status Ring flash. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 99: Fault

    Control Circuit Error CPF03, CPF07 • If the fault stays, replace the control board or the drive. For to CPF08, information about replacing the control board, contact Yaskawa CPF11 to or your nearest sales representative. CPF14, CPF16 to CPF24, and...
  • Page 100 • Decrease the stray capacitance. There was a problem with the drive hardware. Replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. • Decrease the feedback level less than Y1-11.
  • Page 101 U/T1, V/T2, and W/T3. drive. • If there is a short circuit, contact Yaskawa or your nearest sales representative. • Calculate the torque necessary during acceleration related to the The acceleration time is too short.
  • Page 102 E3-04 to E3-10. Decrease the values set in E1-08 [Mid Point A Voltage] and E1-10 [Minimum Output Voltage]. Note: If E1-08 and E1-10 are set too low, the overload tolerance will decrease at low speeds. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 103 • Decrease the load when running at low speed. Overload occurred while running at low speed. • Replace the drive with a larger capacity model. • Decrease the value set in C6-02 [Carrier Frequency Selection]. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 104 • Adjust L3-25 [Load Inertia Ratio] to align with the qualities of the machine. The Short Circuit Braking function was used in OLV/ Connect a braking resistor to the drive. PM control method. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 105 Safety Circuit Fault The safety circuit is broken. Replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. • Decrease b3-10 [Speed Estimation Detection Gain]. Speed Search Retries Exceeded The speed search-related parameters are set incorrectly.

  • Page 106: Minor Faults/Alarms

    If U4-06 is more than 90%, replace the board or the drive. For information about replacing the board, contact Yaskawa or your nearest sales representative. The digital input from the terminal set for Thermostat Examine the wiring or wait for the motor to cool.
  • Page 107 Although F6-15 = 1 [Comm. Option Parameters Re-energize the drive to update the communication option CyPo Cycle Power to Accept Changes Reload = Reload Now], the drive does not update the parameters. communication option parameters. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 108 Y4-12 [Thrust Frequency] in these conditions: • The drive is not in PI Mode • The drive is running • Thrust is enabled (Y4-11 [Thrust Acceleration Time] > 0.00 and Y4-12 > Y1-06 [Minimum Speed]) YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 109 LT-2 Capacitor Maintenance Time are at 90% of their performance life estimate. replacing the control board, contact Yaskawa or your nearest sales representative. The soft charge bypass relay is at 90% of its Replace the control board or the drive. For information about...
  • Page 110 • Examine the input power for problems. • Make the drive input power stable. • If the input power supply is good, examine the magnetic contactor on the main circuit side for problems. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 111: Parameter Setting Errors

    • When the Safe Disable function is not in use, use a jumper to connect terminals H1-HC and H2-HC. There is internal damage to the two Safe Disable Replace the board or the drive. Contact Yaskawa or your nearest channels. sales representative to replace the board.
  • Page 112 These parameter settings are not compatible: Examine the settings for Y9-50 and Y9-51. • Y9-50 ≠ 0 [PI Auxiliary Control Source ≠ Analog Only] • Y9-51 = 1 [PI Aux Control Turn-Off Method = Enabled] YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 113: Auto-Tuning Errors

    • Make sure that the input motor nameplate data is correct. Er-08 Rated Slip Error The motor nameplate data entered during Auto- Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate data. YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...

  • Page 114: Backup Function Operating Mode Display And Errors

    Note: If the drive detects Er-25 after you do Stationary Auto-Tuning, it is possible that the motor cannot use high frequency injection. For more information, contact Yaskawa or your nearest sales representative. ◆ Backup Function Operating Mode Display and Errors ■...
  • Page 115 The parameters are not stored in the keypad. Connect a keypad that has the correct parameters. Restore the parameters. The password set in the backup operation with qx-xx Set the DWEZ PC software password supplied by Yaskawa for the PWEr DWEZ Password Mismatch [DriveWorksEZ Parameters] and rx-xx DWEZ program user ID downloaded to the drive.

  • Page 116: Revision History

    Revision: Reviewed and corrected entire documentation. December 2019 Revision: Reviewed and corrected entire documentation. November 2019 Revision: Reviewed and corrected entire documentation. August 2019 Revision: Reviewed and corrected entire documentation. March 2019 First Edition YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 117 YASKAWA TOEPC71061732E HV600 Drive Installation & Primary Operation...
  • Page 118 Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. Original instructions. © 2020 YASKAWA Electric Corporation TOEPC71061732 Revision: E <4>-0 March 2020...

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