FPG Inline 5000C Product Manual
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FPG Inline 5000C Product Manual

Refrigerated open-front cabinets
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Refrigerated
Open-front Cabinets
Curved and Square Formats

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Summary of Contents for FPG Inline 5000C

  • Page 1 Refrigerated Open-front Cabinets Curved and Square Formats...
  • Page 2 Copyright © September 2019 Future Products Group Limited. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd.

  • Page 3: Warnings

    Warnings Operational This appliance is not intended for use by young children or infirm persons, Safety unless they have been adequately supervised by a responsible person, to ensure that they can use the appliance safely. Young children should be supervised, to ensure that they do not play with the appliance.

  • Page 4: Table Of Contents

    Mains Supply Cord ............................. 3 Specialist Disposal ............................. 3 Hazardous Substances ..........................3 INTRODUCTION ......................... 7 Welcome ................................7 Future Products Group (FPG) ........................7 Guidance and Help ............................. 7 Warranty ................................7 Warranty Period ............................7 Liability Exceptions ............................. 8 Specific Exclusions .............................
  • Page 5 CLEANING ........................15 Cautions ................................. 15 Power ............................... 15 Water ................................ 15 Exterior ................................15 Metal Surfaces ............................15 Glass ................................ 15 Sliding Doors ............................15 Louvers ..............................15 Interior................................16 Internal Glass ............................16 Trays, Shelves & Air Grills ........................16 Access to the Cabinet Base Cavity ......................
  • Page 6 Refrigeration ..............................22 Caution ..............................22 Ventilation Panels ............................. 22 Control Gear ............................. 22 Condenser Radiator ..........................22 Cabinet Air Circulation Fans ........................22 Condensate Disposal ..........................23 Remote Condensers..........................23 ACR Fault Finding Guide ......................... 23 Temperature Regulator XR40CX ......................24 XR40CX Connections ..........................

  • Page 7: Introduction

    These instructions cannot, however, cover all eventualities. If you are unsure of any aspect of the installation, operation or performance of your cabinet, contact your dealer or FPG. Contact details will be found on the back cover of this manual. In many cases a phone call could answer your question.

  • Page 8: Liability Exceptions

    • Fair wear and tear. Assessment The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials. Time Limit FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit.

  • Page 9: Operation

    OPERATION Cabinet Layout REFRIGERATED CABINETS OPERATION Self Service This open front cabinet is designed for the display of chilled food items or Cabinet drinks. Cabinets are available either with curved fronts, or in square format. Sliding glass doors are fitted to the rear of the cabinet. The cabinet is fitted with three shelves, and items may also be placed on the base tray.

  • Page 10: Temperature Controller

    Controls cont. REFRIGERATED CABINETS - OPERATION Temperature The controller regulates the cabinet Controller temperature and controls the automatic defrost cycles. The display indicates the internal temperature of the cabinet. On integral condenser cabinets, the refrigeration gas pressure is also monitored, to protect the compressor from damage resulting from a blocked radiator or loss of gas.

  • Page 11: Shelf Adjustment

    Preparation cont. REFRIGERATED CABINETS - OPERATION Shelf To move the shelf support brackets, remove the rear sliding doors and then Adjustment remove all the shelves. Using two people, one on each bracket, slide the bracket upwards and disengage it from the support pillar. Insert the bracket in the new position and push it down firmly.

  • Page 12: Loading Restrictions

    Preparation cont. REFRIGERATED CABINETS OPERATION Loading It is important to leave adequate free Restrictions space for the refrigerated air to circulate within the cabinet. Product should be kept clear of the lightened areas, shown in the picture. A minimum clearance of 40 mm should be maintained below the shelves and the top air vane.

  • Page 13: Operating Routines

    Operating Routines REFRIGERATED CABINETS OPERATION After Hours Ideally, cabinets should not be turned off after hours or at night. Products can either be left in the cabinet or placed in night storage. Shut the cabinet doors and turn off the lights. The cabinet will then operate on minimum load, and stay cold, ready for instant operation when next required.

  • Page 14: Trouble Shooting

    TROUBLE SHOOTING FAULT POSSIBLE CAUSE REMEDY The mains isolating switch on the wall, circuit breaker or Turn isolating switch circuit fuses are off at the power breaker or fuses on board Cabinet does not operate/start The power switch on the Turn the power switch ON cabinet is OFF The power switch on the unit is...

  • Page 15: Cleaning

    CLEANING Cautions REFRIGERATED CABINETS CLEANING Power ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. Water THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET. Exterior REFRIGERATED CABINETS CLEANING Metal Surfaces Stainless steel or aluminium surfaces should be cleaned with hot soapy water.

  • Page 16: Interior

    Interior REFRIGERATED CABINETS CLEANING Internal Glass The internal glass surfaces can normally be cleaned after the shelf trays have been removed. The shelf lights are connected with plugs and sockets, enabling the complete shelf assemblies to be removed. Only remove the lights, shelf brackets and rails when carrying out longer term maintenance.

  • Page 17: Cleaning The Base Cavity

    Interior cont. REFRIGERATED CABINETS CLEANING Cleaning the Sweep out, or use a vacuum cleaner, to remove any debris from the cabinet Base Cavity base cavity. A Wet-and-Dry vacuum cleaner should be used, since there is likely to be some water in the bottom. Finally, wipe out the bottom with a damp sanitized cloth. Condensate Make sure that the condensate drain is free of debris.

  • Page 18: Mandatory Cleaning Routines

    Mandatory Cleaning Routines REFRIGERATED CABINETS CLEANING Warning It is mandatory to have the radiator fins cleaned periodically, by a refrigeration engineer. (see Servicing section). To maintain optimum performance, cleaning must be regular and thorough. It is recommended that a schedule of cleaning operations be established. Failure to carry out routine cleaning/servicing schedules will void the warranty on the refrigeration equipment.

  • Page 19: Installation

    INSTALLATION Regulations REFRIGERATED CABINETS INSTALLATION Compliance It is very important that your inline food cabinet is installed correctly and that the with Local operation is correct before use. Installation must comply with local electrical, Requirements health & safety and hygiene requirements. Setting Up REFRIGERATED CABINETS INSTALLATION...

  • Page 20: Grounding

    Setting Up cont. REFRIGERATED CABINETS INSTALLATION Grounding THIS APPLIANCE MUST BE GROUNDED TO EARTH The earth lead, in the mains cable, must always be connected to ground. Terminals are also provided, to allow the cabinet to be bonded to a surge grounding conductor or to adjacent equipment.

  • Page 21: Servicing

    SERVICING Lighting REFRIGERATED CABINETS SERVICING Caution Do not service lights without isolating the cabinet from the mains supply. Test Lighting Before replacing an LED strip, check that the power supply is working. Components If there is no dc voltage at the output, the power supply should be replaced. If there is a dc output, the LED strip must be replaced.

  • Page 22: Refrigeration

    Refrigeration REFRIGERATED CABINETS SERVICING Caution DO NOT attempt to service the refrigeration equipment without isolating the cabinet at the supply switch or by unplugging it from the supply. Ventilation All ventilation panels should be kept free of dust by regular vacuuming, so that Panels air flow is not restricted.

  • Page 23: Condensate Disposal

    Refrigeration cont. REFRIGERATED CABINETS - SERVICING Condensate The automatic condensate removal, ACR Disposal system consists of a water tray, a water level detector and a boil-off element with an over temperature cut-out. If an element fails, it may be replaced by springing it from the mounting bracket.

  • Page 24: Temperature Regulator Xr40Cx

    Refrigeration cont. REFRIGERATED CABINETS - SERVICING Temperature Model XR40CX is a microprocessor based Regulator controller. XR40CX It is provided with three NTC probe inputs, the first one for temperature control, the second one is located on the evaporator coil, to control the defrost termination temperature and the third one senses the temperature of the compressor discharge pipe.
  • Page 25 Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX Key FUNCTION Functions To display target set point; in programming mode it selects a parameter or confirm an operation (DEF) To start a manual defrost (UP): To see the max. stored temperature; in programming mode it browses the parameter codes or increases the displayed value (DOWN): To see the min stored temperature;...
  • Page 26 Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX Press and release the key. Min & Max Lo will be displayed followed by the minimum temperature recorded. Recorded Press the key again or wait 5s to restore the normal display. Temperature Press and release the key.
  • Page 27 Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX The The hidden menu includes all the parameters of the instrument. Hidden Menu TO ENTER THE HIDDEN MENU • Enter the Programming mode by pressing the keys for 3s, (the °C or °F LED starts blinking). •...
  • Page 28 Refrigeration cont. REFRIGERATED CABINETS - SERVICING FPG Settings Note that the following settings are Dixell factory defaults. Refer to the Specification section for the correct FPG settings for your cabinet. Dixell Default Label Name Range Default Setting Settings Set point LS÷...
  • Page 29 Refrigeration cont. REFRIGERATED CABINETS - SERVICING Label Name Range Default Setting Dixell Default Settings cont. Differential for temperat. alarm recovery (0,1 °C÷25,5°C) (1 °F÷45°F) Temperature alarm delay 0 ÷ 255 min Delay of temperature alarm at start up 0 ÷ 23h e 50’ Probe for temperat.

  • Page 30: Xr40Cx Connections

    Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX Message Cause Outputs Alarm Signals Room probe failure Compressor output acc. to par. Con and COF Evaporator probe failure Defrost end is timed Third probe failure Outputs unchanged Fourth probe failure Outputs unchanged Maximum temperature alarm Outputs unchanged.

  • Page 31: Specifications

    SPECIFICATIONS Mechanical REFRIGERATED CABINETS SPECIFICATIONS CABINET MODEL IN-5C08-OF IN-5C08-OF-SQ IN-5C12-OF IN-5C12-OF-SQ Height 1442 mm 1443 mm 1442 mm 1443 mm Height adjustment +30 -0 mm +30 -0 mm +30 -0 mm +30 -0 mm Width 807 mm 807 mm 1207 mm 1207 mm Depth 782 mm...

  • Page 32: Controller Setting

    Controller Setting REFRIGERATED CABINETS SPECIFICATIONS Dixell XR40CX Settings IN-5C08 IN-5C08 IN-5C12 IN-5C12 Parameter Units / Range Integral Remote Integral Remote Set Point degC Differential degC Third Probe Presence n, Y Fourth Probe Presence n, Y Fourth Probe Calibration degC Anti Short Cycle Delay Comp On Time - Faulty Probe Comp Off Time - Faulty...

  • Page 33: Compliance

    Test Conditions +2° to +4° C 25°C Ambient with 60% RH Improvements REFRIGERATED CABINETS SPECIFICATIONS Ongoing FPG reserves the right to change specifications and construction, as part of Development ongoing product improvement. IN-5C08/12-OF - 33 - © Future Products Group...

  • Page 34: Electrical Circuit Diagrams

    ELECTRICAL CIRCUIT DIAGRAMS Model: IN-5C08-OF (Curved) Inline 5000 Series, 800mm Open Front Refrigerated Cabinet Model: IN-5C08-OF-SQ (Square) Inline 5000 Series, 800mm Open Front Square Refrigerated Cabinet Part No. 26126 Rev. P September 2019 - 34 - 5000 Series Open Front Cabinets...

  • Page 35: Model: In-5C12-Of (Curved)

    Inline 5000 Series, 1200mm Open Front Refrigerated Cabinet Model: IN-5C12-OF (Curved) Model: IN-5C12-OF-SQ (Square) Inline 5000 Series, 1200mm Open Front Square Refrigerated Cabinet IN-5C08/12-OF - 35 - © Future Products Group...

  • Page 36: Spare Parts

    When ordering spare parts, it is important to quote the Serial Number printed on Number the label fixed to the control panel. This will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible.
  • Page 37 SPARE PARTS Continued Handed parts in the following table are as viewed from the rear of the cabinet. Part Description FPG Part No. Compressor starting relay 18956 Compressor starting capacitor 40µF 18957 Compressor running capacitor 25µF (800 cabinet) 18958 Compressor running capacitor 30µF (1200 cabinet)

  • Page 38: Mechanical Drawings

    MECHANICAL DRAWINGS Cabinet Dimensions REFRIGERATED CABINETS MECHANICAL DRAWINGS IN-5C08-OF Part No. 26126 Rev. P September 2019 - 38 - 5000 Series Open Front Cabinets...

  • Page 39: In-5C08/5C12-Of-Sq

    IN-5C08/5C12-OF-SQ IN-5C08/12-OF - 39 - © Future Products Group...

  • Page 40: In-5C12-Of

    IN-5C12-OF Part No. 26126 Rev. A November 2014 - 40 - 5000 Series Open Front Cabinets...
  • Page 41 IN-5C08/12-OF - 41 - © Future Products Group...
  • Page 42 Part No. 26126 Rev. A November 2014 - 42 - 5000 Series Open Front Cabinets...
  • Page 43 IN-5C08/12-OF - 43 - © Future Products Group...
  • Page 44 Part No. 26126 Rev. P September 2019 In line with our policy to continually develop, improve and support our products, Future Products Group Ltd reserves the right to change specifications and design without notice. Have a question? Please email us at support@fpgworld.com or visit WWW.FPGWORLD.COM for full contact details for your region.

This manual is also suitable for:

Inline 5000sIn-5c08-ofIn-5c08-of-sqIn-5c12-ofIn-5c12-of-sq

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