FPG Inline 5000C Product Manual

Heated open-front cabinets
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Heated
Open-front Cabinets
Curved and Square Formats

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Summary of Contents for FPG Inline 5000C

  • Page 1 Heated Open-front Cabinets Curved and Square Formats...
  • Page 2 Copyright © October 2019 Future Products Group Limited. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd.
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ......................... 6 Welcome ................................6 Future Products Group (FPG) ........................6 Guidance and Help ............................. 6 Warranty ................................6 Warranty Period ............................6 Liability Exceptions ............................. 7 Specific Exclusions ............................. 7 Assessment ..............................7 Time Limit ..............................7 Caution ...............................
  • Page 4 Cleaning Routines ............................13 Schedules ..............................13 Inspection ..............................13 Correction ..............................13 INSTALLATION ........................ 14 Regulations ..............................14 Compliance with Local Requirements ...................... 14 Setting Up ............................... 14 Unpacking ..............................14 Site Preparation ............................14 Cabinet Preparation..........................14 Location ................................14 Operating Environment ..........................
  • Page 5 SPECIFICATIONS ......................21 Mechanical ..............................21 Electrical ................................. 21 Temperature Controller Settings ......................... 22 Dixell XR20CX Settings ..........................22 Cycle Timer Settings ............................. 22 GIC Cycle Timer ............................22 Current Monitor Settings ..........................22 ABB CM-SRS.M2S ........................... 22 Compliance ..............................23 Standards ..............................
  • Page 6: Introduction

    INTRODUCTION Welcome HEATED CABINETS INTRODUCTION Future Welcome to the world of FPG! Our products are designed and engineered to Products give you the optimal performance that you deserve with innovative visual Group (FPG) merchandising appeal. We are confident that you will be delighted with your state of the art inline food service cabinet, and that it will become a valued appliance in your store.
  • Page 7: Liability Exceptions

    • Fair wear and tear. Assessment The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials. Time Limit FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit.
  • Page 8: Operation

    OPERATION Cabinet Layout HEATED CABINETS OPERATION Self Service This open front cabinet is designed for the display of Cabinet hot food items. Sliding glass doors are fitted to the rear of the cabinet, for easy loading. The cabinet is fitted with three shelves, and items may also be placed on the base tray.
  • Page 9: Preparation

    Preparation HEATED CABINETS OPERATION Shelf Location The shelf positions are fixed, because of the cables and Ticketing required for heating and lighting. The heat output of the radiant elements is factory set for even temperature distribution with the shelves in these positions.
  • Page 10: Operating Routines

    Operating Routines HEATED CABINETS OPERATION Operating The cabinet is designed to maintain products at a temperature above 65C. Environment The heating system is designed to maintain this temperature, providing the rear doors are kept closed and cabinet is not located in a draughty location. Do not place electric fans close to the open front of the cabinet.
  • Page 11: Trouble Shooting

    TROUBLE SHOOTING Element Failure In the event of one or more infrared elements failing, the Dixell controller will display the alarm “EA” along with an audible alarm sound. Alarm Display Turn the cabinet off and remove all food from the cabinet. Call for service. FAULT POSSIBLE CAUSE REMEDY...
  • Page 12: Cleaning

    CLEANING Cautions HEATED CABINETS CLEANING Power ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. Water THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET. Exterior HEATED CABINETS CLEANING Metal Surfaces Stainless steel or aluminium surfaces should be cleaned with hot soapy water.
  • Page 13: Interior

    Interior HEATED CABINETS CLEANING Doors, Trays Remove the rear doors for cleaning. and Shelves The base tray and shelves can be cleaned in place for regular cleaning, but can be removed from the cabinet for more thorough cleaning. Unplug the heating and lighting connectors, from the rear of the shelf, lift the shelf upwards and pull it forward to...
  • Page 14: Installation

    INSTALLATION Regulations HEATED CABINETS INSTALLATION Compliance It is very important that your inline food cabinet is installed correctly and that the with Local operation is correct before use. Installation must comply with local electrical, Requirements health & safety and hygiene requirements. Setting Up HEATED CABINETS INSTALLATION...
  • Page 15: Power Supply

    Power Supply HEATED CABINETS INSTALLATION Power Supply The cabinet is supplied with a three-core Connection mains lead, with phase, neutral and earth conductors, fitted with a three-pin plug. The mains lead is terminated on a connection block, mounted on the base chassis. Before connecting to the power supply, check that the local supply is correct to that shown on the rating label on the rear of the cabinet.
  • Page 16: Servicing

    SERVICING Gaskets HEATED CABINETS SERVICING Rubber The rubber gaskets on the sliding doors slide into T section slots, in the door Gaskets frames, and can be replaced if damaged. Control Gear HEATED CABINETS SERVICING Caution DO NOT service lights without isolating the cabinet at the main switch or unplugging it from the wall.
  • Page 17: Lighting

    Lighting HEATED CABINETS SERVICING Test Lighting Before replacing an LED strip, check that the power supply and drivers are Components working. If there is no dc voltage at the output, the power supply or driver board should be replaced. If there is a dc output, the LED strip must be replaced. Remove Shelf Unplug the lighting and heating cables, and lift out the shelf module.
  • Page 18: Element Failure

    Element Failure HEATED CABINETS SERVICING Alarm In the event of one or more infrared elements failing, or an element shelf plug Indication becoming dislodged or un-plugged, the Under Current Relay will close the digital input to the Dixell controller. After one minute the Dixell controller will display the alarm “EA”...
  • Page 19: Remove Grille

    Element Replacement cont. HEATED CABINETS SERVICING Remove Grille Slide out the grille from above the faulty element and remove the mounting brackets. Replace Disconnect the element tail Element cables from the ceramic terminal blocks at each side. Fit a new element between the mounting brackets.
  • Page 20: Dixell Controller

    Dixell Controller HEATED CABINETS SERVICING Temperature Model XR20CX is a microprocessor based Regulator controller. XR20CX In this application it is configured as a heating controller, and unwanted functions are disabled. XR20CX Key FUNCTION Functions To display target set point; in programming mode it selects a parameter or confirm an operation (UP): To see the max.
  • Page 21: Specifications

    SPECIFICATIONS Mechanical HEATED CABINETS SPECIFICATIONS CABINET MODEL IN-5H06-OF IN-5H08-OF IN-5H08-OF-SQ IN-5H12-OF-SQ Height 150mm leg 1442 mm 1442 mm 1445 mm 1445 mm Height 100mm leg 1392 mm 1392 mm 1395 mm 1395 mm Height Adjustment -0 + 30mm -0 + 30mm -0 + 30mm -0 + 30mm Width...
  • Page 22: Temperature Controller Settings

    Temperature Controller Settings HEATED CABINETS SPECIFICATIONS Dixell XR20CX Settings Set point degC Differential degC Minimum Set Point degC Maximum Set Point degC First probe Calibration degC Kind of Action Heating Digital Input Polarity cL, oP EAL, bAL, PAL, dor, Digital Input Configuration dEF, AUS, Htr, ES Digital Input Alarm Delay Measurement Units...
  • Page 23: Compliance

    Cabinet Operating Temperature Test Conditions >65°C 22°C Ambient with 65% RH Improvements HEATED CABINETS SPECIFICATIONS Ongoing FPG reserves the right to change specifications and construction, as part of Development ongoing product improvement. IN-5H06/08/12-OF - 23 - © Future Products Group...
  • Page 24: Electrical Circuit Diagrams

    ELECTRICAL CIRCUIT DIAGRAMS Model: IN-5H06-OF Inline 5000 Series, Open-front 600mm Heated Cabinet Model: IN-5H08-OF Inline 5000 Series, Open-front 800mm Heated Cabinet Part No. 27221 Rev. G October 2019 - 24 - 5000 Series Open Front Cabinets...
  • Page 25: Model: In-5H12-Of

    Model: IN-5H12-OF Inline 5000 Series, Open-front 1200mm Heated Cabinet IN-5H06/08/12-OF - 25 - © Future Products Group...
  • Page 26: Spare Parts

    Number the label fixed to the control panel. This serial number will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible. To satisfy warranty conditions, and ensure optimum performance, use only FPG supplied spare parts.
  • Page 27: Mechanical Drawings

    MECHANICAL DRAWINGS Note: An alternative 100mm leg is available, reducing the overall height by 50mm IN-5H06 / 5H08 / 5H12-OF-CU IN-5H06/08/12-OF - 27 - © Future Products Group...
  • Page 28: In-5H06 / 5H08 / 5H12-Of-Sq

    IN-5H06 / 5H08 / 5H12-OF-SQ Part No. 27221 Rev. G October 2019 - 28 - 5000 Series Open Front Cabinets...
  • Page 29 IN-5H06/08/12-OF - 29 - © Future Products Group...
  • Page 30 Part No. 27221 Rev. G October 2019 - 30 - 5000 Series Open Front Cabinets...
  • Page 31 IN-5H06/08/12-OF - 31 - © Future Products Group...
  • Page 32 Part No. 27221 Rev. G October 2019 In line with our policy to continually develop, improve and support our products, Future Products Group Ltd reserves the right to change specifications and design without notice. Have a question? Please email us at support@fpgworld.com or visit WWW.FPGWORLD.COM for full contact details for your region.

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