FPG INLINE 4000S Series Product Manual
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FPG INLINE 4000S Series Product Manual

Refrigerated cabinets, square format
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Refrigerated Cabinets
Square Format

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Summary of Contents for FPG INLINE 4000S Series

  • Page 1 Refrigerated Cabinets Square Format...
  • Page 2 Copyright © August 2018 Future Products Group Limited. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ......................... 7 Welcome ................................7 Future Products Group (FPG) ........................7 Guidance and Help ............................. 7 Warranty ................................7 Warranty Period ............................7 Liability Exceptions ............................. 8 Specific Exclusions ............................. 8 Assessment ..............................8 Time Limit ..............................8 Caution ...............................
  • Page 4 CLEANING ........................15 Cautions ................................. 15 Power ............................... 15 Water ................................ 15 Exterior ................................15 Metal Surfaces ............................15 Glass ................................ 15 Sliding Doors ............................15 Louvers ..............................16 Interior................................16 Access to the Cabinet Base Cavity ......................16 Cleaning the Base Cavity ......................... 17 Cooling Fins ..............................
  • Page 5 Condenser Radiator ..........................22 Ventilation Panels ............................. 22 Cabinet Air Circulation Fan ........................22 Temperature Regulator XR40CX ......................23 FPG Settings ............................27 Dixell Default Settings ..........................27 XR40CX Hot Key ............................. 28 XR40CX Alarm Signals ..........................29 XR40CX Connections ..........................29 Door Seals ..............................
  • Page 6 ELECTRICAL CIRCUIT DIAGRAMS ................34 Model: IN 4C08S ............................34 Model: IN 4C12S ............................34 Model: IN 4C15S ............................35 Model: IN 4C18S ............................35 SPARE PARTS ......................... 36 Cabinet Serial Number ..........................36 Location of Glass Parts ..........................37 MECHANICAL DRAWINGS ....................

  • Page 7: Introduction

    INTRODUCTION Welcome REFRIGERATED CABINETS INTRODUCTION Future Welcome to the world of FPG! Our products are designed and engineered to Products give you the optimal performance that you deserve with innovative visual Group (FPG) merchandising appeal. We are confident that you will be delighted with your state of the art inline food service cabinet, and that it will become a valued appliance in your store.

  • Page 8: Liability Exceptions

    • Fair wear and tear. Assessment The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials. Time Limit FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit.

  • Page 9: Operation

    OPERATION Cabinet Layout REFRIGERATED CABINETS OPERATION 4000 Series The 4000 Series Square cabinets are available with either Cabinets fixed glass or sliding glass front doors, and sliding glass rear doors. The series includes Ambient, Heated and Refrigerated models. The cabinet lighting and temperature controls are on the back of the cabinet.

  • Page 10: Controls

    Controls REFRIGERATED CABINETS OPERATION Control Panel The controls are mounted on the back of the cabinet. There is a power switch, a light switch and a refrigeration control panel. Power and To turn the power and refrigeration on, use Refrigeration the switch, with the ON/OFF symbol.

  • Page 11: Preparation

    Preparation REFRIGERATED CABINETS OPERATION Shelf Location All shelves are adjustable in height and can easily be and Ticketing moved up or down, to match product size. The movement is restricted to 50mm, because of the electric cables to the lights. For greater movement contact the manufacturer or supplier for advice, as electrical modifications may be required.

  • Page 12: Defrost Cycle

    Preparation cont. REFRIGERATED CABINETS OPERATION Defrost Cycle Note that the defrost times are set from when the cabinet is first turned on. If they are required at a particular time, you must turn on the cabinet four hours before the first defrost required. The cycles will then occur every four hours, provided the cabinet is not switched off.

  • Page 13: Routines

    Routines REFRIGERATED CABINETS OPERATION After Hours Ideally, cabinets should not be turned off after hours or at night. Products can either be left in the cabinet or placed in night storage. Shut the cabinet doors and turn off the lights. The cabinet will then operate on minimum load, and stay cold, ready for instant operation when next required.

  • Page 14: Trouble Shooting

    TROUBLE SHOOTING FAULT POSSIBLE CAUSE REMEDY The mains isolating switch on the wall, circuit breaker or Turn isolating switch circuit fuses are off at the power breaker or fuses on board Cabinet does not operate/start Have wiring checked and Internal fuse has blown replace fuse (5A Slow Blow) The main switch on the Turn the main switch ON...
  • Page 15 CLEANING Cautions REFRIGERATED CABINETS CLEANING Power ALWAYS SWITCH THE ELECTRICITY SUPPLY OFF BEFORE CLEANING. Water THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET. Exterior REFRIGERATED CABINETS CLEANING Metal Surfaces Stainless steel or aluminium surfaces should be cleaned with hot soapy water or a good quality metal cleaning compound.
  • Page 16 Exterior cont. REFRIGERATED CABINETS CLEANING Louvers Use a vacuum cleaner to remove dust and fluff from all of the ventilation louvers. This will maintain the refrigeration efficiency, and prevent overheating. Interior REFRIGERATED CABINETS CLEANING Access to the Remove the doors. Cabinet Base Lift out the deck trays Cavity...
  • Page 17 Interior cont. REFRIGERATED CABINETS CLEANING Cleaning the Sweep out, or use a vacuum cleaner, to remove any debris from the cabinet Base Cavity base cavity. Make sure that the condensate drain hole is clean. A Wet-and-Dry vacuum cleaner should be used, since there is likely to be some water in the bottom.
  • Page 18 Routines REFRIGERATED CABINETS CLEANING Schedules To maintain optimum performance, cleaning schedules must be regular and thorough. Warning Failure to carry out routine cleaning/servicing schedules will void the warranty on the refrigeration equipment. Condenser For efficient refrigeration performance, the condenser radiator must be kept Radiator clean.
  • Page 19 INSTALLATION Regulations REFRIGERATED CABINETS INSTALLATION Compliance It is very important that your inline food cabinet is installed correctly and that the with Local operation is correct before use. Installation must comply with local electrical, Requirements health & safety and hygiene requirements. Setting Up REFRIGERATED CABINETS INSTALLATION...
  • Page 20 Setting Up cont. REFRIGERATED CABINETS INSTALLATION Grounding WARNING: THIS APPLIANCE MUST BE GROUNDED TO EARTH The grounding lead, in the mains cable, must always be connected to ground. Terminals are also provided, to allow the cabinet to be bonded to a surge grounding conductor or to adjacent equipment.

  • Page 21: Servicing

    SERVICING Control Gear REFRIGERATED CABINETS SERVICING Location The electrical control gear is located in the top of the cabinet. Remove the top plate to access the power supplies for the lights, a phase-shift capacitor for the evaporator fan, the refrigeration and cabinet controller and a protective fuse.

  • Page 22: Refrigeration

    Refrigeration REFRIGERATED CABINETS SERVICING Caution DO NOT attempt to service the refrigeration equipment without isolating the cabinet at the supply switch or by unplugging it from the supply. Access to To gain access to the Compressor integral refrigeration etc. Compressor etc., the rear panel should be removed from the left side of the cabinet base.

  • Page 23: Temperature Regulator Xr40Cx

    Refrigeration cont. REFRIGERATED CABINETS - SERVICING Temperature Model XR40CX is a microprocessor based Regulator controller. XR40CX It uses with three NTC probes, the first one, for temperature control, is located in the return air (air on). The second one, located between the fins of the cooling coil, measures the defrost termination temperature.
  • Page 24 Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX Key FUNCTION Functions To display target set point; in programming mode it selects a parameter or confirm an operation (DEF) To start a manual defrost (UP): To see the max. stored temperature; in programming mode it browses the parameter codes or increases the displayed value (DOWN): To see the min stored temperature;...
  • Page 25 Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX Press and release the key. Min & Max Lo will be displayed followed by the minimum temperature recorded. Recorded Press the key again or wait 5s to restore the normal display. Temperature Press and release the key.
  • Page 26 Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX The The hidden menu includes all the parameters of the instrument. Hidden Menu TO ENTER THE HIDDEN MENU • Enter the Programming mode by pressing the keys for 3s, (the °C or °F LED starts blinking). •...

  • Page 27: Fpg Settings

    Refrigeration cont. REFRIGERATED CABINETS - SERVICING FPG Settings Note that the following settings are Dixell factory defaults. Refer to the Specification section for the correct FPG settings for your cabinet. Dixell Default Label Name Range Default Setting Settings Set point LS÷...

  • Page 28: Xr40Cx Hot Key

    Refrigeration cont. REFRIGERATED CABINETS - SERVICING Label Name Range Default Setting Dixell Default Settings cont. Differential for temperat. alarm recovery (0,1 °C÷25,5°C) (1 °F÷45°F) Temperature alarm delay 0 ÷ 255 min Delay of temperature alarm at start up 0 ÷ 23h e 50’ Probe for temperat.

  • Page 29: Xr40Cx Alarm Signals

    Refrigeration cont. REFRIGERATED CABINETS - SERVICING XR40CX Message Cause Outputs Alarm Signals Room probe failure Compressor output acc. to par. Con and COF Evaporator probe failure Defrost end is timed Third probe failure Outputs unchanged Fourth probe failure Outputs unchanged Maximum temperature alarm Outputs unchanged.

  • Page 30: Door Seals

    If damaged, the mains lead must ONLY be replaced by a qualified service Replacement person. Improvements REFRIGERATED CABINETS SERVICING Ongoing FPG reserves the right to change specifications and construction, as part of Development ongoing product improvement. Part No. 26125 Rev. K August 2018 - 30 - Inline 4000 Series Cabinets...

  • Page 31: Specifications

    SPECIFICATIONS Mechanical REFRIGERATED CABINETS SPECIFICATIONS CABINET MODEL IN 4C08S IN 4C12S IN 4C15S IN 4C18S Height 1405 mm 1405 mm 1405 mm 1405 mm Width 803 mm 1203 mm 1503 mm 1803 mm Depth 778 mm 778 mm 778 mm 778 mm Dry Weight 163 kg...

  • Page 32: Controller Settings

    Controller Settings REFRIGERATED CABINETS SPECIFICATIONS Dixell XR40CX Settings Controlled Ambient Cold Models Models Integral Remote Integral Remote Parameter Units / Range Condenser Condenser Condenser Condenser Set Point degC Differential degC Third Probe Used n, Y Anti Short Cycle Delay Comp On Time - Faulty Probe Comp Off Time - Faulty Probe Defrost Terminate Temp degC...

  • Page 33: Compliance

    Compliance REFRIGERATED CABINETS SPECIFICATIONS Safety Aspects This cabinet has been designed to comply with the relevant requirements of the following specifications: • AS/NZS 3100 : General Requirements for Electrical Equipment • AS/NZS 3182 : Refrigerated Food Commercial Cabinets • AS/NZS 60335: Household and Similar Electrical Appliances •...

  • Page 34: Electrical Circuit Diagrams

    ELECTRICAL CIRCUIT DIAGRAMS Model: IN 4C08S Inline 4000 Series, 800mm Refrigerated Cabinet Model: IN 4C12S Inline 4000 Series, 1200mm Refrigerated Cabinet Part No. 26125 Rev. K August 2018 - 34 - Inline 4000 Series Cabinets...

  • Page 35: Model: In 4C15S

    ELECTRICAL CIRCUIT DIAGRAMS, Continued Model: IN 4C15S Inline 4000 Series, 1500mm Refrigerated Cabinet Model: IN 4C18S Inline 4000 Series, 1800mm Refrigerated Cabinet IN 4C 08S/12S/15S/18S Square Format - 35 - © Future Products Group...

  • Page 36: Spare Parts

    When ordering spare parts, it is important to quote the Serial Number printed on Number the label fixed to the control panel. This will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible.

  • Page 37: Location Of Glass Parts

    Location of In the following table, handed glass parts are labelled as viewed from the REAR Glass Parts of the cabinet. Part Description FPG Part No. 4K Square Glass End Panel LH-RH 21234 Top Glass (800 cabinets) 21249 Top Glass (1200 cabinets)

  • Page 38: Mechanical Drawings

    MECHANICAL DRAWINGS Dimensions REFRIGERATED CABINETS MECHANICAL DRAWINGS IN-4C08S/12S/15S/18S Square – Sliding front doors Continued on next page Part No. 26125 Rev. K August 2018 - 38 - Inline 4000 Series Cabinets...

  • Page 39: In-4C08S/12S/15S/18S Square - Fixed Front Glass

    Dimensions cont. REFRIGERATED CABINETS - MECHANICAL DRAWINGS IN-4C08S/12S/15S/18S Square – Fixed front glass IN 4C 08S/12S/15S/18S Square Format - 39 - © Future Products Group...

  • Page 40: In-4C08S/12S/15S/18S Square On-Counter Versions

    Dimensions cont. REFRIGERATED CABINETS - MECHANICAL DRAWINGS IN-4C08S/12S/15S/18S Square On-counter Versions Part No. 26125 Rev. K August 2018 - 40 - Inline 4000 Series Cabinets...

  • Page 41: In-4C08S/12S/15S/18S Square In-Counter Versions

    Dimensions cont. REFRIGERATED CABINETS - MECHANICAL DRAWINGS IN-4C08S/12S/15S/18S Square In-counter Versions IN 4C 08S/12S/15S/18S Square Format - 41 - © Future Products Group...

  • Page 42: Optional Rear Shelf

    Dimensions cont. REFRIGERATED CABINETS - MECHANICAL DRAWINGS Optional Rear Cabinets can be fitted with a rear sandwich preparation shelf, as an optional Shelf extra. Cabinet The drawings show the common overall dimensions for 800mm, 1200mm, Variants 1500mm and 1800mm cabinets. The cabinets can have front sliding doors, or a single fixed front glass.
  • Page 43 IN 4C 08S/12S/15S/18S Square Format - 43 - © Future Products Group...
  • Page 44 Part No. 26125 Rev. K August 2018 For full contact details please visit the Contacts page on FPGWORLD.COM or email us at support@fpgworld.com In line with policy to continually develop and improve its products, Future Products Group reserves the right to change specifications and design without notice. AUSTRALIA CHINA | ASIA EUROPE...

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In 4c08sIn 4c12sIn 4c15sIn 4c18s

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