Nidec Answer Drives 700E Installation & Operating Instructions Manual
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Nidec Answer Drives 700E Installation & Operating Instructions Manual

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INSTALLATION & OPERATING INSTRUCTIONS
IMAD700E1EN - REV. 1.01
31/07/2015

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Summary of Contents for Nidec Answer Drives 700E

  • Page 1 INSTALLATION & OPERATING INSTRUCTIONS IMAD700E1EN - REV. 1.01 31/07/2015...

  • Page 2: Language [English]

    CODE: IMAD700E1EN REVISION: 1.01 DATE: 31/07/2015 LANGUAGE: ENGLISH For further information and comment, please contact us at: www.nidec-industrial.com Nidec thanks you for choosing a product of the AD700E family and for any useful advice aimed at the improvement of this manual.
  • Page 3 AD700E General information Important safety information General Information and Ratings Mechanical Installation REVISION DATE DESCRIPTION Power Wiring 1.01 31/07/2015 first issue Operation Parameters Analog and Digital Input Macro Configurations Chapter 9 P. 48 Modbus RTU Communications Chapter 10 P. 50 Technical Data Chapter 11 P.
  • Page 4 AD700E Summary Chapter 1 P. 5 1 General information 1.1 Electromagnetic Compatibility General information Chapter 2 2 Important Safety Information 2.1 Quick Start Up Quick Start – IP20 & IP66 Non Switched P. 7 2.2 Quick Start Process Quick Start – IP66 Switched Important safety information Chapter 3 3 General Information and Ratings...

  • Page 5: General Information

    DECLARATION OF CONFORMITY Chapter 3 P. 12 Nidec ASI S.p.A. hereby states that the AD700E product range conforms to General Information and Ratings the relevant safety provisions of the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured Chapter 4 P.

  • Page 6: Electromagnetic Compatibility

    Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed, motor switching frequency, motor, cable lengths and installation methods adopted. For shielded motor cable lengths greater than 100m and up to 200m, an output dv / dt filter must be used (please refer to the Nidec Stock Chapter 5 P.

  • Page 7: Important Safety Information

    AD700E PREVIOUS VIEW 2 IMPORTANT SAFETY INFORMATION Summary Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere. Chapter 1 P. 5 General information Danger: Indicates a risk of electric shock, which, if not avoided, could Danger: Indicates a potentially hazardous situation other than Chapter 2 result in damage to the equipment and possible injury or death.
  • Page 8 Ensure that all terminals are tightened to the appropriate torque setting Modbus RTU Communications Do not attempt to carry out any repair of the AD700E. In the case of suspected fault or malfunction, contact your local Nidec Chapter 10 P. 50 representative www.nidec-industrial.com for further assistance.
  • Page 9 AD700E PREVIOUS VIEW 2.1 QUICK START UP Summary 2.2 QUICK START PROCESS Chapter 1 P. 5 General information Step Action See Section Page Chapter 2 P. 7 Identify the Enclosure Type, Model Type and ratings of your drive from the model code on the label.
  • Page 10 AD700E PREVIOUS VIEW QUICK START – IP20 & IP66 NON SWITCHED Summary Chapter 1 P. 5 General information Connect a Start / Stop switch between control terminals 1 & 2 Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Close the Switch to Start Chapter 4...
  • Page 11 AD700E PREVIOUS VIEW QUICK START – IP66 SWITCHED Summary Chapter 1 P. 5 General information Switch the unit on using the isolator switch on the panel. Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Chapter 4 P.

  • Page 12: General Information And Ratings

    AD700E PREVIOUS VIEW 3 GENERAL INFORMATION AND RATINGS Summary This chapter contains information about the AD700E 700E including how to identify the drive Chapter 1 P. 5 General information 3.1 IDENTIFYING THE DRIVE BY MODEL NUMBER Each drive can be identified by its model number, as shown in the Chapter 2 P.

  • Page 13: Drive Model Numbers

    AD700E PREVIOUS VIEW 3.2 DRIVE MODEL NUMBERS Summary 110 – 115V + / - 10% - 1Phase Input – 3 Phase 230V Output (Voltage Doubler) Chapter 1 P. 5 Model General information Output Current (A) Frame Size With Filter Without Filter Chapter 2 P.
  • Page 14 AD700E PREVIOUS VIEW Summary 380 – 480V + / - 10% - 3Phase Input – 3 Phase Output Model Output Current (A) Frame Size Chapter 1 With Filter Without Filter P. 5 General information AD07-E-1-4-022-3-*10# AD07-E-1-4-022-3-*00# 0.75 AD07-E-1-4-041-3-*10# AD07-E-1-4-041-3-*00# Chapter 2 P.

  • Page 15: Ul Compliant Installation

    AD700E PREVIOUS VIEW 4 MECHANICAL INSTALLATION • Ensure that the ambient temperature range does not exceed the Summary permissible limits for the AD700E given in section 10.1 • Provide suitable clean, moisture and contaminant free cooling air 4.1 GENERAL Chapter 1 P.

  • Page 16: Guidelines For Enclosure Mounting - Ip20 Units

    The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through 1.97 1.97 1.30 the drive heatsink. NIDEC INDUSTRIAL SOLUTIONS recommend the 2.95 1.97 1.81 Chapter 6 following minimum sizes for drives mounted in non-ventilated metallic P.

  • Page 17: Mechanical Dimensions - Ip66 (Nema 4X) Enclosed Units

    AD700E PREVIOUS VIEW 4.5 MECHANICAL DIMENSIONS – IP66 (NEMA 4X) ENCLOSED UNITS Summary Chapter 1 P. 5 General information Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Chapter 4 P. 15 Mechanical Installation Chapter 5 P.

  • Page 18: Guidelines For Mounting (Ip66 Units)

    AD700E PREVIOUS VIEW 4.6 GUIDELINES FOR MOUNTING (IP66 UNITS) Summary • Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in section 10.1 Chapter 1 P. 5 • The drive must be mounted vertically, on a suitable flat surface General information •...

  • Page 19: Gland Plate And Lock Off

    AD700E PREVIOUS VIEW 4.7 GLAND PLATE AND LOCK OFF Summary The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. The gland plate has pre moulded cable entry holes for Chapter 1 P. 5 power and motor connections suitable for use with glands as shown in General information the following table.

  • Page 20: Removing The Terminal Cover

    AD700E PREVIOUS VIEW 4.8 REMOVING THE TERMINAL COVER Summary To access the connection terminals, the drive front cover needs to be removed as shown. Chapter 1 P. 5 General information IP66 / Nema 4X Units Removing the 2 screws on the front of the product allows access to the connection terminals, as shown below. Chapter 2 P.
  • Page 21 Chapter 1 P. 5 General information This manual is intended as a guide for proper installation. NIDEC INDUSTRIAL SOLUTIONS cannot assume responsibility for the compliance or the non- Chapter 2 P. 7 compliance to any code, national, local or otherwise, for the proper installation of this drive or associated equipment. A hazard of personal injury and/ Important safety information or equipment damage exists if codes are ignored during installation.

  • Page 22: Emc Filter Disconnect

    AD700E PREVIOUS VIEW 5.2 EMC FILTER DISCONNECT Summary Drives with an EMC filter have an inherently higher leakage current to Ground (Earth). For applications where tripping occurs the EMC filter can Chapter 1 P. 5 be disconnected (on IP20 units only) by completely removing the EMC General information screw on the side of the product.

  • Page 23: Incoming Power Connection

    AD700E PREVIOUS VIEW 5.4 INCOMING POWER CONNECTION • The maximum permissible short circuit current at the AD700E Summary Power terminals as defined in IEC60439-1 is 100kA. • For 1 phase supply, power should be connected to L1/L, L2/N. • An optional Input Choke is recommended to be installed in the supply •...

  • Page 24: Drive And Motor Connection

    AD700E PREVIOUS VIEW 5.5 DRIVE AND MOTOR CONNECTION 5.6 MOTOR TERMINAL BOX CONNECTIONS Summary • The drive inherently produces fast switching of the output voltage Most general purpose motors are wound for operation on dual voltage (PWM) to the motor compared to the mains supply, for motors which supplies.

  • Page 25: Motor Thermistor Connection

    AD700E PREVIOUS VIEW 5.7 MOTOR THERMAL OVERLOAD PROTECTION 5.8 CONTROL TERMINAL WIRING Summary • All analog signal cables should be suitably shielded. Twisted pair cables 5.7.1 INTERNAL THERMAL OVERLOAD PROTECTION are recommended. Chapter 1 P. 5 • Power and Control Signal cables should be routed separately where The drive has an in-built motor thermal overload function;...
  • Page 26 AD700E PREVIOUS VIEW 5.9 CONNECTION DIAGRAM Summary 5.9.1 IP66 (NEMA 4X) SWITCHED UNITS Chapter 1 P. 5 General information Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Chapter 4 P. 15 Mechanical Installation Chapter 5 P.

  • Page 27: Using The Rev/0/Fwd Selector Switch

    AD700E PREVIOUS VIEW 5.10 USING THE REV/0/FWD SELECTOR SWITCH Summary (SWITCHED VERSION ONLY) By adjusting the parameter settings the AD700E can be configured for Chapter 1 P. 5 multiple applications and not just for Forward or Reverse. General information This could typically be for Hand/Off/Auto applications (also known as Local/Remote) for HVAC and pumping industries.

  • Page 28: Control Terminal Connections

    AD700E PREVIOUS VIEW 5.11 CONTROL TERMINAL CONNECTIONS Summary Chapter 1 P. 5 General information Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Chapter 4 P. 15 Mechanical Installation Chapter 5 P. 21 Power Wiring Chapter 6 P.
  • Page 29 AD700E PREVIOUS VIEW 6 OPERATION Summary 6.1 MANAGING THE KEYPAD Chapter 1 P. 5 The drive is configured and its operation monitored via the keypad General information and display. Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Chapter 4 P.
  • Page 30 AD700E PREVIOUS VIEW 6.2 CHANGING 6.3 READ ONLY 6.4 RESETTING Summary PARAMETERS PARAMETER ACCESS PARAMETERS Chapter 1 P. 5 General information Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Chapter 4 P. 15 Mechanical Installation Chapter 5 P.
  • Page 31 AD700E PREVIOUS VIEW 7 PARAMETERS Summary 7.1 STANDARD PARAMETERS Chapter 1 P. 5 General information Description Minimum Maximum Default Units Chapter 2 P-01 Maximum Frequency / Speed Limit P-02 500.0 50.0 (60.0) Hz / RPM P. 7 Important safety information Maximum output frequency or motor speed limit –...
  • Page 32 Operation 9 : Slave Mode. Control via a connected NIDEC ASI SPA in Master Mode. Slave drive address must be > 1. NOTE: When P-12 = 1, 2, 3, 4, 7, 8 or 9, an enable signal must still be provided at the control terminals, digital input 1 Chapter 7 P.

  • Page 33: Extended Parameters

    AD700E PREVIOUS VIEW 7.2 EXTENDED PARAMETERS Summary Description Minimum Maximum Default Units Chapter 1 P. 5 P-15 Digital Input Function Select General information Defines the function of the digital inputs depending on the control mode setting in P-12. See section 8 Analog and Digital Input Macro Chapter 2 Configurations for more information.
  • Page 34 AD700E PREVIOUS VIEW Summary Description Minimum Maximum Default Units P-20 Preset Frequency / Speed 1 -P-01 P-01 Hz / RPM Chapter 1 P-21 Preset Frequency / Speed 2 -P-01 P-01 25.0 Hz / RPM P. 5 General information P-22 Preset Frequency / Speed 3 -P-01 P-01 40.0...
  • Page 35 AD700E PREVIOUS VIEW Summary Description Minimum Maximum Default Units P-30 Start Mode & Automatic Restart Edge-r Chapter 1 Selects whether the drive should start automatically if the enable input is present and latched during power on. Also configures the Automatic P.
  • Page 36 AD700E PREVIOUS VIEW Summary Description Minimum Maximum Default Units P-34 Brake Chopper Enable (Not Size 1) Chapter 1 0 : Disabled P. 5 1 : Enabled With Software Protection. Enables the internal brake chopper with software protection for a 200W continuous rated resistor General information 2 : Enabled Without Software Protection.
  • Page 37 AD700E PREVIOUS VIEW Summary Description Minimum Maximum Default Units P-39 Analog Input 1 Offset -500.0 500.0 Chapter 1 Sets an offset, as a percentage of the full scale range of the input, which is applied to the analog input signal. This parameter operates in P.
  • Page 38 AD700E PREVIOUS VIEW Summary Description Minimum Maximum Default Units P-47 Analog Input 2 Signal Format U0-10 Chapter 1 U 0-10 = 0 to 10 Volt Signal P. 5 A 0-20 = 0 to 20mA Signal General information t 4-20 = 4 to 20mA Signal, the AD700E will trip and show the fault code 4-20f if the signal level falls below 3mA Chapter 2 r 4-20 = 4 to 20mA Signal, the AD700E will ramp to stop if the signal level falls below 3mA P.

  • Page 39: Advanced Parameters

    AD700E PREVIOUS VIEW 7.3 ADVANCED PARAMETERS Summary Description Minimum Maximum Default Units Chapter 1 P. 5 P-51 Motor Control Mode General information 0: Vector speed control mode Chapter 2 1: V/f mode P. 7 2: PM motor vector speed control Important safety information 3: BLDC motor vector speed control 4: Synchronous Reluctance motor vector speed control...
  • Page 40 AD700E PREVIOUS VIEW 7.4 P-00 READ ONLY STATUS PARAMETERS Summary Description Explanation Chapter 1 P. 5 P00-01 Analog input value (%) 100% = max input voltage General information P00-02 Analog input value (%) 100% = max input voltage Chapter 2 P.
  • Page 41 AD700E PREVIOUS VIEW Summary Description Explanation P00-31 Motor current Id / Iq Displays the magnetising current (Id) and torque current (Iq). Press UP to show Iq Chapter 1 P00-32 Actual PWM switching frequency (kHz) Actual switching frequency used by drive P.

  • Page 42: Macro Functions Guide Key

    AD700E PREVIOUS VIEW 8 ANALOG AND DIGITAL INPUT MACRO 8.2 MACRO FUNCTIONS GUIDE KEY Summary CONFIGURATIONS STOP / RUN Latched input, Close to Run, Open to Stop Chapter 1 Forward Rotation/ Selects the direction of motor operation P. 5 8.1 OVERVIEW Reverse Rotation General information AD700E uses a Macro approach to simplify the configuration of the...

  • Page 43: Macro Functions - Terminal Mode (P-12 = 0)

    AD700E PREVIOUS VIEW 8.3 MACRO FUNCTIONS – TERMINAL MODE (P-12 = 0) Summary P-15 DI3 / AI2 DI4 / AI1 Chapter 1 P. 5 General information STOP Forward Reverse AI1 REF P-20 REF Analog Input AI1 Chapter 2 Rotation Rotation P.

  • Page 44: Macro Functions - Keypad Mode (P-12 = 1 Or 2)

    AD700E P-15 DI3 / AI2 DI4 / AI1 Summary STOP FAST STOP AI1 REF P-20 REF Analog Input AI1 (P-24) Chapter 1 P. 5 (NO) START FWD STOP (NC) (NO) START REV KPD REF P-20 REF General information ^-----------------------------FAST STOP (P-24)------------------------------------------^ Chapter 2 P.

  • Page 45: Macro Functions - User Pi Control Mode (P-12 = 5 Or 6)

    AD700E PREVIOUS VIEW 8.5 MACRO FUNCTIONS - FIELDBUS CONTROL MODE (P-12 = 3, 4, 7, 8 OR 9) Summary P-15 DI3 / AI2 DI4 / AI1 Chapter 1 P. 5 General information STOP ENABLE FB REF (Fieldbus Speed Reference, Modbus RTU / CAN / Master-Slave defined by P-12) Chapter 2 STOP ENABLE...

  • Page 46: Fire Mode

    AD700E PREVIOUS VIEW 8.7 FIRE MODE Summary The Fire Mode function is designed to ensure continuous operation of the drive in emergency conditions until the drive is no longer capable Chapter 1 P. 5 of sustaining operation. The Fire Mode input must be closed for normal General information operation –...

  • Page 47: Example Connection Diagrams

    AD700E PREVIOUS VIEW 8.8 EXAMPLE CONNECTION DIAGRAMS Summary Chapter 1 P. 5 General information Chapter 2 P. 7 Important safety information Chapter 3 P. 12 General Information and Ratings Chapter 4 P. 15 Mechanical Installation Chapter 5 P. 21 Power Wiring Chapter 6 P.

  • Page 48: Modbus Rtu Specification

    9.3 RJ45 CONNECTOR CONFIGURATION Chapter 5 P. 21 For full MODBUS RTU register map information please refer to your Power Wiring NIDEC representative. Local contacts can be found by visiting our website Command 06 – Write Single Holding Register www.nidec-industrial.com Master Telegram Length...

  • Page 49: Modbus Register Map

    Parameter number, e.g. for parameter P-15, the register number is 128 + Analog and Digital Input Macro Configurations 15 = 143. Internal scaling is used on some parameters, for further details, please contact your NIDEC representative www.nidec-industrial.com Chapter 9 P. 48 Modbus RTU Communications Chapter 10 P.

  • Page 50: Technical Data

    AD700E PREVIOUS VIEW 10 TECHNICAL DATA Summary 10.1 ENVIRONMENTAL Chapter 1 P. 5 Operational ambient temperature range Open Drives: -10 … 50°C (frost and condensation free) General information Enclosed Drives: -10 ... 40°C (frost and condensation free) Storage ambient temperature range: -40 …...

  • Page 51: Rating Tables

    AD700E PREVIOUS VIEW 10.2 RATING TABLES Summary Frame Size Input Current Fuse / MCB (Type B) Maximum Cable Size Output Current Chapter 1 P. 5 Non UL General information 110 - 115 (+ / - 10%) V 1 Phase Input, 230V 3 Phase Output (Voltage Doubler) Chapter 2 P.

  • Page 52: Additional Information For Ul Compliance

    General Information and Ratings For input supplies which have supply imbalance greater than 3% (typically the Indian sub- continent & parts of Asia Pacific including China) NIDEC ASI SPA recommends the installation of input line reactors. Chapter 4 P. 15 Frequency 50 –...
  • Page 53 AD700E PREVIOUS VIEW Summary Electrical Installation Requirements Incoming power supply connection must be according to sections 5.4 and 5.5 Chapter 1 P. 5 Suitable Power and motor cables should be selected according to the data shown in section 10.2 and the National Electrical Code or other applicable General information local codes.
  • Page 54 AD700E PREVIOUS VIEW 11 TROUBLE SHOOTING Summary 11.1 FAULT CODE MESSAGES Chapter 1 P. 5 General information Fault Code Description Suggested Remedy Chapter 2 P. 7 no-Fit No Fault Not required Important safety information 0i-b Brake channel over current Check external brake resistor condition and connection wiring Chapter 3 0l-br Brake resistor overload...
  • Page 55 AD700E PREVIOUS VIEW Summary Fault Code Description Suggested Remedy th-Fit Faulty thermistor on heatsink Chapter 1 P. 5 dAtA-F Internal memory fault. (IO) Press the stop key. If the fault persists, consult you supplier. General information 4-20 F 4-20mA Signal Lost Check the analog input connection(s).
  • Page 56 www.nidec-industrial.com...

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