Nidec Commander S100 User Manual
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Nidec Commander S100 User Manual

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User Guide
Commander S100
Variable Speed A.C. drive for induction
motors
Part Number: 0478-0650-02
Issue: 2
MARSHAL

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Summary of Contents for Nidec Commander S100

  • Page 1 User Guide Commander S100 Variable Speed A.C. drive for induction motors Part Number: 0478-0650-02 Issue: 2 MARSHAL...
  • Page 2 The Nidec logo is a trade mark of Nidec Corporation. The Control Techniques logo is a trade mark owned by Nidec Control Techniques Limited. All other marks are property of their respective owners.

  • Page 3: Table Of Contents

    10.10 Acoustic noise ...........113 Cable selection ...........21 10.11 Corrosive gasses ..........113 Fuse and MCB selection ........23 10.12 IP rating .............114 Supply requirements ...........24 10.13 Vibration ............114 Ground leakage ..........27 Electromagnetic compatibility (EMC) ....28 Control connections ..........33 Communication connections .......36 Commander S100 User Guide...
  • Page 4 11.5 Wiring ..............116 11.6 Ground connections ..........116 11.7 Over voltage category ........116 11.8 Branch circuit protection ........116 11.9 Solid state short circuit protection .....116 11.10 Short circuit current rating (SCCR) ....116 11.11 Motor overload protection .........116 Commander S100 USer Guide...

  • Page 5: Safety Information

    Hazards If a plug and socket are used to connect the PDS / BDM to the supply, This User Guide applies to the Commander S100 which are Basic Drive the plug should conform to IEC60309. Modules (BDM) and auxiliary equipment. All safety information within A hazard may exist where the drive is incorporated into a product which this guide must be observed.

  • Page 6: Adjusting Parameters

    1.20 Hazardous materials RoHS, REACH WEEE etc. details are available at www.drive-setup.com/ environment Commander S100 User Guide...

  • Page 7: Product Information

    Introduction Commander S100 is a general-purpose drive that delivers maximum machine performance of induction motors for a range of applications. The voltage and power rating of the drive should be chosen to suit the mains supply and the induction motor to be controlled.

  • Page 8: Rating Information

    0-240 Frequency 50/60 0-300 18.4/14.3 Current rating Key to approvals UKCA Great Britain CE approval Europe C Tick approval Australia UL / cUL approval USA & Canada RoHS compliant China KC Certification Korea EurAsian Conformity EurAsia Commander S100 User Guide...

  • Page 9: Date Code Format

    NOTE The 100 V drive has a voltage doubler circuit on the input, therefore the rated output voltage is twice that of the supply and the motor used should have a rated voltage appropriate for this. Commander S100 User Guide...
  • Page 10 The thermal protection may, in some cases, allow the drive to exceed these ratings. It is not recommended to run beyond the rating of the drives as that will reduce the lifetime of the product and potentially void the warranty. CAUTION Commander S100 User Guide...

  • Page 11: Motor Sizing

    Supplied with two 6 mm M3 (Phillips/Slotted) screws for Bracket installation. Connects to the drive 485 port to allow communication to the PC. This is required CT Comms Cable 4500-0096 for use with software such as Connect and CT Scope. Commander S100 User Guide...
  • Page 12 This does not remove the Fibre Filter 3880-0008 need of additional filters on enclosure vents if the enclosure is in an environment where there are likely to be contaminants in the air. Commander S100 User Guide...

  • Page 13: Mechanical Installation

    Openings for cables etc. must be sealed with materials meeting the 5VB requirement, or else have a baffle above. See Figure 3-2 for acceptable ÷ baffle construction. The distance below the drive where this applies to the enclosure wall = Distance from the cabinet wall to the drive 0.0875. Commander S100 User Guide...

  • Page 14: Drive Dimensions And Mounting

    Figure 3-3 below shows the overall dimensions of the drive. The mounting location marked is only found on S100-03 drive. Figure 3-3 Overall dimensions Table 3-1 Overall dimensions Weight Model Number S100-01 6.14 2.70 5.12 0.55 1.21 S100-02 7.56 2.70 5.20 0.73 1.61 S100-03 7.56 3.54 5.20 0.84 1.85 Commander S100 User Guide...
  • Page 15 1.81 5.99 2.70 1.34 0.19 1.34 S100-02 1.81 7.36 2.70 1.34 0.19 2.17 S100-03 1.81 7.36 3.54 1.77 0.19 NOTE The EMC backplate screw is located slightly off centre on the frame size 3 drive (S100-03). Commander S100 User Guide...

  • Page 16: Enclosure Dimensions

    filter and drive input short as possible. External controller Table 3-4 Drive clearances Drive Clearances S100-01x13, S100-01x23 All other drives 100 mm (3.94 in) 45 mm (1.77 in) 0 mm (0 in) Commander S100 User Guide...
  • Page 17 P0 is the air pressure at sea level • PI is the air pressure at the installation Typically, a factor of 1.2 to 1.3 can be used. This will allow for any pressure drops in dirty air-filters. Commander S100 User Guide...

  • Page 18: Drive Fan Operation

    Ensure all screw terminals remain tight Crimp terminals Ensure all crimp terminals remain tight – check for any discoloration which could indicate overheating Cables Check all cables for signs of damage Ground connections Must be inspected and tested at appropriate intervals Commander S100 User Guide...

  • Page 19: Electrical Installation

    Single phase supply connections Figure 4-1 Single phase power connections Op onal EMC Filter Op onal Line Reactor Fuses / Live Neutral Supply Ground For dual-rated drives (S100-xxDxx), single phase connections should be made to L1 and L2. Commander S100 User Guide...
  • Page 20 Two copper conductors of the same cross-sectional area as the input phase conductor. If the drive is connected via a plug/socket conforming to IEC60309 then a single protective earthing conductor of at least 2.5 mm as part of a multi- conductor cable with adequate strain relief is permitted. Commander S100 User Guide...

  • Page 21: Terminal Torque Settings

    Cables marked † need to be rated for 90 °C and 1.5 mm in order to terminate with a ferrule. Cables marked †† need to be rated for 90 °C and 4 mm in order to terminate with a ferrule. Commander S100 User Guide...
  • Page 22 The maximum motor cable lengths specified in section 4.3.1 Cable lengths. are for cables that are shielded and contain four cores. Typical capacitance for this type of cable is 130 pF/m (i.e. from one core to all others and the shield connected together). Commander S100 User Guide...

  • Page 23: Fuse And Mcb Selection

    When protected by fuses or circuit breakers with maximum ratings as specified in Table 4-6, this product is suitable for use on a circuit capable of delivering not more than 5,000 RMS symmetrical amperes, 480 V maximum (up to the rated voltage of the drive module). Commander S100 User Guide...

  • Page 24: Supply Requirements

    Supply phases Techniques part current inductance S100-01113 0.18 0.25 7.20 0.79 4401-0143 S100-01123 0.25 0.33 8.50 0.79 4401-0143 S100-01133 0.37 10.40 0.79 4401-0143 S100-03113 0.55 0.75 14.80 0.48 4401-0144 S100-03123 0.75 0.48 4401-0144 S100-03133 28.5 0.48 4401-0226 Commander S100 User Guide...
  • Page 25 L = Inductance (H) V = Line to Line Voltage (V) f = Supply Frequency (Hz) I = Drive Rated Input Current (A) 4.5.4 Main A.C. supply contactor The recommended A.C. supply contactor type is AC1. Commander S100 User Guide...
  • Page 26 Switching of an output contactor should only occur when the output of the drive is disabled. Opening or closing of the contactor with the drive enabled will lead to: 1. Output Over Current error (E003) 2. High levels of radio frequency noise emission (disturbance to nearby equipment) 3. Increased contactor wear and tear Commander S100 User Guide...

  • Page 27: Ground Leakage

    The above leakage currents do not take into account any leakage currents of the motor or motor cable. Find additional details on the ground leakage in the Commander S100 EMC data-sheet. When the internal filter is installed the leakage current is high. In this case, a permanent fixed ground connection must be provided, or other suitable measures taken to prevent a safety hazard occurring if the connection is lost.

  • Page 28: Electromagnetic Compatibility (Emc)

    (bottom-centre). If it is not possible to use this screw, then the motor cable screen should be bonded to the cable management bracket accessory, or if necessary connected using a short pig-tail to the drive ground connections. Figure 4-6 EMC backplate screw Commander S100 User Guide...
  • Page 29 (supplied with accessory) into holes with a phillips or 3 mm (1/8 in) slotted screwdriver. The screws should be tightened with a maximum torque of 1.5 Nm (13.27 lb in). Figure 4-8 Grounding the motor cable shield Commander S100 User Guide...
  • Page 30 The motor cable shields should be bonded to the back-plate using uninsulated metal cable-clamps which should be positioned as close as possible to the terminal block. Keep the length of power conductors to a minimum and ensure that all sensitive equipment and circuits are at least 0.3 m (12 in) away from the terminal block. Commander S100 User Guide...
  • Page 31 Figure 4-12. If a digital port experiences a severe surge its protective alarm may operate A.7 (I/O Overload). Figure 4-12 Surge suppression for digital and unipolar inputs and outputs Signal from plant Signal to drive 30V zener diode e.g. 2 x BZW50-15 Commander S100 User Guide...
  • Page 32 Internal EMC filter The Commander S100 is available with C1 and C3 internal filters. It is recommended that the internal EMC filter be kept in place unless there is a specific reason for disconnecting it. The internal EMC filter reduces radio-frequency emission into the line power supply. The filter may need to be ❶...

  • Page 33: Control Connections

    The control connections shown above and the 485 port can be PELV rated when connected within a PELV circuit. The terminals are not PELV rated if the relay is connected to a circuit exceeding Overvoltage Category II. WARNING Commander S100 User Guide...
  • Page 34 PWM Output 1 kHz maximum current Resolution 0.02 % Common to all output types T3, T5, T10 0 V Common Voltage Range 0 V to +24 V Common connection for all external devices Sample rate 4 ms Commander S100 User Guide...
  • Page 35 -8 V to +30 V relative to 0V range Impedance 6.8 kΩ Voltage Range 0 V to +24 V Sample rate 4 ms As a Frequency Input Maximum 100 kHz Frequency < 5 V Low Level > 15 V High Level Commander S100 User Guide...

  • Page 36: Communication Connections

    CAUTION Use of shielded cable is recommended. The shield should be connected to ground at one point. This provides high noise immunity against external interference sources such as motor drives, and A.C. power cables. WARNING Commander S100 User Guide...

  • Page 37: Getting Started

    The NFC antenna is located in different locations depending on the device design and should be held against the top of the drive and moved in a figure of 8 motion until the connection is successful. Figure 5-1 Marshal homepage Commander S100 User Guide...
  • Page 38 Communications via NFC can be limited or disabled entirely according to the value set in Near Field Communication (P4.20). If set to 0, NFC communications are blocked. If set to 1, drive parameters can only be read. The default setting of 2 enables full read/write access with NFC when the drive is both unpowered and powered. Commander S100 User Guide...

  • Page 39: Connect

    Understanding the display The Commander S100 display is used to show drive status, parameter numbers, parameter values and to indicate units of the currently displayed parameter or to indicate that the drive is running. See Figure 5-3 for more information.

  • Page 40: Using The Keypad

    (Bit 3 is shown as active in example) Using the keypad The Commander S100 has four keys as can be seen in Table 5-3 below. Table 5-3 Key functions Setting button - Used to navigate through the drive parameter settings and rotate displayed parameters when the drive is running.
  • Page 41 Figure 5-4 Menu structure Indicates the key should be pressed and held to enact the desired movement. This time varies for different operations to allow for the best usability but 1 second is the standard time for most operations. Commander S100 User Guide...

  • Page 42: Understanding The Menu Structure

    Parameter changes are saved automatically after editing by pressing or holding the Settings button to return to Parameter Select or Status respectively. To save parameter changes over communications, Save Parameters (P4.19) should be set to 1. After saving the parameter will reset to 0. Commander S100 User Guide...

  • Page 43: Restoring Parameter Defaults

    Table 5-2. The PIN set in Security PIN (P4.02) will then have to entered one digit at a time, pressing the settings button to confirm each digit before the parameter value can be edited or viewed. Commander S100 User Guide...

  • Page 44: Running The Motor

    Remove the Run Forward (T13) or Run Reverse (T14) signal to stop the motor by following the selected deceleration Stopping rate. If the Enable signal (T12) is removed while the motor is running, the drive output is immediately disabled, and the motor will coast to a stop. Commander S100 User Guide...

  • Page 45: Controlling The Motor Speed

    Controlling the motor speed In the Commander S100, up to four references can be configured at one time and the user can switch between these references using digital inputs or by selecting a specific reference in Frequency Reference 1 to 4 Switch (P2.20). The references are configured in the parameters Frequency Reference 1 Selector (P2.21) to Frequency Reference 4 Selector (P2.24) with the reference inputs shown in Table 6-1.
  • Page 46 6 Analog output (P2.18) +24 V Output Preset Frequency 4 Reference 4 (P2.19) Ref Select 1 (DIO 1) DI 2 DI 3 DI 4 Ref Select 0 (DI 5) Current input and presets (P0.05 = 3) Commander S100 User Guide...
  • Page 47 Run and Stop commands. See section 6.3 Running, stopping and controlling motor direction. No changes are made to the I/O for this setting. Up/Down Reference 1 Percentage (P1.18) Not Configured Reference 2 Not Configured Reference 3 Not Configured Reference 4 Commander S100 User Guide...
  • Page 48 5 0 V 6 Analog output Not Configured Reference 2 +24 V Output Not Configured Reference 3 DIO 1 DI 2 DI 3 Not Configured Reference 4 DI 4 Frequency input (DI 5) Frequency input (P0.05 = 7) Commander S100 User Guide...

  • Page 49: Running, Stopping And Controlling Motor Direction

    When active the drive will run reverse at the Jog Frequency (P2.13). The user can only use the keypad buttons to provide Run, Stop and Jog Forward signals, but the Stop button will only stop the drive if the keypad buttons were used to run the drive. Commander S100 User Guide...
  • Page 50 Run Reverse is triggered, the drive will decelerate to 0 Hz using the selected deceleration rate then immediately accelerate to the inverse of the reference using the selected acceleration rate. +24 V Output DIO 1 Run Permit (DI 2) Run forward (DI 3) Run reverse (DI 4) DI 5 RF/RR 3 Wire Control (P6.13 = 2) Commander S100 User Guide...
  • Page 51 If the jog signal is active on digital input 4, the motor will run at the Jog Frequency (P2.13) (Default = 1.5 Hz). The Run Permit signal does not have any effect on the jog signal. +24 V Output DIO 1 Run Permit (DI 2) Run (DI 3) Jog (DI 4) DI 5 Run + Jog 3 Wire Control (P6.13 = 5) Commander S100 User Guide...
  • Page 52 Hold the UP & DOWN buttons together to run the motor at Jog Frequency (P2.13). This can be used to provide a quick spin test once the motor rating data has been set in the drive. Commander S100 User Guide...

  • Page 53: Connecting Motor Thermistors

    = The resistance of the thermistor when the error should occur. • Set Threshold Detector Function Select (P5.17) to External Error (14) • For an NTC thermistor, or a thermistor where the resistance decreases as the temperature increases, set Threshold Detector Output Invert (P5.16) to 1. Commander S100 User Guide...

  • Page 54: Drive Parameters

    Run + Jog (3 Wire) (5), P0.10 Run/Stop Configuration Enable + Run Forward + Run Reverse (1) P6.13 Run Forward + Run Reverse (2 Wire) (6), Run + Reverse (2 Wire) (7), Keypad (8), Keypad With Enable (9), Keypad Jog (10) Commander S100 User Guide...

  • Page 55: Single Line Parameter Descriptions

    Dependent on parameter saved P1.29 Error 0 to 255 P1.30 Error History 1 0 to 255 P1.31 Error History 2 0 to 255 P1.32 Error History 3 0 to 255 P1.33 Drive Diagnostic 0 to 17 Commander S100 User Guide...
  • Page 56 None (0) P2.25 Skip Frequency 0.0 to Maximum Frequency Reference (P2.02) Hz 0.0 Hz P2.26 Skip Frequency Band 0.0 to 25.0 Hz 0.5 Hz P2.27 Fire Mode Reference ± Maximum Frequency Limit (P2.02) Hz 0.0 Hz Commander S100 User Guide...
  • Page 57 Binary Control Word 0 to 65535 (Binary 16 bit) P4.19 Save Parameters Off (0) or On (1) Off (0) P4.20 Near Field Communication (NFC) Disabled (0), Read Only (1), Read & Write (2) Read & Write (2) Commander S100 User Guide...
  • Page 58 Ref Switch Bit 0 (10), Ref Switch Bit 1 (11), Ramp Select (12), PID Enable (13), External Error (14), Drive Reset (15), Run (16), Reverse (17), Jog Forward (18), Jog Reverse (19), Fire Mode (20) P5.18 PID Negative Limit Enable Off (0) or On (1) Off (0) Commander S100 User Guide...
  • Page 59 T15 Frequency Input Percentage at P6.30 ±100.00 % 0.00 % Minimum Input P6.31 T15 Frequency Input Maximum Input 0.00 to 100.00 % 100.00 % T15 Frequency Input Percentage at P6.32 ±100.00 % 100.00 % Maximum Input Commander S100 User Guide...

  • Page 60: Parameter Descriptions

    The drive is injecting D.C. braking current into the motor Error The drive in an error state, check the error log for more information Under Voltage The drive is in the under-voltage state Initialising The drive systems are initialising Commander S100 User Guide...
  • Page 61 Bit 6 At Speed ± 1 Hz Indicates the Ramp Output (P1.14) is within 1 Hz of the Ramp Input. Bit 7 At Zero ± 2 Hz Indicates the Ramp Output (P1.14) is within 2 Hz of 0 Hz. Commander S100 User Guide...
  • Page 62 These values can be used for speed control by selecting an appropriate configuration in Frequency Reference Configuration (P2.03) or by selecting the function in Frequency Reference 1 Selector (P2.21) to Frequency Reference 4 Selector (P2.24). When selected for speed control, 100 % is the Maximum Frequency Limit (P2.02). Commander S100 User Guide...
  • Page 63 If Thermal Protection Action (P3.21) is set to Error, the error will occur when this parameter = 100 %. An alarm is indicated if this percentage is > 95 % and cleared when < 75 %, see Alarm Indicators (P1.09). Commander S100 User Guide...
  • Page 64 Error History 2 P1.32 Error History 3 Range: 0 to 255 Default: Displays the most recent error (including an active error). Previous errors are listed with Error History 1 being more recent than Error History 3. Commander S100 User Guide...
  • Page 65 Drive has stopped because the current loop has been lost on one of the analog inputs, see Alarm Indicators Current Loop Loss (P1.09). The drive is not running because it is currently in Supply Loss, Injecting D.C., Error, Under Voltage or it is still Drive State initialising, see Drive State (P1.05). Commander S100 User Guide...
  • Page 66 This is used for scaling the range of percentage inputs. Default for 50 Hz regions = 50.0 Hz Default for 60 Hz regions = 60.0 Hz. Output Frequency (P1.01) can be higher than this limit due to motor slip compensation. NOTE Commander S100 User Guide...
  • Page 67 T15 Digital Input 5 Function Select (P6.20) “-” indicates that the configuration will not change the setting of the parameter from the current value. For more detailed information and wiring diagrams refer to section 6.3 Running, stopping and controlling motor direction. Commander S100 User Guide...
  • Page 68 Distance Stop Example: Figure 7-3 Distance Stop Frequency (Hz) Frequency (Hz) P2.02 P2.02 x 0.5 Time (s) 2 x T T = Deceleration Rate 1 (P2.07) Distance (5) is the point that the ‘Run’ signal is removed. Commander S100 User Guide...
  • Page 69 Acceleration Rate 1 (P2.06) and Deceleration Rate 1 (P2.07) are used by the ramp system. Acceleration Rate 1 (P2.06) and Deceleration Rate 1 (P2.07) are used by the ramp system. Acceleration Rate 2 (P2.08) and Deceleration Rate 2 (P2.09) are used by the ramp system. Commander S100 User Guide...
  • Page 70 The rate of change of Up/Down Percentage (P1.18) is defined by this parameter which is the number of seconds to change from 0 % to 100 %. This rate is applied when holding the Up or Down buttons and the terminal control. Single presses will change the value by 0.1 %. Commander S100 User Guide...
  • Page 71 0 to 9 Default: 6 (T2 Analog 1 %) P2.22 Frequency Reference 2 Selector Range: 0 to 9 Default: 7 (T4 Analog 2 %) P2.23 Frequency Reference 3 Selector Range: 0 to 9 Default: 0 (None) Commander S100 User Guide...
  • Page 72 Figure 7-6 Percent to Frequency scaling If this parameter is set to 0 (None), the drive will run at the Minimum Frequency Limit (P2.01). NOTE The value of these parameters can be set by Frequency Reference Configuration (P2.03). NOTE Commander S100 User Guide...
  • Page 73 Skip Frequency Band (P2.26) defines the range either side of the value set here over which references are rejected in either direction. Figure 7-7 Skip Frequency set up P2.26 Skip Frequency Band Range: 0.0 to 25.0 Hz Default: 0.5 Hz Defines the range either side of the skip reference to be skipped. See Skip Frequency (P2.25). Commander S100 User Guide...
  • Page 74 It is recommended that the drive parameters should be protected from un-authorized changes by using Security PIN (P4.02) to reduce the risk. The parameters listed may also be changed via serial communications so adequate precautions should be taken if this functionality is utilized. Commander S100 User Guide...
  • Page 75 480 V 460 V 60 Hz P3.04 Motor Rated Power Factor Range: 0.00 to 1.00 Default: Rating Dependent Motor Rated Power Factor is the rated power factor of the machine, cos φ (taken from the motor nameplate). Commander S100 User Guide...
  • Page 76 For Square V to F, only the starting boost is adjustable and the voltage output follows a square law from this point until the voltage reaches Motor Rated Voltage (P3.03) at Motor Rated Frequency (P3.15). At frequencies above this the motor voltage is constant. Commander S100 User Guide...
  • Page 77 Defines the time during which D.C. current is injected into the motor during timed injection stopping modes. See Stopping Mode Selector (P2.04). Excessive braking time when the motor speed is low can cause motor overheating due to reduced motor self-ventilation. Commander S100 User Guide...
  • Page 78 The disadvantages of setting this parameter are increased acoustic noise from the motor and a reduction in the thermal capability of the drive at low output frequencies. Commander S100 User Guide...
  • Page 79 Increasing the value may be required if Standard Ramp (1) or Ramp + Motor Loss (2) are being used in Deceleration Ramp Type (P2.11) with a high inertia load, or if Supply Loss Action (P4.08) > 0, as the increased gain will help the control of the D.C. link voltage during these operations. Commander S100 User Guide...
  • Page 80 8 data bits, 1 stop bit, even parity bit 8.1OP 8 data bits, 1 stop bit, odd parity bit The drive always uses MODBUS RTU and is always a slave. All parameters can be accessed as 16-bit registers. Commander S100 User Guide...
  • Page 81 If the supply voltage returns during a Ramp Stop or before the drive has shut down, the run signal needs to be removed and reapplied before the drive will run again. P4.09 Parameter 1 Save on Error Selector Range: 0 to 25 Default: 14 (Ramp Output) P4.10 Parameter 2 Save on Error Selector Range: 0 to 25 Default: 6 (Output Current) Commander S100 User Guide...
  • Page 82 Set to 255 to clear the error history. Set to 100 to reset the drive. Setting to 0 will not result in an error. Errors related to the EEPROM and non-resettable errors cannot be initiated via this parameter. Commander S100 User Guide...
  • Page 83 The drive's NFC features are fully enabled NOTE If a security PIN is set in Security PIN (P4.02) this will apply to Marshal and parameters will not be able to be changed unless the PIN is provided. Commander S100 User Guide...
  • Page 84 The response and accuracy of the process is dependent on the PID gain settings. See the descriptions of PID Proportional Gain (P5.07) and PID Integral Gain (P5.08) for setting instructions and more information. In the Commander S100 PID Controller the differential term is fixed to 0.
  • Page 85 PID Fixed Reference Setpoint 1 P5.02 PID Fixed Reference Setpoint 2 Range: -100.00 to 100.00 % Default: 0.00 % Used where a setpoint for the controller is fixed and does not change, or could be updated via serial comms. Commander S100 User Guide...
  • Page 86 If PID Error (P1.21) = 10 % and a proportional gain of 1.000, then the proportional term is a value of 10 %. A higher value will reduce response time. However, if the value is set too high it may introduce oscillation in the system. Commander S100 User Guide...
  • Page 87 Enabling the PID is dependent on two conditions, the value set in this parameter and any digital input function that has been configured to PID Hardware Enable (13). Bit 0 in PID Status Indicators (P1.20) indicates whether the PID is enabled or not. the value of this parameter can be set by Frequency Reference Configuration (P2.03). NOTE Commander S100 User Guide...
  • Page 88 No change of state Threshold Input ≥ Upper Threshold Lower Threshold = Threshold Detector Level (P5.13) - (Threshold Detector Hysteresis (P5.14) / 2) Upper Threshold = Threshold Detector Level (P5.13) + (Threshold Detector Hysteresis (P5.14) / 2) Commander S100 User Guide...
  • Page 89 P5.16 Threshold Detector Output Invert Range: 0 to 1 Default: Set to 1 to invert the logic level from the Threshold Detector. The Threshold Detector output is shown in bit 2 of PID Status Indicators (P1.20). Commander S100 User Guide...
  • Page 90 P5.18 PID Negative Limit Enable Range: 0 to 1 Default: 0 (Off) Setting this parameter to On (1) allows PID Percentage (P1.19) to be negative which will allow the motor to rotate in the reverse direction. Commander S100 User Guide...
  • Page 91 1 kHz output frequency. The value of this parameter can be set by Frequency Reference Configuration (P2.03). NOTE Commander S100 User Guide...
  • Page 92 If a scale set here causes the output to exceed 100 %, the output value is limited to 10 V or 20 mA. Commander S100 User Guide...
  • Page 93 Negative Logic inputs (sourcing inputs) to suit NPN type sensors. When analog inputs are used as digital inputs, they do not source or sink current, but the logic is inverted when this parameter is set. This parameter has no effect on the digital output or analog inputs. Commander S100 User Guide...
  • Page 94 0 to 20 Default: 1 (Hardware Enable) P6.18 T13 Digital Input 3 Function Select Range: 0 to 20 Default: 2 (Run Forward) P6.19 T14 Digital Input 4 Function Select Range: 0 to 20 Default: 3 (Run Reverse) Commander S100 User Guide...
  • Page 95 If Run Forward or Run Reverse is made active, the Reverse function will be ignored i.e. explicit Run Forward and Run Reverse signals override the direction selection. • A Run signal overrides a Jog signal. The value of these parameters can be set by Run/Stop Configuration (P6.13). NOTE Commander S100 User Guide...
  • Page 96 T4 Analog Input 2 Percentage at Maximum Input Range: -100.00 to 100.00 % Default: 100.00 % These scaling parameters apply to T4 analog input 2. See the description below T2 Analog Input 1 Minimum Input (P6.21). Commander S100 User Guide...
  • Page 97 100.00 % P6.32 T15 Frequency Input Percentage at Maximum Input Range: -100.00 to 100.00 % Default: 100.00 % These scaling parameters apply to T15 Frequency Input. See the description below T2 Analog Input 1 Minimum Input (P6.21). Commander S100 User Guide...

  • Page 98: Communications

    + transmission time for the response. The Commander S100 can also a add a transmit delay if the master is not ready to receive data within 1 ms of the drive receiving a message. See Minimum Serial Comms Transmit Delay (P4.06).
  • Page 99 All CT devices support a minimum data consistency of one parameter (16 bit or 32 bit data). Some devices support consistency for a complete CRC MSB multiple register transaction.The Commander S100 only supports 16-bit. Table 8-4 Slave response 8.1.5 Data encoding...
  • Page 100 Modbus Function Code (0x2B) MEI Type (0x0E) (0x01): Basic identification (mandatory) Read Device ID Code (0x02): Regular identification (optional) Starting Object ID (0x00) (0x70): Basic identification CRC LSB (0x70): Regular identification (0x77): Basic identification CRC MSB (0x87): Regular identification Commander S100 User Guide...
  • Page 101 Exception message format The slave exception message has the following format. Byte Description Slave source node address Original function code with bit 7 set Exception code CRC LSB CRC MSB Commander S100 User Guide...

  • Page 102: Parameter Update Rates & Fast Access Parameters

    P4.18 Binary Control Word P5.01 PID Fixed Reference Setpoint 1 P5.02 PID Fixed Reference Setpoint 2 P5.07 PID Proportional Gain P5.08 PID Integral Gain P5.13 Threshold Detector Level P5.14 Threshold Detector Hysteresis P5.15 Threshold Detector Delay Commander S100 User Guide...

  • Page 103: Diagnostics

    Reduce the load on the motor I/O Overload The current demand on the drive 24 V circuit has exceeded 100 mA. Recommended Actions: • Check 24 V output, digital output and 485 port for a current overload condition or potential short Commander S100 User Guide...

  • Page 104: Errors

    Ramp Output (P1.14) has exceeded the threshold defined by 1.2 x Maximum Frequency Limit (P2.02). Recommended actions: • Check that the motor is not being driven by another part of the system E009 Capacitor Failed The D.C. bus capacitors have failed - Contact the supplier of the drive. Commander S100 User Guide...
  • Page 105 3 mA. Recommended actions: • Check control wiring is correct • Check control wiring is undamaged • Check T2 Analog Input 1 Type (P6.01) • Check the current signal is present and greater than 3 mA Commander S100 User Guide...
  • Page 106 Check motor and drive connections • Check cable integrity E099 Save Blocked A save has been triggered while Marshal is attempting to communicate with the drive. Recommended actions: • Save parameter settings using Save Parameters (P4.19) Commander S100 User Guide...
  • Page 107 Recommended actions: • Restore factory defaults (P4.01) E252 Database Changed A firmware update has been interrupted. The firmware has been changed but the project parameter values have been lost. Recommended actions: • Restore Factory Defaults (P4.01) Commander S100 User Guide...

  • Page 108: Technical Data

    Drive Model Number 4 kHz 12 kHz 4 kHz 12 kHz 4 kHz 12 kHz 100 V Drive (100 to 120 V ±10 %) S100-01113 0.18 0.25 S100-01123 0.25 0.33 S100-01133 0.37 S100-03113 0.55 0.75 S100-03123 0.75 S100-03133 Commander S100 User Guide...
  • Page 109 S100-03413 S100-03423 10.1.2 Altitude Altitude range of the Commander S100 is 0 to 3,000 m (9,900 ft), subject to the following conditions: • 0 m to 1000 m above sea level: no derate required. • 1,000 m to 3,000 m (3,300 ft to 9,900 ft) above sea level: de-rate the maximum output current from the specified figure by 1 % per 100 m (330 ft) above 1,000 m (3,300 ft).

  • Page 110: Power Dissipation

    It is therefore recommended that drive are powered up for a minimum of 1 hour after every 2 years of storage. This process allows the drive to be stored for a further 2 years. Commander S100 User Guide...

  • Page 111: Emission Compliance

    Restricted distribution is defined as a mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers, customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives. IEC 61800-3:2018 and EN 61800-3:2018 Commander S100 User Guide...

  • Page 112: Maximum Cable Lengths

    EMC standard, such as C1, refer to the cable lengths given in section 10.4 Emission compliance . 10.6 Starts per hour By electronic control: Unlimited By interrupting the A.C. supply: ≤20 (equally spaced) Commander S100 User Guide...

  • Page 113: Start-Up Time

    The time taken from the moment of applying power to the drive, to the drive being ready to run the motor is 2.5 s 10.8 Maximum output frequency The Commander S100 is limited to maximum output frequency of 300 Hz. 10.9 Accuracy and resolution Frequency: The absolute frequency accuracy depends on the accuracy of the oscillator used with the drive microprocessor.

  • Page 114: Ip Rating

    Frequency range: 10 to 150 Hz Severity: 0.075 mm amplitude from 10 to 57 Hz 1g peak acceleration from 57 to 150 Hz Sweep rate:1 octave/minute Duration:10 sweep cycles per axis in each of 3 mutually perpendicular axes. Commander S100 User Guide...
  • Page 115 Frequency range: 5 to 13.2 Hz ± 1.0 mm 13.2 to 100 Hz ± 0.7 g (6.9 ms -2) For more information, please refer to section 12 Vibration Test 1 of the Lloyds Register Test Specification Number 1. Commander S100 User Guide...
  • Page 116 All models incorporate internal overload protection for the motor that is adjustable. Refer to section 6 Running the motor. All models are provided with thermal memory retention. The drive are provided with user terminals that can be connected to a motor thermistor. Refer to section 6.4 Connecting motor thermistors. Commander S100 User Guide...
  • Page 117 Security PIN ............38 Jog ................49 Square (Quadratic) V to F ............76 Stopping the motor ............ 44 Switching Frequency ..........77 Keypad ......11 Threshold Detector ..........53 Linear (Fixed) V to F ...............76 Up/Down Percentage ......45 Commander S100 User Guide...
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