Nidec Commander C200 Power Installation Manual
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Nidec Commander C200 Power Installation Manual

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  • Page 2 Original Instructions For the purposes of compliance with the EU Machinery Directive 2006/42/EC, the English version of this manual is the Original Instructions. Manuals in other languages are Translations of the Original Instructions. Documentation The information contained in this manual is believed to be correct at the time of printing and does not form part of any contract.
  • Page 3 All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher. Copyright © November 2018 Nidec Control Techniques Ltd...

  • Page 4: Table Of Contents

    Contents Safety information ..................11 Warnings, Cautions and Notes ................11 Important safety information. Hazards. Competence of designers and installers ..11 Responsibility ......................11 Compliance with regulations ..................11 Electrical hazards ....................12 Stored electrical charge ..................12 Mechanical hazards ....................12 Access to equipment ....................12 Environmental limits ....................12 1.10 Hazardous environments ..................13 1.11...
  • Page 5 EU Declaration of Conformity Nidec Control Techniques Ltd This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant European Union harmonization legislation. The declaration applies to the variable...
  • Page 6 EU Declaration of Conformity Nidec Control Techniques Ltd The Gro This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant European Union harmonization legislation. The declaration applies to the variable...
  • Page 7 EU Declaration of Conformity (including 2006 Machinery Directive) Nidec Control Techniques Ltd The Gro This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant European Union harmonization legislation. The declaration applies to the variable...
  • Page 8 Person authorised to complete the technical file: P Knight Conformity Engineer Newtown, Powys, UK G. Williams Vice President, Technology Date: 17th March 2016 Place: Newtown, Powys, UK IMPORTANT NOTICE These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems.
  • Page 9 EU Declaration of Conformity (including 2006 Machinery Directive) Nidec Control Techniques Ltd The Gro This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant European Union harmonization legislation. The declaration applies to the variable...
  • Page 10 Person authorised to complete the technical file: P Knight Conformity Engineer Newtown, Powys, UK Jon Holman-White Director of Research and Development Date: 9th October 2018 Place: Newtown, Powys, UK IMPORTANT NOTICE hese electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems.

  • Page 12: Electrical Hazards

    2014/30/EU: Electromagnetic Compatibility. Electrical hazards The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive. Hazardous voltage may be present in any of the following locations: •...

  • Page 13: Hazardous Environments

    1.10 Hazardous environments The equipment must not be installed in a hazardous environment (i.e. a potentially explosive environment). 1.11 Motor The safety of the motor under variable speed conditions must be ensured. To avoid the risk of physical injury, do not exceed the maximum specified speed of the motor. Low speeds may cause the motor to overheat because the cooling fan becomes less effective, causing a fire hazard.
  • Page 16 Table 2-1 100 V drive ratings (100 V to 120 V ±10 %) Heavy Duty Input Maximum Nominal power Open loop RFC peak Motor power phases continuous Model peak current current at 200 V output current 200 V 01100017 0.25 0.33 01100024 0.37...

  • Page 17: Ratings

    Table 2-3 400 V drive ratings (380 V to 480 V ±10 %) Heavy Duty Maximum Input phases Open loop RFC peak Nominal Motor power Model continuous peak current current power at 400 V at 460 V output current 02400013 0.37 02400018 0.55...

  • Page 18: Drive Features

    Drive features Figure 2-3 Features of the drive (Unidrive M400 illustrated) 1. Rating label (On side of 5. Control connections 9. DC bus - 13. Safe Torque Off drive) connections 2. Identification label 6. Braking terminal 10. Motor connections 14. Keypad connection 3.
  • Page 21 3.2.2 Environmental protection The drive must be protected from: • Moisture, including dripping water or spraying water and condensation. An anti-condensation heater may be required, which must be switched off when the drive is running. • Contamination with electrically conductive material •...
  • Page 28 3.5.1 Enclosure sizing 1. Add the dissipation figures from section 5.1.2 Power dissipation on page 81 for each drive that is to be installed in the enclosure. 2. If an external EMC filter is to be used with each drive, add the dissipation figures from section 5.2.1 EMC filter ratings on page 101 for each external EMC filter that is to be installed in the enclosure.
  • Page 30 Calculating the air-flow in a ventilated enclosure The dimensions of the enclosure are required only for accommodating the equipment. The equipment is cooled by the forced air flow. Calculate the minimum required volume of ventilating air from: -------------------------- - – Where: Air-flow in m per hour (1 m...

  • Page 31: Heatsink Fan Operation

    3.5.2 Enclosure design and drive ambient temperature Drive derating is required for operation in high ambient temperatures Totally enclosing or through panel mounting the drive in either a sealed cabinet (no airflow) or in a well ventilated cabinet makes a significant difference on drive cooling. The chosen method affects the ambient temperature value (T ) which should be used for any rate...

  • Page 32: External Emc Filter

    External EMC filter The external EMC filter details for each drive rating are provided in the table below. Weight Model CT part number 100 V 4200-1000 01100017 to 01100024 0.49 1.08 4200-1001 (low leakage) 02100042 to 02100056 4200-2000 0.90 1.98 200 V 4200-1000 01200017 to 01200042...
  • Page 33 Figure 3-9 Footprint mounting the EMC filter Figure 3-10 Bookcase mounting the EMC filter Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 5...
  • Page 34 Figure 3-11 Size 1 to 4 external EMC filter X: Threaded holes for footprint V: Ground stud Y: Footprint mounting hole diameter mounting of the drive Z: Bookcase mounting slot diameter CS: Cable size Table 3-3 Size 1 external EMC filter dimensions CT part number 4200-1000...
  • Page 35 Table 3-5 Size 3 external EMC filter dimensions CT part number 4200-3000 4.0 mm (12 AWG) 4200-3001 4200-3004 227 mm 265.8 mm 59 mm 41 mm 282 mm 90 mm 4.5 mm 4.5 mm (8.94 in) (10.4 in) (2.32 in) (1.61 in) (11.1 in) (3.54 in)
  • Page 36 3.7.1 EMC filter torque settings Table 3-7 Optional external EMC filter terminal data Power connections Ground connections CT part Max cable number Max torque Ground stud size Max torque size 4200-1000 4200-1001 1.8 N m 1.7 N m 10 mm 4200-2000 (1.4 lb ft) (1.3 lb ft)
  • Page 40 Table 3-13 Heatsink fan replacement kits Model Part number Size 1 3470-0092 Size 2 3470-0095 Size 3 3470-0099 Size 4 3470-0103 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide Issue Number: 5...
  • Page 48 Line reactors are particularly recommended for use with the following drive models when one of the above factors exists, or when the supply capacity exceeds 175 kVA: Size 1 to 3. Model sizes 04200133 to 04400170 have an internal DC choke so they do not require AC line reactors except for cases of excessive phase unbalance or extreme supply conditions.
  • Page 49 4.2.4 Input line reactor specification for size 1 to 4 Table 4-1 AC line reactor values Dimensions Continuous Peak (mm) Reactor Inductance Weight Drives Input current part current used with phases number 01200017 4402-0224 2.25 01200024 01200033 4402-0225 15.1 30.2 01200042 02200024 4402-0224...
  • Page 52 Table 4-5 AC Input current and fuse ratings (100 V) Fuse rating Maximum Maximum continuous overload rating** input input Model current current Maximum Nominal Maximum Nominal Class Class 01100017 12.6 01100024 11.1 15.2 CC, J or 02100042 18.8 28.2 02100056 24.0 37.4 Table 4-6 AC Input current and fuse ratings (200 V)
  • Page 54 Table 4-9 Cable ratings (200 V) Cable size (IEC 60364-5-52) Cable size (UL508C) Model Input Output Input Output Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum 01200017 01200024 01200033 01200042 02200024 02200033 02200042 02200056 2.5/1.5 12/14 02200075 03200100 10/12 04200133 4/2.5 04200176 Table 4-10 Cable ratings (400 V)
  • Page 56 4.4.1 Cable types and lengths Since capacitance in the motor cable causes loading on the output of the drive, ensure the cable length does not exceed the values given in Table 4-11 to Table 4-13. Use 105 °C (221 °F) (UL 60/75 °C temp rise) PVC-insulated cable with copper conductors having a suitable voltage rating, for the following power connections: •...

  • Page 62: Braking

    Table 4-17 Braking resistor resistance and power rating (400 V) Minimum Instantaneous Continuous Model resistance* power rating power rating Ω 02400013 0.37 02400018 0.55 02400023 0.75 02400032 02400041 03400056 03400073 03400094 04400135 11.2 04400170 * Resistor tolerance: ±10 % For high-inertia loads or under continuous braking, the continuous power dissipated in the braking resistor may be as high as the power rating of the drive.
  • Page 78 Figure 4-28 Surge suppression for analog and bipolar inputs and outputs Signal from plant Signal to drive 2 x 15V zener diode e.g. 2xBZW50-15 Surge suppression devices are available as rail-mounting modules, e.g. from Phoenix Contact: Unipolar TT-UKK5-D/24 DC Bipolar TT-UKK5-D/24 AC These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal.

  • Page 79: Technical Data

    Technical data Drive technical data 5.1.1 Power and current ratings (Derating for switching frequency and temperature) For a full explanation of ‘Normal Duty’ and ‘Heavy Duty’ refer to the Control User Guide. Table 5-1 Maximum permissible continuous output current @ 40 °C (104 °F) ambient Heavy Duty Nominal Maximum permissible continuous output current (A) for the following...
  • Page 80 Table 5-2 Maximum permissible continuous output current @ 50 °C (122 °F) (size 1 to 4) Heavy Duty Maximum permissible continuous output current (A) Model for the following switching frequencies 0.667 100 V 01100017* 01100024* 02100042 02100056 200 V 01200017* 01200024* 01200033* 01200042*...
  • Page 81 5.1.2 Power dissipation Table 5-3 Losses @ 40 °C (104 °F) ambient (size 1 to 4) Heavy Duty Drive losses (W) taking into account any current derating for the given Nominal rating Model conditions 0.667 100 V 01100017 0.25 0.33 01100024 0.37 02100042...
  • Page 82 Table 5-4 Losses @ 50°C (122°F) ambient (size 1 to 4) Heavy Duty Nominal Drive losses (W) taking into account any current derating for the given Model rating conditions 0.667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz...
  • Page 83 5.1.3 Supply requirements AC supply voltage: 100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 % Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases).
  • Page 84 5.1.6 Temperature, humidity and cooling method Size 1 to 4: Ambient temperature operating range: - 20 °C to 60 °C (- 4 °F to 140 °F). Output current derating must be applied at ambient temperatures >40 °C (104 °F). Cooling method: Forced convection Maximum humidity: 95 % non-condensing at 40 °C (104 °F) 5.1.7 Storage...
  • Page 85 Table 5-5 IP Rating degrees of protection First digit Second digit Protection against foreign bodies and access to Protection against ingress of water hazardous parts Non-protected Non-protected Protected against solid foreign objects of Protected against vertically falling water 50 mm and greater drops (back of a hand) Protected against solid foreign objects of...
  • Page 86 5.1.12 Vibration Bump Test Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-27: Test Ea: Severity: 15 g peak, 11 ms pulse duration, half sine. No. of Bumps: 18 (3 in each direction of each axis). Referenced standard: IEC 60068-2-29: Test Eb: Severity: 18 g peak, 6 ms pulse duration, half sine.
  • Page 87 5.1.15 Output frequency / speed range Unidrive Mxxx models: In all operating modes (Open loop, RFC-A) the maximum output frequency is limited to 550 Hz. Unidrive HS30 models: In open loop mode only, the maximum achievable output frequency is 3,000 Hz. 5.1.16 Accuracy and resolution Frequency:...
  • Page 89 Table 5-11 AC Input current and fuse ratings (100 V) Fuse rating Maximum Maximum continuous overload rating** input input Model current current Maximum Nominal Maximum Nominal Class Class 01100017 12.6 01100024 11.1 15.2 CC, J or T* 02100042 18.8 28.2 02100056 24.0 37.4...
  • Page 91 Table 5-15 Cable ratings (200 V) Cable size (IEC 60364-5-52) Cable size (UL508C) Model Input Output Input Output Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum 01200017 01200024 01200033 01200042 02200024 02200033 02200042 02200056 2.5/1.5 12/14 02200075 03200100 10/12 04200133 4/2.5 04200176 Table 5-16 Cable ratings (400 V)
  • Page 92 Table 5-17 Inrush current Model Peak Inrush Current (A) 01100017 01100024 01200017 01200024 01200033 01200042 02100042 28.3 02100056 28.3 02200024 27.5 02200033 27.5 02200042 27.5 02200056 27.5 02200075 27.5 02400013 02400018 02400023 02400032 02400041 03200100 18.3 03400056 11.3 03400073 11.3 03400094 11.3 04200133...
  • Page 93 5.1.22 Maximum motor cable lengths Table 5-18 Maximum motor cable lengths (100 V drives) 100 V Nominal AC supply voltage Model Maximum permissible motor cable length for each of the following switching frequencies 0.667 kHz 1kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz...
  • Page 94 • The default switching frequency is 3 kHz for Open-loop and RFC-A. The maximum cable length is reduced from that shown in Table 5-18, Table 5-19 and Table 5-20 if high capacitance motor cables are used. For further information, refer to section 4.4.2 High- capacitance / reduced diameter cables on page 57.
  • Page 95 Table 5-23 Braking resistor resistance and power rating (400 V) Minimum Instantaneous Continuous Model resistance* power rating power rating Ω 02400013 0.37 02400018 0.55 02400023 0.75 02400032 02400041 03400056 03400073 03400094 04400135 11.2 04400170 * Resistor tolerance: ±10 % For high-inertia loads or under continuous braking, the continuous power dissipated in the braking resistor may be as high as the power rating of the drive.
  • Page 97 5.1.25 Electromagnetic compatibility (EMC) This is a summary of the EMC performance of the drive. For full details, refer to the EMC Data Sheet which can be obtained from the supplier of the drive. Table 5-28 Immunity compliance Type of Standard Test specification Application...
  • Page 98 Table 5-29 Size 1 emission compliance Motor cable Switching Frequency (kHz) length 0.667 Using internal filter only: Using external filter and internal filter: ‐ ‐ ‐ Using low leakage external filter: ‐ ‐ ‐ Table 5-30 Size 2 emission compliance Motor cable Switching Frequency (kHz) length...

  • Page 100: Optional External Emc Filters

    Optional external EMC filters Table 5-33 Drive and EMC filter cross reference Model CT part number 100 V 01100017 to 01100024 4200-1000, 4200-1001 (low leakage) 02100042 to 02100056 4200-2000 200 V 01200017 to 01200042 4200-1000, 4200-1001 (low leakage) 4200-2001, 4200-2002 (low leakage) 02200024 to 02200075 4200-2003, 4200-2004 (low leakage) 4200-3000, 4200-3001 (low leakage)
  • Page 101 5.2.1 EMC filter ratings Table 5-34 Optional external EMC filter details Maximum Voltage Power dissipation Ground leakage continuous current rating at rated current Balanced Discharge supply Phases CT part @ 40 °C @ 50 °C resistors @ 40 °C @ 50 °C phase-to- Worst number...
  • Page 102 5.2.2 Overall EMC filter dimensions Table 5-35 Optional external EMC filter dimensions Dimension (mm) Weight CT part number inch inch inch 4200-1000 8.46 2.95 1.61 0.49 1.08 4200-1001 8.46 2.95 1.61 0.49 1.08 4200-2000 10.28 3.07 1.61 0.90 1.98 4200-2001 10.28 3.07 1.61...

  • Page 103: Ul Listing Information

    Products that incorporate the Safe Torque Off function have been investigated by UL. The UL file reference is: FSPC.E171230. Option modules, kits and accessories All Option Modules, Control Pods and Installation Kits supplied by Nidec Industrial Automation for use with these drives are UL Listed. Enclosure ratings Drives are UL Open Type as supplied.

  • Page 104: Electrical Installation

    Electrical Installation TERMINAL TORQUE Terminals must be tightened to the rated torque as specified in the Installation Instructions. Refer to section 3.8.1 Terminal sizes and torque settings on page 38 for further information. WIRING TERMINALS Drives must be installed using cables rated for 75 °C operation, copper wire only. UL Listed closed-loop connectors sized according to the field wiring shall be used for all field wiring connections.

  • Page 105: Electrical Supply

    Mentor MP25A, 45A, 75A, 105A, 155A or 210A range manufactured by Nidec Industrial Automation. Alternatively, the inverters may be supplied by converters from the Unidrive-M range manufactured by Nidec Industrial Automation.

This manual is also suitable for:

Commander c300Unidrive m100Unidrive m400

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