Laguna Tools Dake VDL-18 Assembly And Instruction Manual

Laguna Tools Dake VDL-18 Assembly And Instruction Manual

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WARNING! Read and understand all instructions and responsibilities before
operating. Failure to follow safety instructions and labels could result in
serious injury.
Dake Corporation
1809 Industrial Park Dr.
Grand Haven, MI 49417
DAKE VDL-18
ASSEMBLY AND INSTRUCTIONAL MANUAL
Phone: 800.937.3253
www.dakecorp.com
customerservice@dakecorp.com

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Summary of Contents for Laguna Tools Dake VDL-18

  • Page 1 DAKE VDL-18 ASSEMBLY AND INSTRUCTIONAL MANUAL WARNING! Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury. Dake Corporation Phone: 800.937.3253 www.dakecorp.com 1809 Industrial Park Dr. customerservice@dakecorp.com Grand Haven, MI 49417...
  • Page 2: Table Of Contents

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Table of Contents DAKE Standard Limited Warranty ..................... 3 Finished Machines ..........................3 Parts ..............................3 Sale of Service (Repairs)........................3 Warranty Process ..........................3 Warranty Exceptions ......................... 4 Return &...
  • Page 3: Dake Standard Limited Warranty

    DAKE Standard Limited Warranty Finished Machines Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end user. Parts Dake warrants to the original purchaser the component part manufactured or distributed by it to be free from defects in material and workmanship under normal use and service...
  • Page 4: Warranty Exceptions

    • Phone: (800) 937-3253 • Email: customerservice@dakecorp.com When contacting Dake, please have the following information readily available: Model # Serial # Sales Order # Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number.
  • Page 5: Returns

    Returns All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These policies are valid from the date of final shipment to the end user. To be eligible for a return, the item must be unused and in the same condition as received. All requested warranty claims must be communicated to the distributor or representative responsible for the sale.
  • Page 6: Specifications

    Specifications Machine Specifications VDL-18 Bandsaw Description Dimensions Motor Voltage/HP 115/ 230V (prewired 115V)/ 1-3/4HP Breaker 15 amp for both 115V and 230V Throat 18 7/32" (463mm) Table cast iron 20" x 26" (508mm x 660mm) Front table to center of blade 11"...
  • Page 7: Safety Warnings

    In the space provided record the serial number and model number of the machine. This information is only found on the black Dake tag. If contacting Dake this information must be provided to assist in identifying the specific machine. Model No: Part No: Serial No: Date of Purchase:...
  • Page 8 The specifications and information in this manual were current at the time this manual was approved for printing. Dake, whose policy is one of continuous improvement, reserves the right, however, to change specifications or design at any time without incurring obligations. Always include the part number, model number, and parts description, for parts orders or correspondence concerning your bandsaw, so we can supply you a rapidly after-sales service.
  • Page 9 15. Make a habit of checking to see that keys and adjusting wrenches are removed before turning on the machine. 16. Keep visitors a safe distance from the work area. 17. Use recommended accessories; improper accessories may be hazardous. 18. Never place hands directly in line with the saw blade. 19.
  • Page 10: Safety Labels

    Safety Labels: Label Part # 84605 Label Part # 84395 Label Part # 84605 Label Part # 84604 Label Part # 82199 Part# VDL-18 REV#082020...
  • Page 11: Introduction - Assembly Of Components-Before Starting

    Introduction to Bandsaws. This bandsaw is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. The bandsaw is generally defined as a saw blade in the form of an endless steel band that rotates around two or more wheels.
  • Page 12 wood or metal. Because the bandsaw blade is fairly thin, it can cut thick stock with a minimum of horsepower. For this reason, the bandsaw is often the machine of choice What you will receive with your Bandsaw. Fence Fence parts Part# VDL-18 REV#082020...
  • Page 13 Fence guide bar Fence stop Table ratchet handles & washers Rubber feet and hardware Table Fence guide bar attachment parts T bar Part# VDL-18 REV#082020...
  • Page 14 Parts of the Bandsaw. Note: The mobility kit and light are optional. The bandsaw has many parts. The major parts are discussed in this manual. If you are not familiar with the bandsaw, take the time to read this section and become familiar with the machine. 1.
  • Page 15 1. Tension indicator Tension indicators are designed to indicate the compression of a Emergency stop button spring. As a rule, the greater the spring compression, the greater the tension on the blade. The tension scale does not register until the blade is relatively taut and is located on the inside of the body of the bandsaw.
  • Page 16 blade from damage, as it is soft and should not damage the blade. The table also supports the adjustable fence, which is used for parallel cuts. There is a nut and bolt that joins both sides of the table and stops the table from warping. The nut and bolt must always be fitted in the table and only removed when removing or fitting a blade.
  • Page 17 from the dust collector, the better for you and the machine. Quick-release blade tension lever. There is a quick-release tension lever at the back of the bandsaw. The lever is a convenient way of quickly releasing the tension on the blade and speeds up blade change dramatically.
  • Page 18 18. Brake. The bandsaw is provided with a brake that is operated by applying the foot pedal. When the foot pedal is applied, the power is interrupted from the motor and the flywheel is slowed by the disc brake. 19. Guards When running, the blade can be very dangerous, and the amount of blade that is exposed must be kept to a minimum.
  • Page 19 Method 1. Fit the rubber feet to the bandsaw prior to removing it from the packaging. Method 2. 1.Support the bandsaw on wooden blocks. 2.Assemble the rubber feet with the hardware provide both at front and Rubber feet back of the bandsaw. Assembling the optional mobility kit Rear swivel wheel Bandsaw supported on wooden block...
  • Page 20 Trunion clamp stud Tilt stop bolt Fitting the table. It is possible to fit the table to the bandsaw with one person but far easier if you have two people, one to lift the table and one to guide the trunion clamp studs Tilt blanking disc Table tilt hole Tilt stop bolt...
  • Page 21 Table mounted to the bandsaw Trunion clamp stud Ratchet handle With the table fitted to the trunions, assemble the two ratchet handles and flat washers. How to adjust the table for square to the blade. This will be detailed later in the manual. Table rule with fixings Table with rule mounted Attach the rule to the table with the hardware supplied.
  • Page 22 Fitting the fence. 1. Fit the fence bar to the table with the screws and spacers supplied. Note. The distance between the fixing holes and the end of the bar is not symmetrical, and the end that has the longest distance must be at the back of the bandsaw (closest to the column).
  • Page 23 Allen key Fence in high position Support Allen screw The fence support and the fence are held off the table with a nylon-support Allen screw. This screw ensures that the fence and the fence support do not damage the table. The screw is adjustable to compensate for wear. Fitting the table insert and Fence Stopper The machine is supplied with a removable table insert that is held in position with a screw.
  • Page 24 Fitting the optional light. Fixing screws and cable clips Light fitted in position Part# VDL-18 REV#082020...
  • Page 25 Light plugged into Suggested cable route socket The light is fitted to the top of the bandsaw as shown. The light is supplied with a plug 120V. The cable must be held in position with the clips provided and positioned so that the cable is safe and will not in any way come close to the blade or cabinet door.
  • Page 26: Blade Install - Tracking - Tensioning

    13. Make sure that you use the proper size and type of blade. 14. Hold the work piece firmly against the table. Do not attempt to saw stock that does not have a flat surface facing down, unless a suitable support is used. 15.
  • Page 27 2. Remove the table split clamp ratchet handle. 3. Remove the plastic blanking plate. 4. Adjust the side guide and back guide out as far as they will go (both upper and lower guides). This will ensure that they do not interfere with the blade while you are installing, tracking and tensioning the blade.
  • Page 28 Lock knob Blade guard door Tracking window Tracking knob Blade in column slot Blade tension wheel Tensioning the blade. 1.Deactivate the quick action blade tension lever and rotate the blade tension wheel so that the blade can fit over the lower flywheel. 2.
  • Page 29: Ceramic Guide Adjustment

    Introduction. Welcome to a new era in bandsawing. You have purchased a bandsaw with a revolutionary blade guide system that is designed to give you years of safe, high-quality bandsawing. Most blade guides are designed to support the blade on the sides and either above or below the side guides at the back of the blade.
  • Page 30 This will ensure that the groove does not become too deep and will greatly extend the life of your guide. 5. The ceramic guide system can be used with 1/8” to 1-1/4” blades. 6. The ceramic guide system uses ceramic to support and guide the blade. This has many advantages (very poor conductor of heat, very resistant to wear, etc.).
  • Page 31 Loosen the guide clamp screw that allows the side guides to move forward and back. Adjust so that the ceramic blocks are just behind the gullet of the teeth and are parallel to the blade. Retighten the clamp screws. Gently push one side guide so that it touches the blade and lock it in position.
  • Page 32 Loosen the rear guide clamp screw and push the guide forward so that it just touches the back of the blade. Tighten the guide in position. Rotate the blade by hand and check to see that the back of the blade does not hit the blade guide with a bad weld..
  • Page 33: General Instructions

    General Instructions: Below are some basic instruction to properly operate the VDL-18 bandsaw machine. 1. Make sure the blade is properly adjusted for tension and tracking. 2. Adjust blade guide assembly so that the guide guides are just above the workpiece (about 3/16”) allowing minimum exposure to the blade.
  • Page 34: Blade Guidepost Adjustment

    rotate the blade while trying to put the motor into gear. The lever will fully go into to gear. Blade Speed Ranges (FPM) 1200 – 3500 FPM High Gear Range 100 – 290 FPM Low Gear Range Below is the procedure to change the FPMs of the bandsaw (SAW ON, AND RUNNING). 1.
  • Page 35: Fence Assembly Adjustment

    2. For tilting the table to left (max. -6º), the table has a reference stop bolt that is used to quickly align the table after tilting. The stop bolt hits the tilt-blanking disc when it is positioned over the table tilt hole. When the tilt blanking disc is moved away from the hole, it allows the tilt stop bolt to pass through the table tilt hole, and the table can be moved to the maximum amount of tilt (-6 degrees).
  • Page 36: Trouble Shooting

    Clean and grease all mechanical movement components such as gears, bars, if it becomes difficult to adjust. Clean and oil the tensioning mechanism if it becomes difficult to adjust. Check the drive V-belt for cracks overtime. Replace if any irregular wear is present. Trouble Shooting: Item Action...
  • Page 37 Daily Fill up to halfway point on sight glass Check sight glass for level – with 90 wt. gear oil. Gearbox should be to halfway point on sight glass. Drain and refill. Annually Monthly and Blade Support Check for wear, damage, or when changing Replace when necessary.
  • Page 38: Parts List

    Parts List Upper Wheel Assembly: (Parts List Below) Part# VDL-18 REV#082020...
  • Page 39 Upper Wheel Assembly Item Dake Part Index Part Number Specifications Quantity Description Number PBAND18BX2203-1 Hex Nut 5/8-18UNF-LH PBAND18BX2203-2 Ball Bearing 6204LLU PBAND18BX2203-4 PU Tire PBAND18BX2203-5 Upper Wheel Upper Wheel PBAND18BX2203-6 Shaft Upper Wheel PBAND18BX2203-7 Shaft Bracket Socket Head 3/8”-16x5/8" PBAND1412-175-9 Cap Screw PBAND18BX2203-10 Sliding Bracket...
  • Page 40 PBAND1412-175-25- Socket Head 25.3 M5x0.8x35 Cap Screw PBAND1412-175-25- Nylon Inserted 25.4 M5x0.8 Lock Nut PBAND1412-175-26 Screw M3.5x10mm PBAND1412-175-27 Hex Nut #10-24 PBAND1412-175-28 Lock Washer PBAND1412-175-29 Flat Washer Tracking PBAND1412-175-30 Window PBAND1412-175-31 Screw #10-24×1/2" 1/4”-20 PBAND1412-175-32 Hex Nut PBAND1412-175-33 Door Stud PBAND18BX2203-34 Tension Gauge MBAND14BX110-...
  • Page 41 MBAND14BX110- Emergency 175-54 Stop PBAND1412-175-55 Warning Label PBAND1412-175-2- Lock Washer 5/16" PBAND1412-175-2- Flat Washer 5/16" PBAND1412-175-3- Hex Nut 5/16"-18 PBAND18BX2203-59 Carriage Bolt 5/16-18x1" Upper Wheel PBAND18BX2203-60 Bracket- Left Upper Wheel PBAND18BX2203-61 Bracket- Right PBAND18CX110175- Control Panel MBAND14BX110- Handle 175-63 MBAND14BX110- Hex Cap Screw M4x0.7x12 175-64...
  • Page 42 Table and Fence Assembly: (Parts List Below) Part# VDL-18 REV#082020...
  • Page 43 Table & Fence Assembly Parts List Dake Part Item Index Part Number Specifications Quantity Number Description PBAND18BX2203- Aluminum Fence Plastic PBAND1412-175-3- Adjusting Screw PBAND1412-175-3- Fence Body PBAND1412-175-3- Lock Knob PBAND1412-175-3- Socket Head 5/16"-18x3/4" Cap Screw PBAND1412-175-2- Lock Washer 5/16" PBAND1412-175-3- Fence Head PBAND18BX2203- Lock Knob...
  • Page 44 PBAND18BX2203- Steel Tube 3-19 PBAND1412-175-3- Scale PBAND1412-175-3- Trunnion PBAND1412-175-3- Hex Cap M10x1.5x50 Screw PBAND1412-175-3- Slide Block PBAND1412-175-3- Flat Washer 1/4" PBAND1412-175-2- Lock Washer 1/4" PBAND1412-175-3- Socket Head M6x1x16 Cap Screw PBAND1412-175-3- Pointer PBAND1412-175-3- Screw M5x0.8x8 PBAND1412-175-3- Bracket PBAND1412-175-2- Flat Washer 3/8"...
  • Page 45 PBAND1412-175-2- Flat Washer 5/16" PBAND1412-175-3- Lock Handle PBAND18BX2203- Nylon Inserted 5/16-18UNC 3-41 Lock Nut PBAND1412-175-3- Set Screw 1/4"-20x1/4" PBAND18BX2203- Fence Stop 3-43 Hinge PBAND18BX2203- Lock Handle 3-44 PBAND18BX2203- Fence Stop-A 3-45 PBAND18BX2203- Fence Stop-B 3-46 PBAND1412-175-6- Bushing PBAND18BX2203- Socket Head 5/16- 3-48 Cap Screw...
  • Page 46 Upper & Lower Blade Guides Assembly: (Parts List Below) Part# VDL-18 REV#082020...
  • Page 47 Upper & Lower Blade Guides Assembly Parts List Dake Part Item Index Part Number Specifications Quantity Number Description PBAND1412-175- Lock Knob PBAND1412-175- Set Screw 5/16"-18x3/8" PBAND1412-175- Set Screw 1/4"-20x3/8" PBAND1412-175- Hand wheel PBAND1412-175- Handle PBAND18BX2203- Pointer PBAND1412-175- Screw 1/4"-20x3/8" PBAND18BX2203- Upper Blade Guard PBAND18BX2203-...
  • Page 48 PBAND1412-175- E-Ring 4-15 PBAND1412-175- Gear Base 4-16 PBAND1412-175- Bushing 4-17 PBAND1412-175- Shaft 4-18 PBAND1412-175- Gear 4-19 PBAND1412-175- Plate 4-20 PBAND1412-175- Socket Head 5/16"-18x1/2" 4-21 Button Screw PBAND18BX2203- Guide Bar 4-22 PBAND1412-175- Socket Head 1/4"-20x5/8" 4-23 Cap Screw PBAND1412-175- Lock Washer 1/4"...
  • Page 49 PBAND1412-175- Lock Knob 4-35 PBAND1412-175- Socket Head 1/4"-20x1/2" 4-36 Button Screw PBAND18BX2203- Base 4-37 PBAND1412-175- Special Bolt 4-38 PBAND1412-175- Flat Washer 5/16" 2-11 PBAND1412-175- Hex Cap 5/16"-18x1" 4-40 Screw PBAND1412-175- Lock Washer 5/16" 2-13 Part# VDL-18 REV#082020...
  • Page 50 Lower Wheel & Motor Assembly: (Parts List Below) Lower Wheel & Motor Assembly Parts List Part# VDL-18 REV#082020...
  • Page 51 Dake Part Item Index Part Number Specifications Quantity Number Description PBAND18BX2203-1 Hex Nut 5/8-18UNF-LH PBAND18BX2203-2 Ball Bearing 6204LLU PBAND18BX2203-2-3 Plate PBAND18BX2203-4 PU Tire PBAND18BX2203-2-5 Lower Wheel PBAND18CX110175- V-Belt Motor PBAND18CX110175- Pulley,Variable Speed PBAND18CX110175- Motor 2-7A Pulley,Cover PBAND18CX110175- Motor 2-7B Pulley,Holder PBAND18CX110175- Motor 2-7C...
  • Page 52 MBAND14BX110- Flat Washer 1/4" 175-2-10 PBAND1412-175-2- Flat Washer 5/16" PBAND18CX110175- Spindle Pulley 2-12 MBAND14BX110- Plate 175-2-13 MBAND14BX110- Phillips Flat 5/16"-18x1- 175-2-14 Head Screw 1/2" PBAND18BX2203-2- Lower Spindle PBAND1412-175-2- Hex Cap Screw M5x0.8x30 PBAND1412-175-29 Flat Washer PBAND1412-175-2- Brush PBAND1412-175-2- Hex Nut M5x0.8 PBAND1412-175-2- Insert Block...
  • Page 53 PBAND18BX2203-2- Lower Blade Guard PBAND1412-175-2- Screw 1/4"-20x3/4" PBAND1412-175-2- Plate 1/4”-20 PBAND1412-175-32 Hex Nut PBAND1412-175-33 Door Stud PBAND1412-175-2- 1/4” Flat Washer PBAND1412-175-2- Nylon Inserted 1/4”-20 Lock Nut PBAND1412-175-46 Lock Knob PBAND1412-175-45 Screw 1/4"-20x3/4" PBAND1412-175-2- Plate PBAND1412-175-2- Screw #10-24×3/8" PBAND1412-175-2- Strain Relief 6N-4 MBAND14BX110- Motor Cord...
  • Page 54 Junction Box MBAND14BX110- Cover (not 175-2-45JBC shown) PBAND1412-175-2- Spindle Holder PBAND1412-175-2- Adjusting Screw PBAND1412-175-2- Hex Cap Screw 3/8"-16×1-3/4" PBAND18BX2203-2- Flat Washer 3/4" PBAND18BX2203-2- Switch Cover MBAND14BX110- Hex Nut M6x1.0 175-2-51 MBAND14BX110- Limited Switch 175-2-52 Cord MBAND14BX110- Hex Cap Screw 3/8"-16×3/4" 175-2-53 MBAND14BX110- Hex Cap Screw...
  • Page 55 Brake Pad (not MBAND14BX110- shown), 2 175-2-63P pieces MBAND14BX110- Disc 175-2-64 MBAND14BX110- Inner Cable 175-2-65 MBAND14BX110- Housing 175-2-66 MBAND14BX110- Plate 175-2-67 MBAND14BX110- Socket Head 3/8"-16 x1" 175-2-68 Button Screw MBAND14BX110- Rubber Pad 175-2-69 MBAND14BX110- Socket Head M5x0.8x12 175-2-70 Button Screw MBAND14BX110- Screw M4x0.7x8...
  • Page 56 PBAND18CX110175- Lock Handle 2-82 PBAND18CX110175- Gear Box 2-83 Assembly PBAND18CX110175- Nylon Inserted 3/8-16UNC 2-84 Lock Nut 1/4"- PBAND1412-175-43 Set Screw 20UNCx3/8" PBAND18CX110175- Handwheel 2-86 PBAND18CX110175- Knob 2-87 PBAND18CX110175- 5/16- Hex Cap Screw 2-88 18UNCx5/8" PBAND18CX110175- Flat Washer 5/16" 2-89 PBAND18CX110175- Pointer 2-90 PBAND18CX110175-...
  • Page 57 PBAND18CX110175- Nylon Inserted M12x1.75 2-91K Lock Nut PBAND18CX110175- Gear 2-92 PBAND18CX110175- Plate 2-93 PBAND18CX110175- Speed Label 2-94 Part# VDL-18 REV#082020...
  • Page 58: 1Vdl-18 Wiring Diagram

    VDL-18 Wiring Diagram: Part# VDL-18 REV#082020...
  • Page 59: Order Information

    Order Information Please contact factory for current prices Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B.

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