Hydac FluidAqua Mobil FAM 15 Maintenance Instructions Manual
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Hydac FluidAqua Mobil FAM 15 Maintenance Instructions Manual

Hydac FluidAqua Mobil FAM 15 Maintenance Instructions Manual

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FluidAqua Mobil
FAM 15/30/50/70
Maintenance Instructions
English (translation of original instructions)
Documentation no.: 3168098e
From series no.: 2117/2007

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Summary of Contents for Hydac FluidAqua Mobil FAM 15

  • Page 1 FluidAqua Mobil FAM 15/30/50/70 Maintenance Instructions English (translation of original instructions) Documentation no.: 3168098e From series no.: 2117/2007...

  • Page 2: Trademarks

    HYDAC FILTER SYSTEMS GMBH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC Filter Systems GmbH. Contraventions are liable to compensation. Exclusion of Liability We made every endeavor to ensure the accuracy of the contents of this document.

  • Page 3: Table Of Contents

    Testing the Float Switch in the Oil Pan ..............32 Oil Mist Separator Maintenance ................33 Changing the filter element ................34 Replacement Parts and Accessories List ............35 Contact / Service ....................37 HYDAC FILTER SYSTEMS GMBH Page 3 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 4: Introduction

    We recommend in addition that the unit be given annual servicing by our HYDAC Servicenter In the event of necessary repairs, we will be happy to offer you our support and to supply you with original replacement parts.

  • Page 5: Safety Information And Instructions

    This applies in particular for electromotors, switching devices, distributor boxes and control cabinets. Remove all covers/seals again after cleaning has been completed. HYDAC FILTER SYSTEMS GMBH Page 5 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...
  • Page 6 If it is necessary to dismantle any safety devices during maintenance, cleaning or servicing measures, then these devices are to be reinstalled and inspected immediately following completion of the maintenance, cleaning or servicing measures. HYDAC FILTER SYSTEMS GMBH Page 6 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 7: Inspection And Maintenance Overview

    Cleaning the Cooling Fins on the Water cooler Flushing and Cleaning the Vacuum Pump, completely Cleaning the Condensation Cooler Back-flush water filter combination (only for version with automatic water intake) FAM-x-x-x-x/xxxx-x-x-x-SW-x-/x HYDAC FILTER SYSTEMS GMBH Page 7 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...
  • Page 8 Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) can be traced back to a soiled air de-oiling element. The air de-oiling element should be replaced without delay. HYDAC FILTER SYSTEMS GMBH Page 8 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...
  • Page 9 Float switch oil pan - malfunction message and E-STOP function Functional test of all components in manual operation See Operating and Maintenance Instructions FAM 15/30/50/70, Chapter on Operation / Manual Menu HYDAC FILTER SYSTEMS GMBH Page 9 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 10: Performing Inspection And Maintenance Work

     Unscrew the air filter by hand  Screw on the new air filter by hand (no O-ring is required) HYDAC FILTER SYSTEMS GMBH Page 10 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 11: Cleaning The Intake Filter (Nur Fam15/30/50)

    Turn the screw plug (1) clockwise manually. Firmly screw in the screw plug (1) with the open-jaw wrench. After commissioning, check the suction strainer fittings for leaks. HYDAC FILTER SYSTEMS GMBH Page 11 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 12: Water Ring Vacuum Pump

    Switching Status - Level Sensor Water Ring Vacuum Pump/PLC Stainless steel - level switch Plastic - level switch I1.0 I1.4 I1.0 I1.4 I1.0 I1.4 I1.0 I1.4 HYDAC FILTER SYSTEMS GMBH Page 12 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 13: Replacing The Water Filter

    Remove the protection safety fence.  Use compressed air to clean the cooling fins of the water cooler.  The suction strainer is re-mounted in reverse order. HYDAC FILTER SYSTEMS GMBH Page 13 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 14: Flushing And Cleaning The Vacuum Pump

    Empty the vacuum pump through the evacuation line. Remove the 5 attachment screws on the side cover plate of the water cooler. Remove the cover plate of the water cooler. HYDAC FILTER SYSTEMS GMBH Page 14 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...
  • Page 15 Close the filling opening with the bung plug. Fill the VacuCleaner with ≈ 1.75 liters through the level sensor opening. Install the level sensor. HYDAC FILTER SYSTEMS GMBH Page 15 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...
  • Page 16 Mount the level switch. Check to see if there are any leaks in the vacuum pump after switching device back on. Mount the cover plate. HYDAC FILTER SYSTEMS GMBH Page 16 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 17: Cleaning The Condensation Cooler

    Place unambiguous marking on the hoses for later re- assembly. Unscrew the condensation cooler and pull it out. Remove the four front cap screws. Remove the cap. HYDAC FILTER SYSTEMS GMBH Page 17 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...
  • Page 18 Assemble in reversed order of sequence. Check to see if there are any leaks in the vacuum pump after switching device back on. Mount the cover plate. HYDAC FILTER SYSTEMS GMBH Page 18 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 19: Maintenance Of Water Filter Combination (Optional)

    A longer back-flushing period may be required with filters that are heavily clogged. Set the next date for manual back-flushing with the aid of the memory ring. HYDAC FILTER SYSTEMS GMBH Page 19 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 20: Checking / Setting The Downstream Pressure

    8. Tighten the flat-blade screw firmly [4]. 9. Slowly open the locking feature [2]. HYDAC FILTER SYSTEMS GMBH Page 20 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 21: Rotary Vane Vacuum Pump

    Rotor vane Rotor Air de-oiling element Exhaust cover Oil filter Demister Oil sump Service cover Leaf spring The following descriptions are in reference to these positions. HYDAC FILTER SYSTEMS GMBH Page 21 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 22: Changing Oil And Oil Filter

    Install the new oil filter ( 11 ). Fill in new oil through the oil filling screw plug (5) until the MAX marking (3) has been reached. HYDAC FILTER SYSTEMS GMBH Page 22 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 23: Replacing The Air De-Oiling Element

    The air de-oiling element becomes saturated with oil during operation. A slight lowering of the oil filling level after the air de-oiling element has been replaced is therefore quite normal. HYDAC FILTER SYSTEMS GMBH Page 23 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 24: Changing The Filter Element On The Main Filter

    Filter housing 1300/2600 The filter bowl must be depressurized, meaning that the pressure gauge integrated in the cover plate has to display "0 bar" => the housing is at zero pressure. HYDAC FILTER SYSTEMS GMBH Page 24 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 25: Changing The Filter Element

    Fold the screws down and press them against the filter housing. This pushes the cover of the filter housing up. Take the cover off and remove the filter element. HYDAC FILTER SYSTEMS GMBH Page 25 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...
  • Page 26 Do not use striking tools for this. Check the O-ring on the cover for damage and replace it if necessary. Lightly wet the O-ring on the cover with medium. HYDAC FILTER SYSTEMS GMBH Page 26 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...
  • Page 27 11. Close the drain valve. 12. Switch the unit on. 13. Check the unit for any leaks. 14. The unit is ready for operation. HYDAC FILTER SYSTEMS GMBH Page 27 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 28: Mrf Filter Housing

    Install all of the new elements by applying pressure while slightly rotating the element into the element receptacle. Do not use excessive force or a hammer, etc. HYDAC FILTER SYSTEMS GMBH Page 28 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...
  • Page 29 The ventilation plug contains an air-vent slit — do not unscrew it completely. The FAM is ready for operation HYDAC FILTER SYSTEMS GMBH Page 29 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 30: Fuction Test - Level Sensor Vacuum Chamber

    The main switch of the FAM must be set to "ON" position while doing so. See the illustration below in this connection. HYDAC FILTER SYSTEMS GMBH Page 30 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 31: Switching Status - Level Sensor Vacuum Column/Plc

    Acknowledge the message with the "RESET" key.  Carry out assembly in reversed order of sequence. I0.3 I0.4 I0.5 I0.3 I0.4 I0.5 HYDAC FILTER SYSTEMS GMBH Page 31 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 32: Testing The Float Switch In The Oil Pan

    F3 key. The FAM resumes operation. The function of the float switch is thus ensured and the check has been successfully completed. HYDAC FILTER SYSTEMS GMBH Page 32 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 33: Oil Mist Separator Maintenance

    The filter element (for part-no., see replacement parts list) is to be replaced on a regular basis in accordance with the maintenance schedule. The clogging indicator (3) of the oil mist separator is not functioning. HYDAC FILTER SYSTEMS GMBH Page 33 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 34: Changing The Filter Element

    Insert the separator pot (2) into the separator head (1) and secure with a 1/8th turn to the right in the bayonet seal. The unit is now ready for use. HYDAC FILTER SYSTEMS GMBH Page 34 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc...

  • Page 35: Replacement Parts And Accessories List

    349576 OLF filter element 30 µm N15DM030 3048790 O-ring for OLF housing 270x 10 6005449 O-ring for OLF housing 270x 10 6012630 Fluid filter 1300 HYDAC FILTER SYSTEMS GMBH Page 35 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...
  • Page 36 2600 R 020 BN3HC/-KB 1263074 2600 filter element 20 µm 2600 R 020 BN3HC/-V-KB 1263787 Oil mist separator Filter element 6061300 *) Dependent on the fluid filter size HYDAC FILTER SYSTEMS GMBH Page 36 / 40 en(us) IuW FAM15-70 3168098e en-us 2011-05-26.doc 2011-05-26...

  • Page 37: Contact / Service

    Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC Service GmbH Rehgrabenstrasse 3 66128 Saarbrücken - Dudweiler...
  • Page 39 Notes...
  • Page 40 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com Email: filtersystems@hydac.com...

This manual is also suitable for:

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