Related Manuals for Hydac FluidAqua Mobil FAM 10 Series
Summary of Contents for Hydac FluidAqua Mobil FAM 10 Series
- Page 1 FAM 10 FluidAqua Mobil Operating and Maintenance Instructions English (translation of original operating instructions) Documentation no.: 3549460a...
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Page 2: Trademarks
HYDAC FILTER SYSTMES GMBH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC Filter Systems GmbH. Contraventions are liable to compensation. Exclusion of Liability We have made every endeavor to ensure the accuracy of the content of this document. -
Page 3: Table Of Contents
Scope of Delivery ....................18 FAM Description.....................19 FAM Versions .......................19 Performance ......................20 FAM system components ..................21 Suitable Fluids ......................23 Dimensions ......................24 Stationary version ....................24 Mobile version.......................25 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... - Page 4 FCU plug missing (only in conjunction with accessory FCU)........ 53 Reset safety thermostat on the heater..............54 Performing Maintenance ..................55 Changing the Air Filter ..................56 Vacuum pump.......................56 Changing oil and oil filter...................56 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05...
- Page 5 Storing the FAM/Taking it out of Operation ............66 Disposing of the FAM ....................66 Type label........................66 Technical data ......................67 Model Code ......................68 EU declaration of conformity (only for mobile version) ........69 HYDAC FILTER SYSTEMS GMBH en(us) Page 5 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05...
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Page 6: Preface
If you discover errors while reading the documentation or have additional comments or suggestions, contact us at: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 7: Technical Support
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. Refer to these at www.hydac.com General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 8: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 9: Safety Information And Instructions
Modifications to the FluidAqua Mobil made by the user or purchaser Improper monitoring of unit components that are subject to wear and tear improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 10: Explanation Of Symbols And Warnings, Etc
Leaks of dangerous materials must be properly collected and disposed of so as not to harm any persons or the environment. The corresponding statutory regulations are to be followed. HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 11: Proper/Designated Use
(e.g. warning sign or padlock on the main switch). When the product is supplied in partial consignments, the safety devices are to be applied by the operator as specified by law/pertinent regulations. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 12: Informal Safety Precautions
FluidAqua Mobil is opened. Tests conducted with the housing open may only be performed by properly trained, certified electricians. This also applies to all repair work or any HYDAC-approved modifications to electrical components. Check the hoses and connectors for leaks on a daily basis. -
Page 13: Training And Instruction Of Personnel
Do not put the FAM into operation unless all the safety devices function properly. The unit is to be checked once a day for visible external damage and for the proper functioning of the safety devices. HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 14: Electrical Hazards
Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer. Any modifications require written permission from HYDAC Filter Systems GmbH. Immediately replace any machine components which are not in perfect condition. -
Page 15: What To Do In Case Of Emergency
When receiving and unpacking the unit, check it for damage in transit. The packaging material should be re-used/re-cycled as appropriate for your area. HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 16: Transporting The Fam
Once the FAM is in its new position, actuate the hand brake on the steering rollers. Forklift Use the lift eyes when transporting the unit with a forklift. Crane NOTICE HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 17: Train/Truck
For transport by rail or truck, supports must be placed under the mobile FAM so that the rollers are subjected to no load pressure. The FAM is to be secured with suitable belts. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 18: Scope Of Delivery
Tool, square 6 mm for switch box Operating and Maintenance Instructions Supplementary operating instructions (depending on FAM design) Operating and maintenance instructions for vacuum pump HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 19: Fam Description
In addition to the stationary version, the mobile FAM has: 2 casters, 2 bock rolls Suction hose, L= 5 m Return hose , L= 5 m Connection cable 10m HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 20: Performance
Drain off free water before taking a sample. For the determination of the water content, the sample should be extracted from the system to be cleaned at a test connection during operation if at all possible. HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 21: Fam System Components
FluidAqua Mobil - FAM 10 FAM Description FAM system components (13) HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... - Page 22 3/2-directional control valve Suction strainer Vacuum pump Evacuation pump Fluid filter for the separation of solid particles Air filter and dryer Heater mounted in vacuum chamber (Option) HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05...
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Page 23: Suitable Fluids
Hydraulic and lubrication oils which require or are compatible with Viton seals. FAM-xx-X-.. HFD fluids (not for pure phosphate esters which require EPDM seals). HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 24: Dimensions
FluidAqua Mobil - FAM 10 Dimensions Dimensions Stationary version 1081 HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 25: Mobile Version
FluidAqua Mobil - FAM 10 Dimensions Mobile version 1081 HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 26: Hydraulic Diagram
Suction strainer Vacuum pump Evacuation pump Fluid filter for the separation of solid particles Air filter and dryer Transport eyelets Heater mounted in vacuum chamber (Option) HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 27: Function Description
Switching the main switch to "OFF" renders all engines and valves voltage-free. The vacuum in the vacuum chamber is regulated with the regulating valve 8. HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 28: Possible Applications
However, better purification results are achieved with bypass purification. Therefore, the FAM should be operated after pumping in the bypass flow. To avoid overfilling the purified oil tank, permanently monitor the oil level. HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 29: Fam Set-Up And Connection
If the FAM is below the fluid surface in the tank, determine the pressure as follows: P = 1 bar + P(height) - (line) HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... - Page 30 Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary. HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc...
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Page 31: Connecting The Inlet (In)
To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation. HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 32: Preparing The Vacuum Pump
A message will appear on the control panel when the MIN MAX filling level has been reached. Synthetic vacuum pump oil in accordance with DIN 51506, Group VDL, ISO VG100 must be used for topping up. The vacuum pump oil can be ordered from HYDAC: Description Part no.: Vacuum pump oil VE101... -
Page 33: Filling Up The Rotary Vane Vacuum Pump
Fill up the vacuum pump oil no higher than the MAX marking. We recommend filling up to a level between the MIN and MAX markings. The suction strainer is re-mounted in reverse order. HYDAC FILTER SYSTEMS GMBH en(us) Page 33 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 34: Electrical Connection Of The Fam
Heater without voltage The operating indicator lamp "Heater on" is not illuminated ► Plug in the heater's power plug or check the voltage available to the heater. HYDAC FILTER SYSTEMS GMBH en(us) Page 34 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 35: Checking The Settings On The Heater (Optional)
(The working temperature is preset to 55°C; if 80°C is exceeded, then the safety thermostat will shut the device off.) Fluid temperature 55°C Safety thermostat 80°C HYDAC FILTER SYSTEMS GMBH en(us) Page 35 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 36: Starting Up The Fam
If too much foam is caused, it is drawn in by the vacuum pump. In this case, for example, reduce the vacuum from 300mbar to 400mbar. HYDAC FILTER SYSTEMS GMBH en(us) Page 36 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 37: Venting The Filter Housing
Wait until the message appears on the display. Now move the main switch to the position "0". The system is now switched off. Ready for operation --> Press start HYDAC FILTER SYSTEMS GMBH en(us) Page 37 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 38: Operating The Fam
Button for special functions (depending on version) Select German language (or other languages depending on version). Select English language (or other languages depending on version). HYDAC FILTER SYSTEMS GMBH en(us) Page 38 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 39: Manual Menu 1
(Press the buttons one after the other) Back With this key combination you can exit the Manual Menu This menu also switches itself off automatically after 15 minutes. HYDAC FILTER SYSTEMS GMBH en(us) Page 39 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 40: Manual Menu 2
Manual Menu 2 to Exit go back to the Main Menu The manual menu switches itself off automatically after 15 minutes. HYDAC FILTER SYSTEMS GMBH en(us) Page 40 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 41: Troubleshooting
Plug FCU missing The FCU operating mode Connect plug or change was selected without operating mode. connecting the Sub D plug HYDAC FILTER SYSTEMS GMBH en(us) Page 41 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 42: Electrical Fuses
The secondary side of the transformer (control current circuit) has 1A 250V The secondary side of the transformer (control current circuit) has 1A 250V Contamination Sensor Display CSD (Optional) Contamination Sensor CS (Optional) HYDAC FILTER SYSTEMS GMBH en(us) Page 42 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 43: Vacuum Chamber Overfilled
Excessive foaming -> vacuum in the vacuum chamber too high – reduce vacuum (e.g. from 300 mbar -> 400 mbar (abs) (abs) Check the evacuation pump for proper functioning The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 43 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 44: Level Switch 01/02(02/03)
->a. Function available -> proceed to Step 8. ->b. Function not available -> proceed to Step 9. The PLC is defective. Replace the damaged parts HYDAC FILTER SYSTEMS GMBH en(us) Page 44 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 45: V-Pump Fill Level Min/Max
->a. The fault recurs -> proceed to Step 5. ->b. The fault does not recur -> proceed to Step 6. Replace damaged parts The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 45 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 46: Replace Fluid Filter
->a. Yes -> go to step 11. ->b. No -> proceed to Step 12. Check differential pressure switch and supply lines The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 46 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 47: Float Switch
Does the fault recur after ≈ 2 seconds? ->a. Yes -> proceed to Step 7. ->b. No -> proceed to Step 8. Check float switch and supply lines The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 47 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 48: E/F/V Pump Motor Protection
-> proceed to Step 9. Check the operating viscosity of the medium (only for motor protection switch), perform maintenance work on the vacuum pump The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 48 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 49: Incorrect Phase Sequence
Direction of rotation, electric motor The unit will be damaged ► After replacing electric motors, check the direction of rotation in manual operation before commissioning. HYDAC FILTER SYSTEMS GMBH en(us) Page 49 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 50: Dry Running E-Pump
Check the functioning of vacuum pump in manual mode Find and remedy corresponding cause To reset the failure, press the RESET key The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 50 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 51: Outlet (Out) Clogged
-> proceed to Step 6. ->b. No -> proceed to Step 7. Check the pressure relief valve of the evacuation pump for proper functioning. The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 51 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 52: Inlet (In) Clogged
Check the suction pipe for cross-section constriction Check the functioning of vacuum pump in manual mode Check the position of the shut-off device in the suction line The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 52 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 53: Fcu Plug Missing (Only In Conjunction With Accessory Fcu)
Check connection cable and plug; replace if necessary Fault appears again? ->a. Yes -> proceed to Step 4. ->b. No -> go to step 10. The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 53 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 54: Reset Safety Thermostat On The Heater
After the fault has been remedied, the safety thermostat can be reset by pressing the green key (C) in the head. To protect yourself from burns, wait until the heater has cooled down before doing so. HYDAC FILTER SYSTEMS GMBH en(us) Page 54 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 55: Performing Maintenance
2. Power cord disconnected. 3. Mains cable wound around cable drum apparatus present on the FAM. (This last as a protection against switching back on again!) HYDAC FILTER SYSTEMS GMBH en(us) Page 55 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 56: Changing The Air Filter
Remove the oil filter and dispose of it properly. Install the new oil filter. Fill in new oil through the oil filling screw plug (a) until the MAX marking (d) has been reached. HYDAC FILTER SYSTEMS GMBH en(us) Page 56 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 57: Replacing The Air De-Oiling Element
The air de-oiling element becomes saturated with oil during operation. A slight lowering of the oil filling level after the air de-oiling element has been replaced is therefore quite normal. HYDAC FILTER SYSTEMS GMBH en(us) Page 57 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 58: Clean The Suction Strainer
Manually screw in the screw plug (1) clockwise. Tighten the screw plug (1) with a open-jaw wrench. Check the suction strainer fitting for leaks after commissioning. HYDAC FILTER SYSTEMS GMBH en(us) Page 58 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 59: Replacing The Filter Element On The Fluid Filter
Undo the tensioning clamp (1) on the filter housing and then remove the housing by moving it downwards (2). Use a 6 mm Allen wrench (1). HYDAC FILTER SYSTEMS GMBH en(us) Page 59 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... - Page 60 Clean the suction strainer. Pull the filter bowl including filter element downwards. Remove (2) the filter element from the filter bowl by turning slightly (1). HYDAC FILTER SYSTEMS GMBH en(us) Page 60 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05...
- Page 61 Replace it if necessary. Moisten the O-ring on the filter bowl with the operating medium. Moisten the O-rings on the filter element with the operating medium. HYDAC FILTER SYSTEMS GMBH en(us) Page 61 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05...
- Page 62 Push the filter bowl with the filter element up into the mount on the filter head. HYDAC FILTER SYSTEMS GMBH en(us) Page 62 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05...
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Page 63: Checking The Settings On The Heater (Optional)
The filter element change is now complete. After commissioning, check the filtration unit for leaks. Checking the settings on the heater (optional) Under normal operating conditions the heater element is maintenance-free. HYDAC FILTER SYSTEMS GMBH en(us) Page 63 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 64: Spare Parts
Service kit vacuum pump consisting of exhaust filter and seals 0601 4161 Vacuum pump oil VE101, 1 liter 0601 8128 Vacuum pump oil VE101, 5 liter 0601 8129 *) available on request HYDAC FILTER SYSTEMS GMBH en(us) Page 64 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 65: Contact / Service
Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC Service GmbH Rehgrabenstrasse 3 66128 Saarbrücken - Dudweiler... -
Page 66: Storing The Fam/Taking It Out Of Operation
The type label is located on the front panel, where it is clearly visible. Copy the data from the type label into the following, in order to have at hand when required. HYDAC FILTER SYSTEMS GMBH en(us) Page 66 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc... -
Page 67: Technical Data
10 - 40 Typical dewatering speed 0.8 l/h (without 1 l/h (without heater at 40°C) heater at 40°C) Minimum water content in < 100 < 100 HYDAC FILTER SYSTEMS GMBH en(us) Page 67 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 68: Model Code
Without AquaSensor (AS) ContaminationSensor (CS) AquaSensor + ContaminationSensor (CS only with measured value display) Modification number Supplementary details Without details = standard Sealing material Viton HYDAC FILTER SYSTEMS GMBH en(us) Page 68 / 72 BEWA FAM10 3549460a en-us 2011-05-05.doc 2011-05-05... -
Page 69: Eu Declaration Of Conformity (Only For Mobile Version)
FluidAqua Mobil - FAM 10 EU declaration of conformity (only for mobile version) EU declaration of conformity (only for mobile version) HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar Germany Industriegebiet 66280 Sulzbach / Saar Germany Telephone: ++49 (0) 6897 509 01 Internet: www.hydac.com... - Page 72 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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