Related Manuals for Hydac FAM10 FluidAqua Mobil
Summary of Contents for Hydac FAM10 FluidAqua Mobil
- Page 1 FAM 10 FluidAqua Mobil Operating and Maintenance Instructions English (translation of German original) Document no.: 3102456f...
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Page 2: Imprint
Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haerin g Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Telefax: ++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com ©... -
Page 3: Table Of Contents
Checking the scope of delivery ................18 FAM Description.....................19 FAM Versions .......................19 Performance ......................20 FAM system components ..................21 Suitable Fluids ......................23 Dimensions ......................24 Stationary version ....................24 Mobile version.......................25 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... - Page 4 Reset safety thermostat on the heater..............55 Performing Maintenance ..................56 Rotary Vane Vacuum Pump ................. 57 Replace Oil and Oil Filter ..................58 Replacing the Air De-oiling Element ..............59 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13...
- Page 5 Storing the FAM/Taking it out of Operation ............68 Disposing of the FAM ....................68 Type label........................68 Technical Data ......................69 Model Code ......................70 EU Declaration of Conformity ................71 HYDAC FILTER SYSTEMS GMBH en(us) Page 5 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13...
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Page 6: Preface
There may be deviations in technical details, figures, and dimensions as a result. If you discover errors while reading the documentation or have additional comments or suggestions, contact us at: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 7: Technical Support
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. You will find these under www.hydac.com -> General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 8: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 9: Safety Information And Instructions
Modifications to the FluidAqua Mobil made by the user or purchaser Improper monitoring of unit components that are subject to wear and tear improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 10: Explanation Of Symbols And Warnings, Etc
Leaks of dangerous materials must be properly collected and disposed of so as not to harm any persons or the environment. The corresponding statutory regulations are to be followed. HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 11: Proper/Designated Use
(e.g. warning sign or padlock on the main switch). When the product is supplied in partial consignments, the safety devices are to be applied by the operator as specified by law/pertinent regulations. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 12: Informal Safety Precautions
WARNING Hydraulic systems are under pressure Danger of bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. HYDAC FILTER SYSTEMS GMBH en(us) Page 12 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 13: Training And Instruction Of Personnel
Do not put the FAM into operation unless all the safety devices function properly. The unit is to be checked once a day for visible external damage and for the proper functioning of the safety devices. HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 14: Electrical Hazards
Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer. Any conversion modifications require written permission from HYDAC FILTER SYSTEMS GMBH. Immediately replace any machine components which are not in perfect condition. -
Page 15: What To Do In Case Of Emergency
When receiving and unpacking the unit check it for damage in transit. Dispose of the packaging material in an environmentally-friendly manner. HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 16: Transporting The Fam
Once the FAM is in its new position, actuate the hand brake on the steering rollers. Fork lift Use the lift eyes when transporting the unit with a forklift. HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 17: Crane
For transport by rail or truck, supports must be placed under the mobile FAM so that the rollers are subjected to no load pressure. The FAM is to be secured with suitable belts. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 18: Checking The Scope Of Delivery
Tool, square 6 mm for switch box Operating and maintenance instructions Supplementary operating instructions (depending on FAM design) Operating and maintenance instructions for vacuum pump HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 19: Fam Description
In comparison to the stationary version, the mobile version of the FAM has: 2 casters, 2 bock rolls Suction hose, L= 5 m Return hose , L= 5 m Connection cable 10m HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 20: Performance
Drain off free water before taking a sample. For the determination of the water content, the sample should be extracted from the system to be cleaned at a test connection during operation if at all possible. HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 21: Fam System Components
FluidAqua Mobil - FAM 10 FAM Description FAM system components (13) HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... - Page 22 Suction screen Vacuum pump Evacuation pump Fluid filter for the separation of solid particles Air filter and dryer Transport eyelets Heater mounted in vacuum chamber (Option) HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13...
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Page 23: Suitable Fluids
Hydraulic and lubrication oils which require or are compatible with Viton seals. FAM-xx-X-.. HFD fluids (not for pure phosphate esters which require EPDM seals). HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 24: Dimensions
FluidAqua Mobil - FAM 10 Dimensions Dimensions Stationary version 1081 HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 25: Mobile Version
FluidAqua Mobil - FAM 10 Dimensions Mobile version 1081 HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 26: Hydraulic Diagram
3/2-directional control valve Suction screen Vacuum pump Evacuation pump Fluid filter for separating solid particles Air filter and dryer Transport eyelets Heater mounted in vacuum chamber (Option) HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 27: Function Description
Switching the main switch to "OFF" renders all engines and valves voltage-free. The vacuum in the vacuum chamber is regulated with the regulating valve 8. HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 28: Possible Applications
Better purification results can be achieved with bypass purification. Following the transfer by pumping, operate the FAM in the bypass mode. Constantly monitor the fill level to avoid the clean oil tank from overfilling. HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 29: Fam Set-Up And Connection
FAM. Take care to ensure free access to the control panel and that the control cabinet can be opened completely. HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 30: Notes On Piping / Hosing
The pressure loss in a hydraulic line ( ) depends on the following: (line) Flow rate Kinematic viscosity Pipe dimensions Fluid density HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... - Page 31 Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary. HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc...
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Page 32: Connecting The Inlet (In)
To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation. HYDAC FILTER SYSTEMS GMBH en(us) Page 32 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 33: Preparing The Vacuum Pump
FAM is in operation. A message will appear on the control panel when the MIN MAX filling level has been reached. Synthetic vacuum pump oil in accordance with DIN 51506, Group VDL, ISO VG100 must be used for topping up. HYDAC vacuum pump oil with following part no.: Description Part no.: Vacuum pump oil VE101... -
Page 34: Filling Up The Rotary Vane Vacuum Pump
Fill up the vacuum pump oil no higher than the MAX marking. We recommend filling up to a level between the MIN and MAX markings. The suction strainer is re-mounted in reverse order. HYDAC FILTER SYSTEMS GMBH en(us) Page 34 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 35: Electrical Connection Of The Fam
A phase sequence relay checks the correct phase sequence after switch-on. In the event of an incorrect phase sequence, error message no. 29 is shown on the control panel. HYDAC FILTER SYSTEMS GMBH en(us) Page 35 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 36: Checking The Settings On The Heater (Optional)
(The working temperature is preset to 55°C; if 80°C is exceeded, then the safety thermostat will shut the device off.) Fluid temperature 55°C Safety thermostat 80°C HYDAC FILTER SYSTEMS GMBH en(us) Page 36 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 37: Starting Up The Fam
If too much foam is caused, it is drawn in by the vacuum pump. In this case, for example, reduce the vacuum from 300mbar to 400mbar. HYDAC FILTER SYSTEMS GMBH en(us) Page 37 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 38: Venting The Filter Housing
Wait until the message appears on the display. Now move the main switch to the position "0". The system is now switched off. Ready for operation --> Press start HYDAC FILTER SYSTEMS GMBH en(us) Page 38 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 39: Operating The Td200 Control Panel
Button for special functions (depending on version) Select German language (or other languages depending on version). Select English language (or other languages depending on version). HYDAC FILTER SYSTEMS GMBH en(us) Page 39 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 40: Manual Menu 1
(Press the buttons one after the other) Exit With this key combination you can exit the Manual Menu This menu also switches itself off automatically after 15 minutes. HYDAC FILTER SYSTEMS GMBH en(us) Page 40 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 41: Manual Menu 2
Manual Menu 2 to Exit go back to the Main Menu The menu for manual operation switches itself off automatically after 15 minutes. HYDAC FILTER SYSTEMS GMBH en(us) Page 41 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 42: Troubleshooting
3/2 solenoid valve. Inlet clogged No operating fluid is Open the shut-off device on pumped into the FAM 10 the suction line. Check the filling pump. HYDAC FILTER SYSTEMS GMBH en(us) Page 42 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 43: Electrical Fuses
The secondary side of the transformer (control circuit) has 1 A 250 V The secondary side of the transformer (control circuit) has 1 A 250 V Contamination Sensor Display CSD (Optional) Contamination Sensor CS (Optional) HYDAC FILTER SYSTEMS GMBH en(us) Page 43 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 44: Reactor Overfilled (Vacuum Chamber Overfilled)
Excessive foaming -> vacuum in the vacuum chamber too high – reduce vacuum (e.g. from 300 mbar -> 400 mbar (abs) (abs) Check the evacuation pump for proper functioning The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 44 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 45: Level Switch 01/02(02/03)
->a. The function is available. -> proceed to Step 8. ->b. The function is not available. -> proceed to Step 9. The PLC is faulty. Replace the faulty parts. HYDAC FILTER SYSTEMS GMBH en(us) Page 45 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 46: V-Pump Fill Level Min/Max
->a. The fault is repeated. -> proceed to Step 5. ->b. The fault is not repeated. -> proceed to Step 6. Replace faulty parts. The fault is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 46 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 47: Change Fluid Filter
-> proceed to Step 10. ->b. No -> proceed to Step 11. Check the differential pressure switch and the feed lines. The fault is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 47 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 48: Float Switch
->a. Yes -> proceed to Step 7. ->b. No -> proceed to Step 8. Check the float switch and the feed lines. The fault is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 48 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 49: Motor Protection E/F/V/Cs Pump, Heater
Check the operating viscosity of the medium (only with the motor protection switch off), carry out the maintenance work on the vacuum pump. The fault is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 49 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 50: Incorrect Phase Sequence
Direction of rotation, electric motor The unit will be damaged ► After replacing electric motors, check the direction of rotation in manual operation before commissioning. HYDAC FILTER SYSTEMS GMBH en(us) Page 50 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 51: Dry Running E-Pump
Check the function of the vacuum pump in manual mode Find the cause and fix it. Press the RESET button to reset the fault. The fault is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 51 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 52: Outlet (Out) Clogged
-> proceed to Step 6. ->b. No -> proceed to Step 7. Check the pressure relief valve of the evacuation pump for proper functioning. The fault is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 52 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 53: Inlet (In) Clogged
Check the function of the vacuum pump in manual mode Check the setting of the shut off fittings in the suction line. The fault is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 53 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 54: Fcu Plug Missing (Only In Conjunction With Accessory Fcu)
Check connection cable and plug; replace if necessary Does the fault recur? ->a. Yes -> proceed to Step 4. ->b. No -> proceed to Step 10. The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 54 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 55: Reset Safety Thermostat On The Heater
After the fault has been remedied, the safety thermostat can be reset by pressing the green key (C) in the head. To protect yourself from burns, wait until the heater has cooled down before doing so. HYDAC FILTER SYSTEMS GMBH en(us) Page 55 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 56: Performing Maintenance
24 hrs. 500 hrs. 3000 hrs. daily monthly twice per year Check for leaks Visual check of electrical equipment Clean the suction screen HYDAC FILTER SYSTEMS GMBH en(us) Page 56 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 57: Rotary Vane Vacuum Pump
Safety screw on the plug Plug for the level sensor Level switch in the vacuum pump The following descriptions are in reference to these positions. HYDAC FILTER SYSTEMS GMBH en(us) Page 57 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 58: Replace Oil And Oil Filter
Remove the oil filter and dispose of it properly. Install the new oil filter. Fill in new oil through the oil filling screw plug (a) until the MAX marking (d) has been reached. HYDAC FILTER SYSTEMS GMBH en(us) Page 58 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 59: Replacing The Air De-Oiling Element
A slight lowering of the oil filling level after the air de-oiling element has been replaced is therefore quite normal. Checking the AquaSensor Check the AquaSensor annually with the calibration and adjustment set (HYDAC p/no. 3122629). Replace the AquaSensor if it exhibits great deviations. The part-no. can be found in the spare parts list. -
Page 60: Clean The Suction Screen
Manually screw in the screw plug (1) clockwise. Tighten the screw plug (1) with a open-jaw wrench. Check the suction screen fitting for leaks after commissioning. HYDAC FILTER SYSTEMS GMBH en(us) Page 60 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 61: Replacing The Filter Element On The Fluid Filter
Undo the tensioning clamp (1) on the filter housing and then remove the housing by moving it downwards (2). Use a 6 mm Allen wrench (1). HYDAC FILTER SYSTEMS GMBH en(us) Page 61 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... - Page 62 Clean the suction screen Pull the filter bowl including filter element downwards. Remove (2) the filter element from the filter bowl by turning slightly (1). HYDAC FILTER SYSTEMS GMBH en(us) Page 62 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13...
- Page 63 Replace it if necessary. Moisten the O-ring on the filter bowl with the operating medium. Moisten the O-rings on the filter element with the operating medium. HYDAC FILTER SYSTEMS GMBH en(us) Page 63 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13...
- Page 64 Push the filter bowl with the filter element up into the mount on the filter head. HYDAC FILTER SYSTEMS GMBH en(us) Page 64 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13...
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Page 65: Checking The Settings On The Heater (Optional)
The filter element change is now complete. After commissioning, check the filtration unit for leaks. Checking the settings on the heater (optional) Under normal operating conditions the heater element is maintenance-free. HYDAC FILTER SYSTEMS GMBH en(us) Page 65 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 66: Spare Parts
Service kit vacuum pump consisting of exhaust filter and seals 6014161 Vacuum pump oil VE101, 1 liter 6018128 Vacuum pump oil VE101, 5 liter 6018129 *) available on request HYDAC FILTER SYSTEMS GMBH en(us) Page 66 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 67: Contact / Service
Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13... -
Page 68: Storing The Fam/Taking It Out Of Operation
Type label The type label is located on the front panel. Copy the data from the type label into the following, in order to have at hand when required. HYDAC FILTER SYSTEMS GMBH en(us) Page 68 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 69: Technical Data
< 100 ppm - Hydraulic and lube oils < 50 ppm - Turbine oils (ISO VG 32/46) < 10 ppm – Transformer oils (not suitable for online or onload operation) HYDAC FILTER SYSTEMS GMBH en(us) Page 69 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc... -
Page 70: Model Code
Without AquaSensor (AS) ContaminationSensor (CS) AquaSensor + ContaminationSensor (CS only with measured value display) Modification number Supplementary details Without details = standard Sealing material Viton HYDAC FILTER SYSTEMS GMBH en(us) Page 70 / 72 BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13... -
Page 71: Eu Declaration Of Conformity
Authorized person for documentation: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Mr. Günter Harge Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach 7 Saar Registry Court: Saarbrücken, HRB 17216 Telephone: ++49 (0) 6897 509 1511... - Page 72 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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