Do you have a question about the FluidCleaner Mobil Series and is the answer not in the manual?
Questions and answers
Kieren Gilbert
March 5, 2025
Hi, What is the cable size for the 10m lead? I **** wondering if a 20A outlet is suitable for protection of the cable.
1 comments:
Mr. Anderson
May 14, 2025
The cable size for the Hydac Mobil Series 10 m lead is not specified in the provided context. Therefore, it cannot be determined if a 20 A outlet is suitable for its protection.
This answer is automatically generated
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Summary of Contents for Hydac FluidCleaner Mobil Series
Page 1
FluidCleaner Mobil Operating and Maintenance Instructions English • (Translation of original instructions) Document No. : 3160267e • 5/10/2019 Follow these instructions for proper and safe use. Keep for future reference.
Table of Contents HYDAC FILTER SYSTEMS GMBH Table of Contents 1 General ........................ 5 Imprint ...................... 5 Documentation Representative................ 5 Purpose of this manual .................. 6 Target group of the manual................ 6 Illustrations in the manual ................ 7 1.5.1 Illustration on the title page.............. 7 1.5.2...
Dipl.Kfm. Wolfgang Haering Tab. 1: Impressum 1.2 Documentation Representative The contact data of the person authorized with the documenta- tion is: Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com...
1 | General HYDAC FILTER SYSTEMS GMBH 1.3 Purpose of this manual Before you use this product for the first time or if you have been asked to carry out other work on the product, please read this manual. The use and the handling of the product described in the fol-...
HYDAC FILTER SYSTEMS GMBH General | 1 1.5 Illustrations in the manual You will find illustrations in this manual. You can find details re- garding these in the following chapters. 1.5.1 Illustration on the title page You will find the following information on the title page of this...
1 | General HYDAC FILTER SYSTEMS GMBH Please note that you can directly access information through the directories. However, this does not re- lease you from the obligation to read this manual fully before commissioning. The document no. with the index (4) is meant for identifying and reordering the manual.
HYDAC FILTER SYSTEMS GMBH General | 1 Procedural instructions with a random sequence Procedural instructions that have a random sequence are listed as bullet points (-). An example of a procedural instruction with a random se- quence: – Clean the display.
1 | General HYDAC FILTER SYSTEMS GMBH 1.5.5 Representation of warning/general safety information All the warning / general safety information in this manual are highlighted with pictograms and signal words. The pictogram and the signal word give you an indication of the severity of the danger.
HYDAC FILTER SYSTEMS GMBH General | 1 1.5.6 Signal words and their meaning in the safety information and instructions In these instructions you will find the following signal words: DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.
1 | General HYDAC FILTER SYSTEMS GMBH 1.6 Hazard symbols / pictograms The following are the safety symbols / pictograms in this man- ual. They indicate specific dangers to persons, property or to the environment. Observe these safety symbols / pictograms and act with particular caution in such cases.
HYDAC FILTER SYSTEMS GMBH General | 1 Exposed electrical components Danger due to operating pressure Signs used for the required specialist personnel These symbols show the required training/knowledge for in- stallation work and/or maintenance work. Specialist personnel - Electrician Such persons have specific specialist training and several years' work experience.
Delivery. They are made available to you at the conclusion of the contract at the latest. You will also find these under www.hydac.com -> General Terms and Conditions (T&C). This manual was prepared to the best of our knowledge. Nev- ertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in.
HYDAC FILTER SYSTEMS GMBH General | 1 1.10 Validity of this manual The diagrams and visualizations in this manual are meant for general illustration purposes. Therefore, representations and functional options can deviate from the delivered product. We reserve the right to changes to the contents of this manual without prior notice.
2 | General safety information HYDAC FILTER SYSTEMS GMBH 2 General safety information This General Safety Information gives important information on handling the device. A prerequisite for safe work is the mainte- nance of all stated General Safety Instructions and precau- tions.
HYDAC FILTER SYSTEMS GMBH General safety information | 2 2.1 Fire-fighting / extinguishing a fire Use a powder extinguisher that corresponds to fire class B as per EN 2 to extinguish any fires / to fight fires. Maintain a minimum safe distance from electrical components.
2 | General safety information HYDAC FILTER SYSTEMS GMBH 2.2 Stoppage in an emergency (EMERGENCY STOP) Disconnect the product from all sources of energy in an emer- gency. 2.3 Observe regulatory information Observe the following regulatory information and guidelines: – Legal and local regulations for accident prevention –...
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 3 Overview of the filtration unit The FluidCleaner Mobil is a mobile filter pumping unit for the oil service, which is used to transfer with or without a simulta- neous filtration of fluids depending on the version with/without a switching function.
3.2 Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner.
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 3.3 Checking the scope of delivery The filter unit is packed and ready to use. Before commission- ing the unit, check the contents of the package to make sure everything is present.
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3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 22 / 88 BeWa FCM 3160267e en-us lq...
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 3.4 Dimensions Depending on the version the filter housing has different di- mensions (X1/X2). Fig. 4: FCM dimensions X1 Filter size 1300 X2 Filter size 2600 All dimensions in mm.
3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 3.5 Hydraulic diagram The filter unit has the following hydraulic diagram depending on the version with or without switching: 3.5.1 FCMxxx-L / FCMxxx-K - Hydraulic diagram The filter unit FCMxxx-L-… / FCMxxx-K-… has the following hydraulic diagram.
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 3.5.2 FCMxxx-F / FCMxxx-G - Hydraulic diagram The filter unit FCMxxx-F-… / FCMxxx-G-… with switching has the following hydraulic diagram. Fig. 6: Hydraulic circuit diagram FCMxxx-F-… / FCMxxx-G-… S Suction port connection...
3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 3.6 Technical data Depending on the version the filter unit has different data. You will find details on this in the subsequent chapters. 3.6.1 FCM 060-L-… / FCM 060-F-…...
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 Storage duration unlimited Replace all the seals before commissioning after a storage duration of ≥ 2 years. Degree of protection IP55 Electrical power consump- tion Power supply See the name plate on the elec- tric motor.
3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 3.6.2 FCM 060-K-… / FCM 060-G-… The filter unit FCM 060-K-… / FCM 060-G-… has the following technical data depending on the version: Permissible operating fluid Mineral oils according to DIN...
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 Electrical power consump- tion Power supply See the name plate on the elec- tric motor. Length of the electrical con- 10 m nection line Emission sound pressure < 70 db(A) level L...
3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 3.6.3 FCM 100-L-… / FCM 100-F-… The filter unit FCM 100-L-… / FCM 100-F-… has the following technical data depending on the version: Permissible operating fluid Mineral oils according to DIN...
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 Electrical power consump- tion Power supply See the name plate on the elec- tric motor. Length of the electrical con- 10 m nection line Emission sound pressure < 70 db(A) level L...
3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 3.6.4 FCM 100-K-… / FCM 100-G-… The filter unit FCM 100-K-… / FCM 100-K-… has the following technical data depending on the version: Permissible operating fluid Mineral oils according to DIN...
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 Electrical power consump- tion Power supply See the name plate on the elec- tric motor. Length of the electrical con- 10 m nection line Emission sound pressure < 70 db(A) level L...
Identification details of the filter unit can be found on the name plates on the filter unit and the components. Always mention the part no. and the serial no. when contacting HYDAC. Fig. 7: Decoding the model code label Item Description...
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HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 Pressure max. Operating pressure, maximum Weight Weight when empty Flow rate Flow rate Temp. Oil Permissible oil temperature range Temp. Amb. Permitted ambient temperature range Volume Oil volume in filter unit...
3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 3.7.1 Model code The filter unit is defined by the following model code: FCM 100 L N 3 B 03 C / S5D5 Filtration unit FluidCleaner Mobil Volumetric flow...
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 3.8 Requirements of workplace & working environment Requirements of the workplace as well as the working environ- ment can be found in the chapter "Technical data" under: – Permitted ambient temperature range –...
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3 | Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH Item Designation Chassis Fluid filter housing (1300 / 2600) Filter housing air vent AIR BLEED Filter housing drain DRAIN Motor-pump assembly Pressure relief valve Differential pressure indicator, (vis- ual/electrical)
HYDAC FILTER SYSTEMS GMBH Transporting/storing the filter unit | 4 4 Transporting/storing the filter unit Fully empty the filter unit before transporting it or putting it into storage. Remove the used filter element and clean the inside of the filter housing.
5 | Setting up / assembly / integration of the filter unit HYDAC FILTER SYSTEMS GMBH 5 Setting up / assembly / integration of the filter unit Observe the following notices for mounting the filter unit. – Place the filter unit horizontally on a stable, even and hori- zontal surface.
HYDAC FILTER SYSTEMS GMBH Setting up / assembly / integration of the filter unit | 5 5.1 Avoid siphoning If there is a height difference (ΔH) between the suction side and pressure side container/system, the lower line can develop a suction effect and trigger the siphoning effect between the communicating containers/systems.
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5 | Setting up / assembly / integration of the filter unit HYDAC FILTER SYSTEMS GMBH After the filter unit is switched off, the height dif- ference/primary pressure can cause flow to oc- cur both in the feed direction and against the feed direction and the fluid can leak uncontrol- lably.
HYDAC FILTER SYSTEMS GMBH Setting up / assembly / integration of the filter unit | 5 5.2 Measure or display dynamic pressure / differential pressure If pressure is measured in a hydraulic system, the type of mea- surement such as dynamic pressure or differential pressure as well as the measurement point is critical, as shown in the following diagram.
5 | Setting up / assembly / integration of the filter unit HYDAC FILTER SYSTEMS GMBH 5.3 Avoid the mixing of oils - empty the filter unit If you want to use the same oil for operation as in the previous operation, it is not serious if the oils are mixed.
HYDAC FILTER SYSTEMS GMBH Setting up / assembly / integration of the filter unit | 5 5.4 Making the electrical connections Depending on the version, the filter unit has different drive mo- tors (different voltage / output / number of phases, etc.). Follow the instructions in the next section to electrically connect the fil- ter unit.
5 | Setting up / assembly / integration of the filter unit HYDAC FILTER SYSTEMS GMBH 5.4.2 Connecting the filter unit with a three-phase electric motor The filter unit is equipped with a three-phase electric motor, on/ off switch, motor protection and connection plug; connect the filter unit in accordance with the following steps.
HYDAC FILTER SYSTEMS GMBH Setting up / assembly / integration of the filter unit | 5 5.5 Connecting the suction/pressure port Take into account the pressure loss when connecting suction/ pressure hoses. The suction / pressure hoses from the filter unit Accessories list are matched to the filter unit.
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5 | Setting up / assembly / integration of the filter unit HYDAC FILTER SYSTEMS GMBH – Note that the nominal size of the connected hose/piping must correspond to the cross-section of the connection thread. – Make sure that the connection hoses/piping (suction-side/ pressure-side) do not cause any tension or vibrations to be carried over to the filtration unit.
HYDAC FILTER SYSTEMS GMBH Setting up / assembly / integration of the filter unit | 5 5.6 Attaching / connecting the suction / pressure hoses (Accessories) Take into account the pressure loss when connecting suction/ pressure hoses. The suction / pressure hoses from the filter unit Accessories list are matched to the filter unit.
5 | Setting up / assembly / integration of the filter unit HYDAC FILTER SYSTEMS GMBH 5.7 Inserting the filter element The filter unit has no filter element installed upon delivery from the factory. Before commissioning check whether a filter ele- ment is present in the filter housing.
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HYDAC FILTER SYSTEMS GMBH Setting up / assembly / integration of the filter unit | 5 1. Switch the filter unit on and monitor the suction perfor- mance. ð If the filter unit is not pumping any fluid after a maxi-...
6 | Operation HYDAC FILTER SYSTEMS GMBH 6 Operation Various operation modes are available depending on the ver- sion of the filter unit. The filter unit is equipped with an optical or electrical clogging indicator for monitoring the service life of the filter element.
HYDAC FILTER SYSTEMS GMBH Operation | 6 6.1 Activate the main switch Depending on the version, the main switch differs according to the following figure with a visual or electrical clogging indicator: FCM xxx-x-x-x-xx-B/-xxx FCM xxx-x-x-x-xx-C/-xxx Fig. 14: Activate the main switch...
6 | Operation HYDAC FILTER SYSTEMS GMBH 6.2 Operate the pole changing switch (optional) With the optional pole changing switch you can operate the the motor with two different speeds and hence with two different volume flow rates. To do this, observe the position of the se- lector switch.
HYDAC FILTER SYSTEMS GMBH Operation | 6 6.3 FCM xxx-L… / FCM xxx-K-… - Operation mode The filter unit FCM xxx-L… / FCM xxx-K… does not have any switching facility of the operation modes. This filter unit can only be operated in the operation mode - Transfer with filtration Fig. 16: Operation mode - Transfer with filtration...
HYDAC FILTER SYSTEMS GMBH Operation | 6 6.4.1 Operation mode - Transfer without filtration S -> P Move the switching valve in position for the operation mode - Transfer without filtration. The fluid is pumped from connection S to connection P. For details see figure.
6 | Operation HYDAC FILTER SYSTEMS GMBH Change the filter element / filter cartridge in case of a differen- tial pressure of 2.5 bar and as soon as the clogging indicator is in the red area respectively. Fig. 20: Observe the opti-...
HYDAC FILTER SYSTEMS GMBH Performing maintenance | 7 7 Performing maintenance 7.1 Changing the filter element In this chapter, you will find the procedure for changing the fil- ter element. 1x Allen wrench = 5 mm Suitable receiver bin for collecting the oil from the filter housing.
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7 | Performing maintenance HYDAC FILTER SYSTEMS GMBH 4. Fold the star gripped screws down and press them fur- ther against the filter housing. This pushes the filter cover of the filter housing upwards. 5. Lift the filter cover up and remove the filter element.
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HYDAC FILTER SYSTEMS GMBH Performing maintenance | 7 9. Check the O-ring on the cover for damage, if necessary replace it. Slightly moisten the O-ring on the cover with an operat- ing medium. 10. Fit the filter cover. NOTICE! Pay attention to the O-ring in filter cover while doing so.
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7 | Performing maintenance HYDAC FILTER SYSTEMS GMBH 14. Check the filter unit for leaks. O The replacement of the filter element is complete. 62 / 88 BeWa FCM 3160267e en-us lq...
HYDAC FILTER SYSTEMS GMBH Performing maintenance | 7 7.2 Check / Clean the strainer The installed strainer protects the pump from course dirt which cause damage. If the intake capacity of the strainer has been exhausted, then the nominal volume flow rate is reduced con- siderably by the filter unit.
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7 | Performing maintenance HYDAC FILTER SYSTEMS GMBH BLEED 2. Drain the filter housing at the connection DRAIN. Collect the oil with a suitable oil drain container. Return the oil to the tank or dispose it in an environmen- tally safe manner.
HYDAC FILTER SYSTEMS GMBH Rectifying errors | 8 8 Rectifying errors The following errors may occur during handling or operation of the filter housing: Malfunction Cause(s) Rectification No function. No electric ten- Check the feed sion. line, fuse and The motor pump the switch.
8 | Rectifying errors HYDAC FILTER SYSTEMS GMBH Malfunction Cause(s) Rectification The dynamic The fluid is Replace the filter pressure up- heavily contami- element. stream of the fil- nated. ter is high. The contamina- (Clogging indica- tion retention ca- tor is activated)
HYDAC FILTER SYSTEMS GMBH Removing / Disposal | 9 9 Removing / Disposal – Empty the product completely, including all of its compo- nents, before decommissioning. Disconnect or remove the electrical / hydraulic connections. – Dispose of the packaging material in an environmentally friendly manner.
10 | Appendix HYDAC FILTER SYSTEMS GMBH 10 Appendix In this annex, you will find supplementary information on the product. 10.1 EC declaration of conformity The CE declaration of conformity can be found in the Technical Documentation that is part of the scope of delivery for the product.
10 | Appendix HYDAC FILTER SYSTEMS GMBH Description Part no. Suction hose with connector, PVC/ 349665 L = 5 m Strainer, complete 616851 Strainer, 250 µm 617902 Tab. 10: Spare parts list *) available on request 70 / 88 BeWa FCM 3160267e en-us lq...
HYDAC FILTER SYSTEMS GMBH Appendix | 10 10.2.1 Order filter elements Select the filter element depending on size of your filter unit. In the following you can find the filter elements as per size, filter unit and sealing material. 10.2.1.1 Filter element - Size 1300...
10 | Appendix HYDAC FILTER SYSTEMS GMBH 10.2.1.2 Filter elements - size 2600 In this chapter you can find the filter elements of the size 2600: Description Part no. Filter element 3 µm 2600 R 003 ON/-KB NBR 1263071 Filter element 3 µm 2600 R 003 ON/-V- FPM 1263784 Filter element 3 µm...
HYDAC FILTER SYSTEMS GMBH Appendix | 10 10.3 Clogging indicator (Optional) - Technical data In the following you will find the technical data for clogging indi- cators (optional): Fig. 21: Differential pressure indicator - visual VM x B.x Type of indication Visual display with a green-red...
10 | Appendix HYDAC FILTER SYSTEMS GMBH Fig. 22: Differential pressure indicator, visual VM x BM.x Type of indication Visual display by green-red field, manual reset Weight 55 g Response pressure and indi- VM 2 BM.x = 2 bar -10% cation range respectively VM 3 BM.x = 3 bar -10% VM 5 BM.x = 5 bar -10% Permissible operating over- ≤ 210 bar...
HYDAC FILTER SYSTEMS GMBH Appendix | 10 Installation space required According to HN 28-22 Tab. 14: Differential pressure indicator, visual VM x BM.x Fig. 23: Differential pressure indicator, electrical VM x C.x Type of indication Electrical switch Weight 120 g Response pressure and indi- VM 2 C.x = 2 bar -10% cation range respectively VM 3 C.x = 3 bar -10%...
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10 | Appendix HYDAC FILTER SYSTEMS GMBH Permissible operating over- ≤ 210 bar pressure Permitted temperature range -30 … +100°C Connector threads G ½ Installation space required According to HN 28-22 Maximum tightening torque 33 Nm Switching type N/C or N/O (change-over contacts) Maximum switching voltage 230 V Max.
HYDAC FILTER SYSTEMS GMBH Appendix | 10 Fig. 24: Differential pressure indicator, electrical VM x D.x /-Lxx Type of indication Visual indicator and electrical switch Weight 150 g Response pressure and indi- VM 2 D.x = 2 bar -10% cation range respectively VM 3 D.x = 3 bar -10% VM 5 D.x = 5 bar -10% Permissible operating over- ≤ 210 bar...
HYDAC FILTER SYSTEMS GMBH Appendix | 10 E-mail: service@hydac.com Homepage: www.hydac.com Tab. 17: Customer service in Germany BeWa FCM 3160267e en-us lq 79 / 88...
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Table of Illustrations HYDAC FILTER SYSTEMS GMBH Table of Illustrations Fig. 1 Overview / labeling of the title page ............Fig. 2 Fire protection class B ................Fig. 3 Minimum distance for fire fighting............. Fig. 4 FCM dimensions..................Fig. 5 Hydraulic diagram FCMxxx-L-…...
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HYDAC FILTER SYSTEMS GMBH Index of Tables Index of Tables Tab. 1 Impressum....................Tab. 2 Documentation Representative ..............Tab. 3 Target group ..................... Tab. 4 Checking the scope of delivery ..............Tab. 5 Technical data FCM 060-L-… / FCM 060-F-… ........
The General Terms and Conditions are available at our home page www.hydac.com -> General Terms and Conditions. HN 28-22 HYDAC standard 28-22 with dimen- sions for installation space for clog- ging indicators. KB marking of filter elements Filter elements with the -KB mark- ing do not have a bypass.
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Do you have a question about the FluidCleaner Mobil Series and is the answer not in the manual?
Questions and answers
Hi, What is the cable size for the 10m lead? I **** wondering if a 20A outlet is suitable for protection of the cable.
The cable size for the Hydac Mobil Series 10 m lead is not specified in the provided context. Therefore, it cannot be determined if a 20 A outlet is suitable for its protection.
This answer is automatically generated