Sony UP-DR200 Service Manual
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Sony UP-DR200 Service Manual

Digital photo printer
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DIGITAL PHOTO PRINTER
UP-DR200
SERVICE MANUAL
1st Edition

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Summary of Contents for Sony UP-DR200

  • Page 1 DIGITAL PHOTO PRINTER UP-DR200 SERVICE MANUAL 1st Edition...
  • Page 2 Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. UP-DR200...

  • Page 3: Table Of Contents

    4-6-2. Head Home Sensor and Head Position Sensor ..4-4 1-7. Cleaning the Interior ............. 1-24 4-6-3. Head arm Home Sensor and 1-8. Recommended Power Cord .......... 1-27 Head Arm Position Sensor ........4-5 1-9. Unleaded Solder ............1-27 UP-DR200...
  • Page 4 Error Contents and Possible Causes ....... 6-2 6-3. Error Log (ERROR LOG) Information ......6-9 6-4. Printing Image Defects ..........6-10 7. Spare Parts 7-1. Notes on Repair Parts ............1 7-2. Exploded Views ..............2 7-3. Packing Materials & Supplied Accessories ..... 23 UP-DR200...

  • Page 5: Manual Structure

    Manual Structure Purpose of this manual This manual is the Service Manual of the Digital Photo Printer UP-DR200. This manual contains the installation, service overview, adjustment for parts replace- ment, mechanical operation description, circuit description, service mode, trouble- shooting, spare parts, block diagrams, and frame wiring.

  • Page 7: Service Overview

    MA-168 board CN-3049 board SE-934 board MEC-36 board KY-632 board SU-135 board SE-936 board SE-931 board SU-137 board LE-351 board SE-926 board SU-134 board SE-928 board SE-933 board SU-138 board SE-929 board SE-935 board SE-930 board LE-350 board SE-932 board UP-DR200...

  • Page 8: Main Parts And Sensor Location

    Cutter unit Supply motor Paper path sensor Supply sensor Head position sensor Ribbon mark sensor Takeup sensor Paper door sensor Pinch position sensor Head arm position sensor Paper edge sensor Paper FG sensor Paper size sensor Ribbon door sensor UP-DR200...

  • Page 9: Removing/Installing The Cabinet

    3. Remove the stepped screw, then remove the side panel (R) assembly in the direction of the arrow. 3. Attach the top panel assembly in the reverse order of Stepped screw steps 1 and 2. Side panel (R) assembly UP-DR200...

  • Page 10: Rear Panel Assembly

    BVTT3 x 6 Stepped screws Rear panel assembly Harnesses Harnesses Harnesses 5. Install the MEC-36 board in the reverse order of steps 1 to 4. Stepped screws 2. Attach the rear panel assembly in the reverse order. UP-DR200...

  • Page 11: Board

    KY-632 board 5. Install the MA-168 board in the reverse order of steps 1 to 4. BVTT 3 x 6 Flexible flat cable CN101 7. Install the KY-632 board in the reverse order of steps 1 to 6. UP-DR200...

  • Page 12: Replacing The Main Parts

    4. Disconnect the harness from the connector (CN421) MA-168 on the SE-934 board. board Harness CN421 SE-934 board Ribbon door Hook Heat sink block lock cover assembly BVTT3 x 6 5. Install the SE-934 board in the reverse order of steps 1 to 4. UP-DR200...

  • Page 13: Paper Door Assembly

    Paper door assembly ribbon roller (CH). 6. Attach the paper door assembly in the reverse order of Ribbon roller (CH) steps 1 to 5. Discharging brush Paper eject guide cover UP-DR200...

  • Page 14: Paper Holder (Main) Assembly

    . When removing the paper holder (main) assembly, make sure that the door lock cam position is as shown in the illustration. UP-DR200...

  • Page 15: Ribbon Door Lock Assembly

    4. Disconnect the harness from the connector (CN242) Pinch motor assembly 3 x 6 on the SU-138 board. 5. Remove the four screws, then remove the cutter unit. 7. Attach the pinch motor assembly in the reverse order of steps 1 to 6. UP-DR200...

  • Page 16: Supply Drive Assembly

    14. Attach the supply drive assembly in the reverse order Rail cover of steps 1 to 13. BVTT 3 x 6 Harness CN241 Harness SU-138 board CN242 E2.3 E2.3 Bearing flanges E2.3 Brake link lever subassembly *1: Bearing flange *2: Bearing (630) Bearing (630) 1-10 UP-DR200...

  • Page 17: Takeup Drive Assembly

    Harness PS2.6 x 5 Takeup drive assembly BVTT 3 x 6 13. Attach the takeup drive assembly in the reverse order of steps 1 to 12. Takeup drive assembly Parallel pin Cam drive gear E3.0 Worm gear E3.0 1-11 UP-DR200...

  • Page 18: Paper Eject Guide Assembly

    3 x 6 CN462 CN-3049 board CN464 11. Attach the paper eject guide assembly in the reverse order of steps 1 to 10. 11. Attach the paper holder stay assembly in the reverse order of steps 1 to 10. 1-12 UP-DR200...

  • Page 19: Vertical Guide Assembly

    (R) flanges Helical extension CN431 spring E5.0 SE-935 board Harness E2.3 Parallel pins Bearing (630) E2.3 BVTT 3 x 6 Bearing Paper drive gear E2.3 flange Return roller gear Bearing (630) Bearing flange Paper feed plate (R) subassembly 1-13 UP-DR200...
  • Page 20 Paper feed plate (L) subassembly Bearing flange Paper feed roller E2.3 Helical E2.3 extension E2.3 spring E2.3 Paper feed roller bracket (L) Bearing flanges Paper lever shaft Bearing (630) Bearing flange Helical extension spring Paper levers Helical extension spring 1-14 UP-DR200...

  • Page 21: Return Guide Assembly

    Bearing (6) SE-929 board 30. Attach the vertical guide assembly in the reverse order of steps 1 to 29. Bearing (6) Return guide assembly 14. Attach the return guide assembly in the reverse order of steps 1 to 13. 1-15 UP-DR200...

  • Page 22: Platen Roller

    9. Remove the two helical extension springs. extension spring 10. Remove the platen roller in the direction of the arrow. 11. Remove the four ball bearings from the platen roller. 12. Attach the platen roller in the reverse order of steps 1 to 11. 1-16 UP-DR200...

  • Page 23: Capstan Roller

    13. Attach the capstan roller in the reverse order of steps 1 pulley and parallel pin. to 12. 10. Remove the capstan spacer. 11. Remove the capstan roller in the direction of the arrow. 12. Remove the helical compression spring and two ball bearings from the capstan roller. 1-17 UP-DR200...

  • Page 24: Pinch Roller

    16. Remove the two snap rings, then remove the pinch roller assembly in the direction of the arrow. Bearing flange (7) Pinch roller E3.0 Ball bearing 18. Attach the pinch roller in the reverse order of steps 1 to 17. 1-18 UP-DR200...

  • Page 25: Stepping Motor

    . Before replacing the thermal head, be sure to check Section 2-1. 5. Attach the thermal head in the reverse order of steps 1 . Perform the cleaning of the thermal head periodically. to 4. (Refer to Section 1-7.) 1-19 UP-DR200...

  • Page 26: Head Unit Assembly

    SE-928 board Flexible flat cable E4.0 Bearing (6) MA-168 board 14. Attach the head unit assembly in the reverse order of CN901 steps 1 to 13. MEC-36 board CN15 CN13 Harnesses CN12 BVTT 3 x 6 CN201 Switching regulator 1-20 UP-DR200...

  • Page 27: Pinch Cam/Head Cam

    15. Attach the pinch cam and head cam in the reverse head cam (R) and parallel pin. order of steps 1 to 14. 14. Remove the two hooks, then remove the pinch cam (R), head cam (R) and parallel pin. 1-21 UP-DR200...

  • Page 28: Switching Regulator

    BVTT 3 x 6 Rear foot chassis PSW4 x 8 Ground wire Harness Harnesses CN101 Switching regulator CN201 CN202 CN203 BVTT 3 x 6 6. Attach the switching regulator in the reverse order of steps 1 to 5. 1-22 UP-DR200...

  • Page 29: Dc Fan (For Inside)

    6. Attach the DC fans (for inside) in the reverse order of steps 1 to 5. BVTT DC fans 3 x 10 Label side 6. Attach the DC fans (thermal head) in the reverse order of steps 1 to 5. 1-23 UP-DR200...

  • Page 30: Filter

    . As the cleaning sheet in not reusable, discard it after the first use. . If there is insufficient print paper remaining, an error may occur. If this occurs, replace the print paper and begin the cleaning process again. 1-24 UP-DR200...
  • Page 31 Affix the cleaning sheet vertically. To continue with roller cleaning, proceed to step 6. To end the cleaning process here, press the 7 button. The print paper used will be cut and ejected. Proceed to step 11. 1-25 UP-DR200...
  • Page 32 After cleaning is finished, make sure that the cleaning sheet is completely ejected. If any part of the cleaning sheet remains, cut off all portions of the print paper on which the cleaning sheet is still affixed before further operation. 1-26 UP-DR200...

  • Page 33: Recommended Power Cord

    This unit does not come with a power cord. Boards requiring use of unleaded solder are printed with a To get a power cord, please contact your local Sony Sales lead free mark (LF) indicating the solder contains no lead.

  • Page 35: Adjustment For Parts Replacement

    (3) Press the ←, →, ←, →, and EXEC keys 10. Turn off the power of this unit. 11. Replace the thermal head. (Refer to Section 1-6-17.) sequentially and check that “0” is displayed in the lower-right position of the LCD screen. UP-DR200...

  • Page 36: Thermal Head Position Adjustment

    1. Using a flat-bladed screwdriver, turn the protrusion of an adjustment frame to the take-up side by one scale until it is locked. 2. Adjust the head position adjustment mechanism on the opposite side in the same way as described above. UP-DR200...

  • Page 37: Ribbon Mark Sensor (Le-352/Se-934 Board)

    11. Press the MENU key when “READY” is displayed. 12. Select “<PRINT>” using ← and → keys. 14. Press the EXEC key and check printing. 13. Select an arbitrary pattern using ↑ and ↓ keys. 14. Press the EXEC key and check printing. UP-DR200...

  • Page 38: Board

    (4) Adjust the voltage of a thermal head using ← and Press the ← and → keys continuously until “S” is → keys. displayed in the upper-right position of the LCD (5) Press the EXEC key and print a test pattern (16 screen. STEP). UP-DR200...
  • Page 39 1. Connect this unit and PC using a USB cable. 2. Turn on the power of this unit. 3. Download the latest firmware to PC from the homep- age of Sony. URL: http://www.sony.net/Products/DP-driver/index.html 4. Double-click the downloaded file and upgrade the firmware according to the message on the screen.

  • Page 41: Mechanical Operation Description

    IC tag. Initialization of cutter Thermal head moves Tag information of ribbon is read. to the print position. Pinch roller FEED Pinch roller and thermal head Plunger OFF move to the standby position. UP-DR200...

  • Page 42: Print Operation

    IC tag position of the pinch roller Ribbon Y cueing Paper is fed by cutting length & ribbon tag writing Paper is fed to the paper edge sensor. Moving to the pinch roller print position & second cutting Paper is fed to the print position. UP-DR200...

  • Page 43: Main Parts Constitution

    DC fan (for inside) Pinch roller Ribbon Ribbon door Paper feed roller Head unit Cutter unit Return roller DC fan (thermal head) Paper exit Switching regulator 6 !- MEC-36 board Roll paper Power switch 7 ![ MA-168 board Platen roller AC inlet UP-DR200...

  • Page 44: Decurl Mechanism

    3-3. Decurl Mechanism Platen winding method (winding degree: 30d) Pinch roller Platen roller Capstan roller Characteristics: Heat is applied to the printing paper when it is wound. Therefore, the crack of printing paper hardly occurs. UP-DR200...

  • Page 45: Ribbon Drive Mechanism

    3-4. Ribbon Drive Mechanism Ribbon supply mechanism Ribbon spool S Bearing portion Ribbon diameter detection lever Winding motor Brake pad Brake disk Release lever Ribbon takeup mechanism Bearing portion Ribbon spool T Winding motor UP-DR200...
  • Page 46 Contacting IC tag Ribbon spool T Writing board Non-contacting IC tag board Bearing portion IC tag contact mechanical block UP-DR200...

  • Page 47: Mechanical Operation

    3-5. Mechanical Operation 1. Loading of printing paper and ribbon 2. Standby state UP-DR200...
  • Page 48 3. Printing paper feed 5 IC tag reading 5 Standby 5 Printing 4. Mechanical driving block operation of head unit, pinch roller, etc UP-DR200...

  • Page 49: Circuit Description

    (liquid-crystal display), and LED (ALARM lamp). Level: (Driving voltage) 24 V to 37 V 24 V to 37 V for except during operation. 0 V when a head thermister is abnormal. (Control signal) Low active during 1-2 phase excitation or 2-phase excita- tion UP-DR200...

  • Page 50: Head Motor Driving

    (Driving voltage) 12 V board (Control signal) 0 V during rotation (Control signal) TP28 on MEC-36 board Driving conditions: Driven during print and when the temperature of a thermal head is higher than an in-storage temperature by 10dC or more. UP-DR200...

  • Page 51: Driving Of In-Storage Cooling Fan

    → CN4 on MEC-36 board → CN411 on LE-352 board Level: 2.5 Vp-p (D/A output) (Control signal) TP6 (right) and TP7 (left) on MEC-36 board Driving conditions: Driven only during initialization and print. 0 V for except described above. UP-DR200...

  • Page 52: Other Sensor Leds

    TP41 (HOME) and TP43 (POS) on MEC-36 board Level: 5 Vp-p _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Position PEEL STBY HOME Home UP-DR200...

  • Page 53: Head Arm Home Sensor And Head Arm Position Sensor

    Size 4-6-6. Paper Sensor Function: Detects the existence of paper. CN331 on SE-929 board → CN5 on MEC-36 board → CN3 on MEC-36 board → CN902 on Signal: MA-168 board TP10 on MEC-36 board Level: 5 Vp-p Paper Paper UP-DR200...

  • Page 54: Ribbon Door Sensor

    CN401 on SE-933 board → CN462 on CN-3049 board → CN461 on CN-3049 board → CN8 Signal: on MEC-36 board → CN3 on MEC-36 board → CN902 on MA-168 board TP14 on MEC-36 board Level: 2.5 Vp-p (A/D input) Paper Edge UP-DR200...

  • Page 55: Ribbon Mark Sensor

    Thermister → CN7 on MEC-36 board → CN3 MA-168 board Signal: on MEC-36 board → CN902 on MA-168 board TP38 on MEC-36 board Level: 2.5 Vp-p, rectangular wave input TP15 on MEC-36 board Level: 2.5 Vp-p (A/D input) Approx. 1.7 V at a temperature 25dC UP-DR200...

  • Page 57: Service Mode

    1. Press the ←, →, ←, →, and EXEC keys sequentially this unit. . MANUAL MECHA menu: Performs each mechanical with “HEAD PRINTS” displayed. operation. 2. Check that “0” is displayed in the upper-right position of the LCD screen. UP-DR200...
  • Page 58 How to change a serial number 1. Move blinking to the digit of a value, you want to change, using ← and → keys. 2. Change a numeric character using ↑ and ↓ keys. 3. After change is completed, press the EXEC key. UP-DR200...

  • Page 59: Print Menu

    In the 16 and 32 STEP patterns, it takes time to start print because preheating is done before print until the temperature of a thermal head reaches a proper temperature. 16 STEP 32 STEP RAMP LIGHT GRAY MEDIUM GRAY BLACK DARK GRAY CROSS HATCH COLOR BAR MAGENTA GREEN Registration check pattern UP-DR200...

  • Page 60: Setup Menu

    ← and → keys. EEPROM INIT The information of EEPROM is initialized. Information is initialized when you press the EXEC key. However, do not initialize information except when replacing the MA- 168 board because all setting values or adjustment values are reset. UP-DR200...

  • Page 61: Troubleshooting

    PINCH HOME ERR PINCH HOME ERROR RESTART PRINTER PINCH POS ERROR PINCH PRT ERROR RESTART PRINTER PINCH STBY ERROR PINCH TAG ERROR PINCH FEED ERROR CUT HOME ERROR CUT HOME ERROR RESTART PRINTER CUT POS ERROR CUT POS ERROR RESTART PRINTER UP-DR200...

  • Page 62: Error Contents And Possible Causes

    Detection sensor: IC tag sensor Contents: IC tag information cannot be read at all. Possible cause: 1. A ribbon is not installed correctly. 2. IC tag sensor or the related harness is defective. (CN-3048 board) (Refer to “4-6. Sensor Detection”.) UP-DR200...
  • Page 63 When updating the remaining amount of ribbon, the IC tag cannot be detected. Possible cause: 1. The IC tag is defective. 2. IC tag contact mechanical block is defective. 3. IC tag sensor or the related harness is defective. (CN-3048 board) (Refer to “4-6. Sensor Detection”.) UP-DR200...
  • Page 64 3. A stepping motor or driving block is defective, so paper is not fed correctly. (Refer to “4-2. Motor Control”.) 4. The paper pass sensor or the harness is defective. (LE-350 board, SE-932 board) (Refer to “4-6. Sensor Detection”.) UP-DR200...
  • Page 65 3. A stepping motor or driving block is defective, so paper is not fed correctly. (Refer to “4-2. Motor Control”.) 4. The paper FG sensor or the harness is defective. (SE-935 board) (Refer to “4-6. Sensor Detection”.) UP-DR200...
  • Page 66 1. The head motor or driving block is defective. (SU-135 board, SU-136 board) 2. The head assembly is defective. (Refer to “4-2. Motor Control”.) 3. The head home sensor, head position sensor or the related harness is defective. (SE-927 board) (Refer to “4-6. Sensor Detection”.) UP-DR200...
  • Page 67 The temperature value of a thermal head is abnormal (under _20 dC or more than 100 dC). Contents: Possible cause: 1. The harness connected to a thermal head is defective. (Refer to “4-7. Temperature Detection”.) 2. The thermal head is defective. UP-DR200...
  • Page 68 (Normal operation) 2. The filter of fan is dirty. 3. The thermal head cooling fan or the cooling fan for inside of the unit is defective. (Refer to “4-3. Fan and Plunger Control”.) UP-DR200...

  • Page 69: Error Log (Error Log) Information

    21: Till just before the second cut from the first cut during printing operation 22: Second cut or later 23: While printing paper is returned when no paper or no ribbon condition occurs during printing operation UP-DR200...

  • Page 70: Printing Image Defects

    (*1) In case that the foreign object such as paper fiber or oil clings to the roller, wipe it with ethyl alcohol. Also, perform the cleaning periodically. (Refer to Section 1-7.) 6-10 UP-DR200...

  • Page 71: Spare Parts

    Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. 3. Stock of Parts Parts marked with “o”...

  • Page 72: Exploded Views

    Cover Block 7-2. Exploded Views Part No. SP Description 3-636-658-31 s SCREW,STEP 3-649-378-01 o FILTER UP-DR200...
  • Page 73 1-835-053-31 s CABLE, FLEXIBLE FLAT (25 CORE) 7-685-547-19 s SCREW +BTP 3X10 TYPE2 N-S 3-286-366-01 s SPRING, RIBBON SUPPORT 7-685-855-01 s +BVTT 2X10 (S) 3-286-388-01 s SPRING(RD), EXTENSION 7-685-871-01 s SCREW +BVTT 3X6 (S) 3-669-596-01 s WASHER (2.3), STOPPER 3-736-779-21 s MAGNET UP-DR200...
  • Page 74 PS2 x 5 E5.0 Part No. SP Description 3-286-238-01 s ROLLER,PAPER GUIDE 3-636-526-02 s BEARING(6) 3-973-975-31 s DAMPER, OIL PS2 x 5 E5.0 7-624-109-04 s STOP RING 5.0, TYPE -E 7-628-253-15 s SCREW +PS 7-685-871-01 s SCREW +BVTT 3X6 (S) UP-DR200...
  • Page 75 3-671-150-01 o CLAMP 7-685-871-01 s SCREW +BVTT 3X6 (S) BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 UP-DR200...
  • Page 76 3-286-238-01 s ROLLER,PAPER GUIDE 3-286-241-01 s FLAP,PAPER 3-700-626-01 s SPACER(KG),PAPER 3-973-975-31 s DAMPER, OIL 3-990-457-01 s SPRING(R),FLAP 3-990-458-02 s ROLLER,PAPER 3-990-459-01 s SPRING(L),FLAP 7-628-253-15 s SCREW +PS 7-685-547-19 s SCREW +BTP 3X10 TYPE2 N-S 7-685-871-01 s SCREW +BVTT 3X6 (S) UP-DR200...
  • Page 77 3-286-289-01 s SPRING, EXTENSION 3-286-364-01 s SPRING, COMPRESSION 3-286-420-02 s ROLLER(CH),RIBBON 3-748-167-01 s BEARING 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-106-04 s STOP RING 3.0, TYPE -E 7-685-855-01 s +BVTT 2X10 (S) 7-685-871-01 s SCREW +BVTT 3X6 (S) UP-DR200...
  • Page 78 3-286-423-01 s E-SPRING(ARM LOCK LEVER) 3-661-278-01 s PIN, PARALLEL 3-854-416-01 s BEARING(630) 3-854-417-01 s FLANGE,BEARING 3-990-597-01 s WHEEL(H),WORM 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-106-04 s STOP RING 3.0, TYPE -E 7-628-254-05 s SCREW +PS 2.6X5 7-685-871-01 s SCREW +BVTT 3X6 (S) UP-DR200...
  • Page 79 3-286-179-02 s LEVER(A),RIBBON TENSION 3-748-167-01 s BEARING 3-286-181-02 s LEVER(B),RIBBON TENSION 3-991-836-01 s ROLLER,RIBBON TENSION 3-286-190-01 s E-SPRING (ARM _ R) 3-286-192-01 s SPRING(TENSION LEVER)EXTENSION 3-286-193-01 s SPRING(TENSION PLATE)EXTENSION 7-628-254-05 s SCREW +PS 2.6X5 7-685-871-01 s SCREW +BVTT 3X6 (S) UP-DR200...
  • Page 80 7-624-105-04 s STOP RING 2.3, TYPE -E 3-286-393-01 s GEAR(74),TAKEUP DRIVE 7-624-106-04 s STOP RING 3.0, TYPE -E 3-286-394-01 s GEAR(OWC),TAKEUP DRIVE 7-624-108-04 s STOP RING 4.0, TYPE -E 3-286-395-01 s GEAR(64),TAKEUP DRIVE 7-628-254-05 s SCREW +PS 2.6X5 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-10 UP-DR200...
  • Page 81 3-286-238-01 s ROLLER,PAPER GUIDE 3-854-417-01 s FLANGE,BEARING 3-286-279-02 s LEVER,PAPER 3-286-289-01 s SPRING, EXTENSION 7-624-105-04 s STOP RING 2.3, TYPE -E 3-286-397-01 s SPRING,EXTENSION 7-624-109-04 s STOP RING 5.0, TYPE -E 3-286-447-01 s ROLLER,SUPPLY 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-11 UP-DR200...
  • Page 82 1002 A-1443-620-A s MOUNTED CIRCUIT BOARD, SE-932 1003 A-1443-624-A s MOUNTED CIRCUIT BOARD, LE-350 1004 3-286-238-01 s ROLLER,PAPER GUIDE 1005 3-286-298-01 s SPRING, EXTENSION 1006 3-990-495-02 s BRUSH 7-628-253-15 s SCREW +PS 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-12 UP-DR200...
  • Page 83 3-636-526-02 s BEARING(6) 1108 3-661-278-01 s PIN, PARALLEL 1109 3-854-416-01 s BEARING(630) 1110 3-854-417-01 s FLANGE,BEARING 1111 3-990-598-01 s GEAR(P),IDLER 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-109-04 s STOP RING 5.0, TYPE -E 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-13 UP-DR200...
  • Page 84 7-624-106-04 s STOP RING 3.0, TYPE -E 1208 3-286-446-02 s ROLLER, PLATEN 7-624-108-04 s STOP RING 4.0, TYPE -E 1209 3-286-449-01 s GEAR,CAPSTAN 7-682-645-01 s SCREW +PS 3X4 1210 3-287-438-01 s SPRING,EXTENSION 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-14 UP-DR200...
  • Page 85 1309 3-452-233-01 s SPRING,EXTENSION 1310 3-669-596-01 s WASHER (2.3), STOPPER 1311 3-854-416-01 s BEARING(630) 1312 3-854-417-01 s FLANGE,BEARING 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-106-04 s STOP RING 3.0, TYPE -E 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-15 UP-DR200...
  • Page 86 3-452-874-01 s SPACER,PINCH ROLLER 1408 3-636-526-02 s BEARING(6) 1409 3-873-004-01 s SPRING, EXTENSION 1410 3-286-271-02 s FRANGE,HEAD GUIDE 7-624-106-04 s STOP RING 3.0, TYPE -E 7-624-110-04 s STOP RING 6.0, TYPE -E 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-16 UP-DR200...
  • Page 87 1505 1505 3-636-526-02 s BEARING(6) 1506 3-661-278-01 s PIN, PARALLEL 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-106-04 s STOP RING 3.0, TYPE -E 7-624-109-04 s STOP RING 5.0, TYPE -E 7-624-111-04 s STOP RING 7.0, TYPE -E 7-17 UP-DR200...
  • Page 88 3-286-307-04 s CAM(R),HEAD PRESS 7-624-106-04 s STOP RING 3.0, TYPE -E 1609 3-293-225-01 s SPRING,EXTENSION 7-682-649-01 s SCREW +PS 3X10 1610 3-318-201-81 s SCREW (B) (1.4X2.5), TAPPING 7-682-947-01 s SCREW +PSW 3X6 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-18 UP-DR200...
  • Page 89 1708 3-293-224-01 s SPRING,EXTENSION 7-624-111-04 s STOP RING 7.0, TYPE -E 1709 3-632-494-01 o RE-USE CLAMP 7-628-254-05 s SCREW +PS 2.6X5 1710 3-669-596-01 s WASHER (2.3), STOPPER 7-682-947-01 s SCREW +PSW 3X6 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-19 UP-DR200...
  • Page 90 7-628-254-05 s SCREW +PS 2.6X5 1812 3-701-439-21 s WASHER 1813 3-748-167-01 s BEARING 7-682-947-01 s SCREW +PSW 3X6 1814 3-854-445-01 s BEARING(850) 7-685-871-01 s SCREW +BVTT 3X6 (S) 1815 3-868-620-01 s SPACER,THRUST,PLATEN 7-685-873-09 s SCREW +BVTT 3X10 (S) 7-20 UP-DR200...
  • Page 91 7-682-547-09 s SCREW +B 3X6 1903 1-468-846-11 s REGULATOR, SWITCHING 7-682-961-01 s SCREW +PSW 4X8 1904 1-771-124-21 s SWITCH, POWER 7-685-871-01 s SCREW +BVTT 3X6 (S) 1905 1-787-442-11 s D.C. FAN (60 SQUARE) 7-685-873-09 s SCREW +BVTT 3X10 (S) 7-21 UP-DR200...
  • Page 92 A-1443-627-A s MOUNTED CIRCUIT BOARD, MEC-36 2003 A-1443-641-A s MOUNTED CIRCUIT BOARD, CN-3049 2004 1-835-051-31 s CABLE, FLEXIBLE FLAT (29 CORE) 2005 1-835-052-31 s CABLE, FLEXIBLE FLAT (32 CORE) 7-682-645-01 s SCREW +PS 3X4 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-22 UP-DR200...

  • Page 93: Packing Materials & Supplied Accessories

    1-790-081-71 s CABLE, USB 3-286-240-02 s CORE,PAPER 3-297-457-01 s COMPACT DISC 2pcs 3-700-277-01 s WASHER (D3.2,D9) 2pcs 3-748-167-01 s BEARING 3-992-841-01 s ADAPTOR EJECT PAPER 2pcs 7-624-105-04 s STOP RING 2.3, TYPE -E 7pcs 7-685-533-19 s SCREW +BTP 2.6X6 TYPE2 N-S 7-23 UP-DR200...

  • Page 95: Block Diagrams

    POWER SUPPLY AC IN IC104 +12V EEPROM IC603 IC201 THERMAL HEAD FLASH ROM IC6-IC12 +12V +24V MOTOR MOTOR DRIVER CUTE0 CUTTER UNIT (ROOM, HEAD) SENSOR IC605 CUTE1 KY-632 1-WIRE CONNECT RIBBON CONTROL IC TAG CN-3048 MA-168 MEC-36 CN-3049 Overall UP-DR200...

  • Page 97: Frame Wiring

    Section 9 Frame Wiring UP-DR200...
  • Page 98 STEPM STEPM HED_D11 HED_D11 STEPM STEPM CN101 HED_D12 HED_D12 HED_D13 HED_D13 HED_D14 HED_D14 REVERSE CN401 CN203 HED_D15 HED_D15 HED_D16 HED_D16 HED_CLK HED_CLK HED_LATCH HED_LATCH Vcont Vcont HED_STRB HED_STRB REMOTE REMOTE THERMISTOR THERMISTOR THERMISTOR THERMISTOR POWER SUPPLY CHASSIS INLET CN201 UP-DR200...
  • Page 99 CUTTER_MTR0 SUPPLY_MTR1 CUTTER_MTR1 SUPPLY_MTR0 SU-138 SUPPLY_MTR1 SUPPLY_FG CN451 RIBBON_DOOR_PLG0 SUPPLY_FG CN452 RIBBON_DOOR_PLG1 RIBBON_DOOR_PLG0 SOLENOID RIBBON_DOOR_PLG0 RIBBON_DOOR_PLG1 RIBBON_DOOR RIBBON_DOOR_PLG1 PLUNGER CN453 RIBBON_DOOR RIBBON_DOOR SE-937 CN12 HEAD_FAN_R0 HEAD_FAN_R1 CN341 DC FAN RIBBON_DOOR CN13 (HEAD) HEAD_FAN_L0 HEAD_FAN_L1 SE-930 CUTTER UNIT Frame Wiring UP-DR200...
  • Page 101 20 V AC range are suitable. (See Fig. A) To Exposed Metal Parts on Set 0.15 µ F 1.5 k Z voltmeter (5.25V) Earth Ground Fig A. Using an AC voltmeter to check AC leakage. UP-DR200...
  • Page 102 Sony Corporation UP-DR200 (SY) E B2B Solution Business Group Printer Business Div. 2008. 2 22 Published by Sony Techno Create Corporation 9-887-904-01 ©2008...

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